00.00134.0152 A3 1:7

F

1

E

D

32 4

C

B

A

1 32 4

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5 6 7

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8

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Werkstoff

Gewicht in kg

Format DIN

Revision

Zust Änderung

Verwendungszweck

Name

NameDatum CAD-Zeichnung

Gepr.Norm

BearbDatum

Ers.fürErs.durch

Zeichnungs-Nr.

Benennung

Halbzeug

Artikel-Nr.

Maßstab

Blatt

von

Bl.

*

AZul.Abweichungf.Maße ohne

ToleranzangabeISO 2768 - mH

Oberfläche nachDIN ISO 1302

43.0000

00.00134.0152-1

ANSCHLUSSARMATUR(SAUGSEITIG)

00.00134.0152

1

1

1:7.53

Schueppen07.09.200607.09.2006

BartonSzustkowski

008002 Puffer Filter nachgetrg 29.06.2004 Fra003 Puffer umgezeichnet004 Pos.40 & 80 entfällt 23.02.2005 Gut005 Stücklistenänderung 02.03.2005 Maa006 Positionsänderung 09.05.2005 Gut007 Solid-Edge Zchng. erst. 26.01.2006 Schü008 Solid-Edge Fehler 05.09.2006 Schü

SLeifeld

D-59302 OELDE

26.01.2006

07.07.2004 Fra

ß Mit Teile-Nr. signiert

Härte geprüftß

Mit Betriebsdruck signiert

alle Ecken und Kanten gratfrei

Mit Auftrags-Nr. signiertß

ß

*

268

1105

298

445

550

389,5

30

596

685

331

713,5

995

VorschweißflanschDN100; PN16; DIN-ISO 2633O 180(

)

(O18)

22,5°

SauganschlußLosflansch DN65; DIN 2642

101

201

301

504

608

704

1104

901

1003

1204

N° plan 00.00134.0152-100.00134.0152N° nomenclature

ARMATURE DE RACCORD, CôTE ASPIDescription Date :Page :

24.10.2008HDP 400, HDP 4801

NOMENCLATURE (42)

Hammelmann Maschinenfabrik GmbHPOB 3309, D-59282 Oelde, Germanymail to: [email protected]://www.hammelmann.de

PlanRep. NomRep. Référence Désignation Quantité No/Unité Unité

:::

1 1,001010 FILTRE pce00.00995.0058

1 1,002020 ARMATURE DE RACCORD, CôTE ASPI pce00.00134.0160

1 1,003030 BRIDE pce04.04475.0134

4 1,005050 VIS À TÊTE HEXAGONALE pce02.00671.0105

8 1,006060 PLAQUE pce02.00440.0001

4 1,007070 RONDELLE-RESSORT pce02.00380.0005

1 1,009090 MANOMETRE pce04.02860.0073

3 1,00100100 BOULON DE FERMETURE pce02.00805.0305

4 1,00110110 ECROU HEXAGONAL pce02.00309.0005

4 1,00120120 BUTOIRS pce04.03200.0007

p_dbgs01.p

>>>fin<<<

F

1

E

D

32 4

C

B

A

1 32 4

F

E

D

5 6 7

C

B

8

A

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Gewicht in kg

Format DIN

Revision

Zust Änderung

Verwendungszweck

Name


Gepr.Norm

BearbDatum

Ers.fürErs.durch

Zeichnungs-Nr.

Benennung

Halbzeug

Artikel-Nr.

Maßstab

Blatt

von

Bl.

*




29.0000

00.00995.0058-1

FILTER

00.00995.0058

1

1

1:53

HEINR.07.09.200607.09.2006

BartonSzustkowski

005001 Diffdr. + Entl.-V. 17.11.1999 Sys002 Konvertierungsfehler003 Typenschild geändert 29.06.2004 Gut004 Pos.40 geändert 25.04.2005 Gut005 Solid-Edge Zchng. erst. 05.09.2006 Schü

SLeifeld

300l/min

D-59302 OELDE

16.12.1994

22.12.1999 HeinA A

A-AHammelmann Maschinenfabrik GmbH

Telefon 02522/76-0 Telefax 02522/76444

Zum Sundern 13-21 59302 Oelde Germany

Durchflussmenge l/min

Betriebstemperatur °C

Betriebsdruck max. bar

Baujahr / Serien-Nr.

Differenzdruck max. bar

Inhalt Liter

01.04565.0017

Artikel-Nr. 00.00995.0058

10

1,25 (+/-10%)

max.70

300

25


Härte geprüftß




ß

*

1:10101

201

301

403

503

603

701

801

901

1001

1101

1201

1602

1903

2001

2104

114,3

O

520

655

268

176

169

963

14(O )

30

O11

Flansch DN65; PN10Anschlußmaße DIN 2642 Typenschild ausgefüllt!

Filterbeutelgehört nichtzur Baugruppe!


FILTREDescription Date :Page :

24.10.2008FILTRE 300LTR/MIN1

NOMENCLATURE (42)



:::

1 1,001010 RESERVOIR pce00.00222.0082

1 1,002020 COUVERCLE pce01.00665.0419

1 1,003030 JOINT TORIQUE pce04.00730.0504

3 1,004040 GOUPILLE CYLINDRIQUE pce01.05194.0117

3 1,005050 BOULON A OEILLET pce02.00503.0110

3 1,006060 ECROU A SIX PANS pce02.00301.0002

1 1,007070 RESSORT pce04.00946.0124

1 1,008080 SUPPORT DE FILTRE pce00.02166.0003

1 1,009090 BAGUE DE SUPPORT pce01.03478.0257

1 1,00100100 PLAQUE DE SUPPORT pce00.00273.0012

1 1,00110110 ROBINET A BOISSEAU SPHERIQUE pce04.01561.0107

1 1,00120120 SOUPAPE DE VIDANGE pce04.05866.0011

2 1,00160160 BOULONNAGE pce04.05993.0802

3 1,00190190 RONDELLE pce02.00421.0006

1 1,00200200 PLAQUE SIGNALÉTIQUE pce01.04565.0017

4 1,00210210 RIVET pce04.02970.0016

p_dbgs01.p

>>>fin<<<


ARMATURE DE RACCORD, CôTE ASPIDescription Date :Page :

24.10.2008HDP4001

NOMENCLATURE (42)



:::

1 1,001010 JOINT PLAT pce04.00709.0019

1 1,002020 BRIDE pce02.01272.0310

2 1,003030 COURBURE DE TUBE pce04.00426.0079

1 1,004040 ARMATURE DE RACCORD, CÔTE ASPI pce00.00134.0079

1 0,065050 TUBE m07.54301.0741

p_dbgs01.p

>>>fin<<<


TUYAU DE TROP-PLEINDescription Date :Page :

24.10.2008HDP 350,5501

NOMENCLATURE (42)



:::




1 1,004040 PASSE-TUYAU DN 40 pce04.05682.0051

2 1,005050 BRIDE pce04.04482.0129

1 1,006060 TUYAU pce01.04590.0007

1 1,007070 TUYAU pce01.04590.0005

1 1,008080 PIECE DE REDUCTION pce00.05320.0002

1 1,009090 BOULONNAGE pce04.05993.0498

1 1,00100100 BOULONNAGE pce04.05993.0404

1 1,00110110 ACCOUPLEMENT pce02.01495.0008

p_dbgs01.p

>>>fin<<<


CONDUITEDescription Date :Page :

24.10.20080-6BAR1

NOMENCLATURE (42)



:::

1 1,002020 ELECTROVANNE pce04.05875.0107

4 1,004040 BOULONNAGE pce04.05993.0840

2 1,005050 BOULONNAGE pce04.05993.0838

1 1,006060 REGULATEUR DE PRESSION pce00.03400.0001

1 1,007070 MANOMETRE pce04.02860.0065

1 1,008080 TUYAU m04.04590.0121

1 1,009090 SILENCIEUX pce04.00657.0010

2 1,00100100 BOULONNAGE pce04.05993.0837

p_dbgs01.p

>>>fin<<<

2

F

1

E

D

3 4

2

C

B

A

1 3 4

5

F

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5 6 7

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Werkstoff

Gewicht in kg

Format DIN

Revision

Zust Änderung

Verwendungszweck

Name


Gepr.Norm

BearbDatum

Ers.fürErs.durch

Zeichnungs-Nr.

Benennung

Halbzeug

Artikel-Nr.

Maßstab

Blatt

von

Bl.

*




9.3000

00.02125.0457-1

KONSOLE

00.02125.0457

1

1

1:52

ofranke18.07.200718.07.2007

BartonSzustkowski

001001 Darstellung geänd. 16.07.2007 Fra

SLeifeld

D-59302 OELDE

02.07.2007

1056

ca.

110

140

110

140

(M10)

220

378

35

40

20

O 11

498

50O 9

Gewinde desSchwingmetallpuffersauf 8mmkürzen!

177

ca.


Härte geprüftß




ß

X*

101

202

306

402

501

601

704

804

904

F. ES-2 auf Rahmen

197161


CONSOLEDescription Date :Page :

24.10.2008ES-21

NOMENCLATURE (42)



:::

1 1,001010 CONSOLE pce00.02125.0456

2 1,002020 BUTOIRS pce04.03200.0003



1 1,005050 PLATE EN ACIER pce01.05013.0021

1 1,006060 BRIDE pce01.04475.0005

4 1,007070 RONDELLE pce02.00421.0004

4 1,008080 VIS A TETE CYLINDRIQUE pce02.00830.0014


p_dbgs01.p

>>>fin<<<

H

1 2

G

F

E

3 4 5 6

D

C

B

A

1 2 3 4 5 6

7 8 9

H

G

F

E

7 8 9 10

D

C

B

A

11 12Oh

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Werkstoff

Gewicht in kg

Format DIN

Revision

Zust Änderung

Verwendungszweck

Name


Gepr.Norm

BearbDatum

Ers.fürErs.durch

Zeichnungs-Nr.

Benennung

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Artikel-Nr.

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*




50.0000

00.06020.0112-1

VORRICHTUNG

00.06020.0112

1

1

1:51

Maas02.03.200603.03.2006

BartonSzustkowski

002001 Stücklistenänderung 14.12.2005 Maa002 Pos.50,230 geändert

SLeifeld

D-59302 OELDE

07.12.2005

02.03.2006 Schü

145

200

145

200

M20

1860

331

767

532,5

409,5 34

34


Härte geprüftß




ß

*

- Hebevorrichtung für Pumpenkopf HDP 250/360/480

- Tragkraft max. 350kg

1:10

A

A1:2

B

B1:2

C

C1:1

DD

D-D101

201

301

401

501

601

703

803

902

1001

1101

1203

1301

1402

1501

1601

1701

1802

1901

2002

2102

2202

2301

2401

2504

2704

002002

5min.

min.O25


DISPOSITIFDescription Date :Page :

24.10.2008HDP250/360/4801

NOMENCLATURE (42)



:::

1 1,001010 FIXATION pce00.01630.0982

1 1,002020 FIXATION pce00.01630.0645

1 1,003030 DOUILLE pce01.00525.0502

1 1,004040 CAPUCHON pce01.01880.0042

1 1,005050 VIS SANS TETE pce02.00884.0110

1 1,006060 TREUIL DE MANOEUVRE pce04.06208.0007

3 1,007070 RONDELLE pce02.00421.0006

3 1,008080 VIS A TETE CYLINDRIQUE pce02.00825.0018

2 1,009090 POULIE pce01.03595.0135

1 1,00100100 ESSIEU pce01.00001.0242

1 1,00110110 BAGUE DE BUTÉE pce02.00388.0013

3 1,00120120 RONDELLE pce02.00421.0009

1 1,00130130 ECROU A SIX PANS pce02.00314.0005

2 1,00140140 PIECE DE TUBE pce01.05323.0168

1 1,00150150 BOULON À TÊTE HEXAGONALE pce02.00654.0321

1 5,00160160 CABLE METALLIQUE m02.01751.0001

1 1,00170170 PLATE EN ACIER pce01.05013.0128


1 1,00190190 PIECE DE FIXATION pce01.05308.0043

2 1,00200200 VIS À TÊTE CONIQUE pce02.00734.0114



1 1,00230230 BOULON A SIX PANS pce02.00671.0124


4 1,00250250 BOULON A SIX PANS pce02.00671.0137

4 1,00270270 RONDELLE pce02.00421.0010

p_dbgs01.p

>>>fin<<<

Transmetteurspour la basse pressionHDA 4100 / HDA 4300

DescriptionLes transmetteurs de la sérieHDA 4100 et HDA 4300 disposentd'une cellule de mesure céramiquesur couche épaisse, développéespécialement pour des applicationsbasse pression. Les signaux de sortie4 .. 20 mA ou 0 .. 10 V permettent leraccordement à des appareils demesure et de pilotage de la sociétéHYDAC ELECTRONIC GmbH ainsique l'ajout d'unité de pilotage et derégulation que l'on trouve sur lemarché.Les principaux domaines d'applicationse situent dans les secteurs bassepression de l'hydraulique et dupneumatique, notamment dans lesapplications de la technique du froidet de la climatisation, l'industriealimentaire et pharmaceutique.

CaractéristiquesparticulièresPrécision ≤±0,5%PE typiqueTrès grande stabilité

en températureExcellente compatibilité

électromagnétiqueForme compacteTrès bon rapport qualité/prix

Données techniquesCaractéristiques d'entréePlage de mesure absolue 1; 2,5 barPlage de mesure relative 1; 2,5; 4; 6; 10; 16; 25; 40 bar

-1 .. 5 bar; -1 .. 9 barSurcharge 300 % FSPression d'éclatement 400 % FSRaccordement mécanique G 1/4 A DIN 3852; G 1/2 B DIN-EN 837Couple de serrage 20 Nm (G1/4, 1/4-18NPT), 45 Nm (G1/2)Matériaux en contact avec le fluide céramique, acier inox 1.4542, joint : cuivre

(G1/2)/FPM/EPDM (selon code de commande)Caractéristiques de sortieDérive de précision / droite passant par ≤ ±0,5 %PE typ.les extrémités de réglages d'après ≤ ±1%PE max.DIN 16086 (classe de précision)Dérive de précision par rapport ≤ ±0,25 %PE typ.à la meilleure droite (BFSL) ≤ ±0,5 %PE max.Coefficient de température au point zéro ≤ ±0,02 %PE/°C typ.

≤ ±0,03 %PE/°C max.Coefficient de température sur la sensibilité ≤ ±0,02 %PE/°C typ.

≤ ±0,03 %PE/°C max.Linéarité par rapport au maximum ≤ ±0,5 %PE max.de la droite passant par les extrémitésde réglages d'après DIN 16086Hystérésis ≤ ±0,25 %PE max.Reproductibilité ≤ ±0,1 %PETemps de réponse env. 2 msDérive dans le temps ≤ ±0,3 %PE typ. / annéeCaractéristiques de l'environnementPlage de température nominale 0 .. +80 °CPlage de température d'utilisation -25 .. +85 °CPlage de température de stockage -40 .. +100 °CPlage de température du fluide -40 .. +100 °C

Sigle EN 61000-6-1, EN 61000-6-2EN 61000-6-3, EN 61000-6-4

Résistance aux vibrations d'après ≤ 20 g (196,2 m/s²)IEC 68-2-6 à 10 .. 500 HzIndice de protection d'après DIN 40050 IP 65 (connecteur Hirschmann DIN 43650

et Binder 714 M 18)IP 67 (connecteur M12X1 lors del'utilisation d'un connecteur coudé)

Autres caractéristiquesTension d'alimentation bipolaire, 4 .. 20 mA 10 .. 30 V DCTension d'alimentation tripolaire, 0 .. 10 V 12 .. 30 V DCOscillation résiduelle de la tension d'alimentation ≤ 5 %Courant absorbé, tripolaire env. 25 mAProtection contre l'inversion de la polarité disponiblede la tension d'alimentation, contre lessurtensions; Protection contre lescourts-circuitsDurée de vie >10 millions de cycles (0 .. 100 %PE)Masse env. 150 gRemarque : P.E. (Pleine Echelle) = se base sur toute la plage de mesure.

HAMMELMANN Référénce no.: 04.00829.0046Type HDA 4346-A-0016-000-F1

Madams

Hervorheben

2

Encombrements

HDA 4144, HDA 4344 avec ZBE 03


Raccordement électriqueBipolaire 4 .. 20 mA

HDA41xx-AHDA43xx-A

Tripolaire 0 .. 10 V

+UB

0V

+UB

0V

RemarqueLa résistance de charge RL résulte de la somme de la résistance demesure incorporée dans la cellule et de la résistivité du câble deliaison.

Occupation des bornes (HDA 4100 / HDA 4300)

Borne 1 Borne 2 Borne 3 Borne 4HDA 41X4-AHDA 43X4-A

libre +UB 0V libre

HDA 41X4-BHDA 43X4-B

+UB Signal 0V libre

HDA 41X5-AHDA 43X5-A

+UB 0V libre


+UB 0V Signal

HDA 41X6-AHDA 43X6-A

+UB libre 0V libre


+UB libre 0V Signal

Accessoires électriques

ZBE 02 Connecteur droit4 pôles BINDER, série 714 M18

ZBE 03 Connecteur coudé4 pôles BINDER, série 714 M18

dimension X avec connecteur coudé ZBE 03 : 106 mmdimension X avec connecteur droit ZBE 02 ≈ 125 mmRLmin. = 2KΩ

RLmax.= UB - 10 V

[Ω] 0,02 A

SignalHDA41xx-BHDA43xx-B

HDA 41X4 HDA 41X5 HDA 41X6HDA 43X4 HDA 43X5 HDA 43X6

ZBE 01 Connecteur coudé3 pôles + terre DIN 43650/ISO 4400

ZBE 06 (4 pôles)Connecteur coudé M12x1

Jointd'étanchéité profilé

∅27

.5

≈35.5

M3

≈35 ∅

25.5

≈62

≈30

43

∅25

.5


Autres variantes deraccordement mécanique

1/4-18 NPT

G1/2B DIN-EN 837

6kt-

SW

276k

t-S

W27


Madams

Hervorheben

3

Code de commande HDA 4 X X X - X - XXXX - 000 - X 1

Exécution (technologie)1 = céramique absolue3 = céramique relative

Raccordement mécanique1 = G1/2 B DIN-EN 837 (fileté)4 = G1/4 A DIN 3852 (fileté)8 = 1/4-18 NPT (fileté)

Raccordement électrique4 = Connecteur 4 pôles BINDER Série 714 M18 (livré sans connecteur)5 = Connecteur 3 pôles + Terre DIN 43650 (livré avec connecteur)6 = Connecteur M12x1, 4 pôles (livré sans connecteur)

SignalA = 2 fils, 4 .. 20 mAB = 3 fils, 0 .. 10 V

Plage de pression en barPour l'exécution "1" (céramique absolue)01,0 / 02,5 barPour l'exécution "3" (céramique relative)01,0 / 02,5 / 04,0 / 06,0 / 0010 / 0016 / 0025 / 0040 bar0005 (-1 .. +5bar) / 0009 (-1 .. +9bar)

Indice de modification000 = Standard

Matériau des joints (en contact avec le fluide)F = joint FPM (p. ex. pour huiles hydrauliques)E = joint EPDM (p.ex. pour fluides de refroidissement)

Matériau de raccordement (en contact avec le fluide)1 = acier inoxydable

Attention :Pour des appareils avec d'autres indices de modification, veuillez respecterla plaque signalétique ou le descriptif technique de modification livré.

RemarqueLes données de ce prospectus se réfèrentaux conditions de fonctionnement etd'utilisation décrites.Pour des conditions d'utilisation et defonctionnement différentes, veuillez vousadresser au service technique compétent.Sous réserve de modifications techniques.


Madams

Hervorheben

Tech

nisc

he Ä

nder

unge

n vo

rbeh

alte

n.A

rt.-

Nr.:

923

-156

1, In

dex

: A

Barksdale

Elektronische Druckaufnehmer

Technische Daten

Sensorelement: Aufgeklebter metallischer Dehnungsmessstreifen (vier aktive Zweige)

Werkstoffe:medienberührte Teile:Elektronikgehäuse:

Edelstahl AISI 304Edelstahl 15-5 PH

Schutzart : IP65

Prozessanschluss: G 1/2“ A

Abmessungen: Ø43 x 171 mm(ohne Kupplungsdose)

Gewicht: 340 g

Druckbereich: 0 ... 1600

Max. zulässige Überlast: (ohne Beeinflussung der Kenndaten)2x Endwertmax. 3200 bar

Berstdruck: 3x Endwertmax. 4800 bar

Kennlinienabweichung: <0,3 % v. M. E.

Signaleinstellung:Nenndruck:Umgebungsdruck:

±0,5 % v. M. E.±0,5 % v. M. E.

Elektrischer Anschluss: Gerätestecker 3-polig + PE, DIN EN 175 301-803-A (vorm. DIN 43650)

Temperaturdrift:im kompens. Bereich:

(Nullpunkt - Spanne - Kalibrierwert)<±0,02 % v. M. E. / °C<±0,01 % v. M. E. / °F

Kompens. Temperatur-bereich: 0 ... 70 °C / 32 ... 158 °F

Zulässiger Temperatur-bereich:

–30 ... +85 °C / –22 ... 185 °F

Versorgungsspannung: 10 ... 30 V DC

Signal:bei Nenndruck:

bei Umgebungsdruck:

(±0,5% v. M. E.)20 mA(±0,5% v. M. E.)4 mA

Isolationswiderstand: (bei 50 V DC) >1000 MΩ

Max. zulässige Bürde: siehe Lastdiagramm

Max. Ansprechzeit: (0 ... 90% v. M. E.)4 ms

Kurzschluss- und Verpolungsschutz der Spannungsversorgung

ja

Elektronischer Druckaufnehmer für Hochdruckeinsatz mit innenliegender Edelstahlmembran, Kennlinienabweichung 0,3% v. M. E.

MerkmaleRobuste EdelstahlausführungKompakte BauweiseHohe ÜberdrucksicherheitGute Langzeitstabilität

Bestell- / TeilenummernBarksdale Bestell-Nr.: 0436-016Hammelmann Teile-Nr.: 04.00829.0048

Elektronische Druckaufnehmer Typ UPA 2 - TPHA

1

HAMMELMANN Artikel-Nr.: 04.00829.0048

Druckaufnehmer Typ UPA2-TPHA 1600

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Nr.:

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Barksdale

Druck66

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ø32 / 1,26

Ch. 22

G 1/2“

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61 /

2,4

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0,94

Nutzbereich

Last

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Versorgungsspannung

Elektronische Druckaufnehmer

Abmessungen (in mm / inch)

Elektronische Druckaufnehmer Typ UPA 2 - TPHA

Anschlusstabelle

Lastdiagramm (Stromausgang)

AnschlussStromausgang 4...20 mA (2-Leiter)

Stecker

+ Signal 1

- Signal 2

2

HAMMELMANN Artikel-Nr.: 04.00829.0048

Druckaufnehmer Typ UPA2-TPHA 1600

Insert filtersEinbaufilterParties intérieur es intégrées

Type I/Model IN-AGB

Flow rate:up to 2000 l/min

Nennvolumenstrom:bis 2000 l/min

Débit:jusqu’à 2000 l/min

MBC

009

rev

7-0

5-03

Mo

del

IN

-AG

B

G l o b a l F i l t r a t i o n T e c h n o l o g yMember of Parker Hannifin Corporation

HAMMELMANN Artikel-Nr. / Code no. / Référénce no.: 04.00995.0177Einbausatz / Insert / Partie intérieur IN-AGB1-125

Madams

Hervorheben


Madams

Hervorheben

SYMBOL EXPLANATION

SYMBOL DESCRIPTION UNIT

ALCdEFcFµ

FtGDLHMhMwcNAOrqPbPiP0POMPwQdSmStd

AluminiumPort dimension (BSP/G)ElementFluid compatibilityFilter finenessXW Media type - Glass fibreXX Media type - CelluloseS Media type - Steel meshFunctional testMedia type HPFE Low pr.HousingMaterial filter housingMax. water contentNot applicableOn requestBurst pressureIndicator settingBy-pass settingPlasticMax. working pressureFlow directionSeal materialStandard

Inch##Micron

####ppm

#barbarbar

bar###

SYMBOL ERKLÄRUNG

SYMBOL BESCHREIBUNG EINHEIT

ALCdEFcFµ

FtGDLHMhMwcNAOrqPbPiP0POMPwQdSmStd

AluminiumAnschluß (BSP/G)ElementFluid VerträglichkeitFilterfeinheitXW Filtermedia GlasfaserXX Filtermedia ZelluloseS Filtermedia EdelstahlgewebeFunktionstestFiltermedia HPFE NiederdruckFiltergehäuseWerkstoff FiltergehäuseMax. WassergehaltNicht zutreffendAuf AnfrageBerstdruckIndikatoranzeigeBy-pass ÖffnungsdruckPlastikMax. NenndruckDurchfluß RichtungDichtungsmaterialStandard

Inch##Micron

####ppm

#barbarbar

bar###

EXPLICATION DE SYMBOLE

SYMBOLE DESCRIPTION UNITÉ

ALCdEFcFµ

FtGDL

HMhMwcNAOrqPbPiP0POMPwQdSmStd

AluminiumRaccordements (BSP/G)ÉlémentCompatibilité des fluidesFinesses de filtrationXW Fibre de verreXX CelluloseS Toile métallique inox.Test normalisé utiliséMédia type HPFE haute efficacité basse pressionCorps de filtreMatière du corps de filtreTaux d’eau max.Non applicableSur demandePression d’éclatementTarage de l’indicateurTarage de by-passPlastiqueMax. pression de serviceSens du débitMatière de jointsStandard

Inch##Micron

##

##ppm

#barbarbar

bar###


Madams

Hervorheben

2

COMPANY PROFILE UNTERNEHMENS PROFIL PROFIL DE L’ENTREPRISE

Parker Arlon is a leading designer and

manufacturer of filters for hydraulic and

lubricating oil systems used in mobile and

industrial applications throughout the

world. The company offers standard,

semi-standard and tailor-made solutions

that meet all requirements. The product

portfolio encompasses a wide variety of

indicators, 3-way ball valves and filter ele-

ments, including the innovative LEIF®

Low Environmental Impact Filter and

AQUASAFE® water absorption elements.

In addition, Parker Arlon provides oil ana-

lysis services.

In-depth know-how and experience,

combined with an awareness of market

demands and customer requirements are

the foundation of Parker Arlon’s customer-

oriented approach. The company is pur-

suing new standards, not only in filtration

efficiency and customer service, but also

in environmental consciousness. Parker

Arlon is ISO 9001 and ISO 14001 certi-

fied. Quality & environment are conveyed

through technical efficiency, consistency,

long lifecycles and cost efficiency.

Parker Arlon has engineering, R&D

and manufacturing facilities located in

Arnhem, the Netherlands, and exports

90% of its products around the world.

Parker Filtration BV is part of the

Parker Hannifin Corporation – the world’s

largest motion and control company,

manufacturing and supplying components

and systems for just about anything that

moves.

Parker Arlon ist ein führender

Entwickler und Hersteller von

Filtrationsprodukten für Hydraulik- und

Schmierölsysteme, welche weltweit auf

dem Mobil- und Industrie-Sektor ihre

Anwendung finden.

Mit seinen Standards, Halbstandards

und kundenorientierten Lösungen bedient

die Firma eine Vielzahl von Anforderungen.

Die Produktpalette umfasst eine breite

Vielfalt von Indikatoren, 3-Wege-Kugel-

hähnen und Filterelementen einschließlich

der innovativen, umweltfreundlichen LEIF®

Filter und AQUASAFE® wasserabsorbieren-

den Elementen. Zusätzlich bietet Parker

Arlon einen Ölanalyse-Service an.

Der langjährige know-how und

Erfahrung zusammen mit der

Wahrnehmung hoher Kunden- und

Marktansprüche ist die Grundlage für die

kundenorientierte Ausprägung von Parker

Arlon. Die Umsetzung neuester Standards

zeigt sich gleichermaßen in der Qualität

unserer Produkte, einem hohen Niveau an

Kundenservice, wie in der Verfolgung

umwelt- politischer Aspekte. Parker Arlon

ist ISO 9001 und 14001 zertifiziert.

Qualität und Umwelt-Verantwortung kom-

men durch technische Effizienz,

Konsistenz, lange Lebenszyklen und

Kosteneffizienz zum Ausdruck.

Parker Arlon vereint Engineering,

Forschung & Entwicklung sowie

Produktion am Standort in Arnheim,

Niederlande. 90% der Produkte werden in

die ganze Welt exportiert.

Parker Filtration BV ist Teil der Parker

Hannifin Corporation, einer der interna-

tional führenden Anbieter auf dem Gebiet

der Antriebstechnik.

Parker Arlon est un des tous premiers

concepteurs et fabricants mondiaux de

filtres hydrauliques et de lubrification pour

l’industrie et les applications mobiles.

La société propose des solutions stan-

dards, semi-standards et personnalisées

pour toutes les demandes.

La gamme de produits comprend une

grande variété d’indicateurs, des vannes 3

voies sphériques, d’éléments filtrants tels

les innovants LEIF® filtre écologique et

AQUASAFE®, élément absorbant l’eau.

De plus, Parker Arlon assure un service

d’analyse d’huile.

Un grand savoir-faire et une longue

expérience, ainsi qu’une connaissance des

besoins du marché et des clients sont les

bases de l’approche client de Parker Arlon.

La société explore de nouveaux domaines,

non seulement dans l’efficacité de filtra-

tion et le service client, mais aussi dans la

prise de conscience environnementale.

Parker Arlon est certifié ISO9001 et

ISO14001. Qualité et environnement se

traduisent par efficacité technique, qualité

constante, longues durées de vie et effica-

cité économique.

Parker Arlon a ses bureaux d’études,

Recherche et Développement et usine de

production à Arnhem en Hollande, et

exporte 90% de sa production dans le

monde entier.

Parker Filtration BV appartient au

groupe Parker Hannifin Corporation, la

plus grande société du monde spécialisée

dans la fabrication de composants pour le

contrôle des mouvements et des fluides.

G l o b a l F i l t r a t i o n T e c h n o l o g y


Madams

Hervorheben

ASSEMBLY PARTS TEILE-LISTE PIECES DETACHEES

TECHNICAL INFORMATION TECHNISCHE BESCHREIBUNG INFORMATIONS TECHNIQUES

FILTRATION EFFICIENCY ABSCHEIDE RATE EFFICACITÉ DE FILTRATION

MEDIAFILTERMEDIAMÉDIA

MICRONMIKRONMICRON

FILTRATION RATIOFILTER FEINHEIT

NIVEAU DE FILTRATION

β−

X≥75 β−

3 β−

6 β−

10 β−

12 β−

20 β−

25 β−

55

GDL1GDL3GDL6GDL10GDL20XX10

136

102033

400≥75

85

N/AN/A

40001000≥75

172

N/A

>5000>5000

1000≥75

82.6

>5000>5000>5000

>20010

3.5

>5000>5000>5000>5000

≥756

>5000>5000>5000>5000>5000

23

>5000>5000>5000>5000>5000>5000

ITEM NUMBERTEIL NUMMERNUMÉRO DE PART

DESCRIPTION

1

2

3

4

5

6.1

6.2

7

8

9

Top-spring

Insert

Insert seal

By-pass seal

Filter element

Tank seal AGB-3

Tank seal AGB-4

Element seal

By-pass set

Funnel/diffuser

Feder

Einbausatz

O-ring Einbausatz

By-pass Dichtung

Filterelement

Behälter Dichtung AGB-3

Behälter Dichtung AGB-4

O-ring Element

By-pass Satz

Auslaufrohr

Ressort supérieur

Partie intérieure

Joint de partie intérieure

Joint de by-pass

Élément de filtrant

Joint de réservoir AGB-3

Joint de réservoir AGB-4

Joint de l’élément

Ensemble by-pass

Bac d’écoulement

BESCHREIBUNGDESCRIPTION

FILTER/FILTER/FILTRE

MEDIA/MEDIUM/MÉDIUM

GENERAL/ALGEMEIN/GÉNÉRALES

Q max IN-AGB-1 = 125 l/minQ max IN-AGB-2 = 300 l/minQ max IN-AGB-3 = 500 l/minQ max IN-AGB-4 = 2000 l/min

T: –400C/+1200C

INSERT/EINBAUSATZ/PARTIE INTÉRIEUR

AGB-1-30 m: 0,5 kgAGB-1-60 m: 0,6 kgAGB-1-90 m: 0,8 kgAGB-1-120 m: 0,9 kgAGB-1-125 m: 1,1 kgAGB-2-170 m: 2,1 kgAGB-2-230 m: 2,2 kgAGB-2-300 m: 2,4 kgAGB-3-270 m: 2,8 kgAGB-3-390 m: 3,0 kgAGB-3-500 m: 3,6 kg

AGB-4-600 m: 13,0 kgAGB-4-800 m: 14,0 kgAGB-4-1000 m: 16,8 kgAGB-4-1500 m: 21,4 kgAGB-4-2000 m: 28,3 kg

Sm: NBR, CR, FPM

Pb: 10 bar

Qd: In/Out; Innen/Aussen; Intérieur/Extérieur

Fµ XW: GDL 1 - 3 - 6 - 10 - 20µmFµ S: 40 - 120µmFµ XX: 10µm nom

MWc: 500 ppm

Ft: ISO 2941ISO 2942ISO 2943ISO 3724ISO 3968ISO 4572

Fc: Oil type; Öl Type; Type d’huileHH - HL - HLP - HVHETG - HEPG - HEESHFA (mineral base) - HFB - HFCHFA (synthetic base) - Orq Pleasecontact Parker Arlon

3

P0: 0,8 / 1,5 bar

BY-PASS/BY-PASS/BY-PASS



Madams

Hervorheben

ENCOMBREMENTEINBAU-ABMESSUNGENINSTALLATION DIMENSIONS

4

TYPETYPTYPE

yxdhHBA s p C D E F G

IN-AGB1-30IN-AGB1-60IN-AGB1-90IN-AGB1-120IN-AGB1-125IN-AGB2-170IN-AGB2-230IN-AGB2-300IN-AGB3-270IN-AGB3-390IN-AGB3-500IN-AGB4-600IN-AGB4-800IN-AGB4-1000IN-AGB4-1500IN-AGB4-2000

66666888

1212121212121212

44444555777

13.513.513.513.513.5

20202020202525253030304040404040

3535353535484848626262

100100100100100

122173217267381284360559325405595505615720

10001265

7979797979

116116116138138138216216216216216

8787878787

125125125150150150230230230230230

4545454545777777

100100100142142142142142

20202020204242425555556060606060

8888888888

126126126151151151231231231231231

8585858585

122122122149149149227227227227227

8080808080

117117117139139139217217217217217

4444455555566666

12121212121515151818182020202020

TYPETYPTYPE

RQVUMLK

IN-AGB3-270IN-AGB3-390IN-AGB3-500

IN-AGB4-600IN-AGB4-800IN-AGB4-1000IN-AGB4-1500IN-AGB4-2000

2.52.52.52.52.5

178178178

250.5250.5250.5250.5250.5

555555

6060606060

106106106

145145145145145

175175175

239239239239239

110110120

183183183183183

290370560

445555660940

1205

MOUNTING ARRANGEMENT

AGB 3 AGB 4



Madams

Hervorheben

∆p/Q COURBES DE DÉBIT∆p/Q KENNLINIEN∆p/Q GRAPHS

5

T- -elements

T3D-elements

T5-elements

T8A-elements

T11-elements

T14-elements

T2-elements

T3E-elements

T5A-elements

T8C-elements

T3-elements

T4-elements

T6A-elements

T10-elements T12-elements

T13-elements T-elements

FLUID/FLUID/FLUIDE ν = 32cSt



Madams

Hervorheben

∆p/Q COURBES DE DÉBIT∆p/Q KENNLINIEN∆p/Q GRAPHS

CALCUL ∆p ∆p KALKULATION∆p CALCULATION

FLUID/FLUID/FLUIDE A:νa = 32cSt / γ = 0.87

∆p E = 0.5 bar∆p H = 0.1 bar∆p Tot. A = 0.6 bar

FLUID/FLUID/FLUIDE B: νb = 46cSt / γ = 1.1

∆p E = (46/32)x0.5 = 0.72 bar∆p H = (1.1/0.87)x0.1 = 0.13 bar∆p Tot.B = 0.85 bar

6

T3D-elements

T5-elements

T8A-elements

T11-elements

T14-elements

T3E-elements

T5A-elements

T8C-elements

T3-elements

T4-elements

T6A-elements

T10-elements

T12-elements T13-elements

T2-elements



Madams

Hervorheben

7

ORDERING INFORMATION / BESTELLDATEN / COMMENT PASSER VOTRE COMMANDE


1

Variety/

Ausfuhrung/

Variante code

30IN-AGB 1-30

60

90

120

125

170

230

300

270

390

500

600

800

1000

1500

2000

IN-AGB 1-60

IN-AGB 1-90

IN-AGB 1-120

IN-AGB 1-125

IN-AGB 2-170

IN-AGB 2-230

IN-AGB 2-300

IN-AGB 3-270

IN-AGB 3-390

IN-AGB 3-500

IN-AGB 4-600

IN-AGB 4-800

IN-AGB 4-1000

IN-AGB 4-1500

IN-AGB 4-2000

3

Diffuser/

Auslaufrohr/

Bac d’ecoulement code

T

-

5

code

08

15

B

2

Element/

Element/

Élément

Nominal

Cellulose/

Zellulose/

Cellulose

Stainless steel mesh/

Rostfrei Metallgewebe/

Toile métallique inoxydable

Filtration fineness absolute/ Filterfeinheit Absolut/ Finesse de filtration absolue

HPFE glass fibre/ HPFE Glasfaser/ HPFE fibre de verre β−X≥75

LEIF®

3µm 6µm 10µm10µm 20µm 40µm

code code codecode code code

TXWL-3 TXWL-6 TXWL-10TXX-10 TXWL-20 ST-40

TXWL2-3 TXWL2-6 TXWL2-10TXX2-10 TXWL2-20 ST2-40

TXWL3-3

TXWL3D-3

TXWL3E-3

TXWL4-3

TXWL5-3

TXWL5A-3

TXWL6A-3

TXWL8A-3

TXWL8C-3

TXWL10-3

TXWL11-3

TXWL12-3

TXWL13-R-3

TXW14-3

TXWL3-6

TXWL3D-6

TXWL3E-6

TXWL4-6

TXWL5-6

TXWL5A-6

TXWL6A-6

TXWL8A-6

TXWL8C-6

TXWL10-6

TXWL11-6

TXWL12-6

TXWL13-R-6

TXW14-6

TXWL3-10

TXWL3D-10

TXWL3E-10

TXWL4-10

TXWL5-10

TXWL5A-10

TXWL6A-10

TXWL8A-10

TXWL8C-10

TXWL10-10

TXWL11-10

TXWL12-10

TXWL13-R-10

TXW14-10

TXX3-10

TXX3D-10

TXX3E-R-10

TXX4-10

TXX5-10

TXX5A-10

TXX6A-10

TXX8A-10

TXX8C-10

TXX10-10

TXX11-10

TXX12-10

TXX13-R-10

TXX14-10

TXWL3-20 ST3-40

TXWL3D-20 ST3D-40

TXWL3E-20 ST3E-R-40

TXWL4-20

TXWL5-20

TXWL5A-20

TXWL6A-20

TXWL8A-20

TXWL8C-20

TXWL10-20

TXWL11-20

TXWL12-20

TXWL13-R-20

TXW14-20

ST4-40

ST5-40

ST5A-40

ST6A-40

ST8A-40

ST8C-40

ST10-40

ST11-40

ST12-40

ST13-R-40

ST14-40

IN-AGB 1-30

IN-AGB 1-60

IN-AGB 1-90

IN-AGB 1-120

IN-AGB 1-125

IN-AGB 2-170

IN-AGB 2-230

IN-AGB 2-300

IN-AGB 3-270

IN-AGB 3-390

IN-AGB 3-500

IN-AGB 4-600

IN-AGB 4-800

IN-AGB 4-1000

IN-AGB 4-1500

IN-AGB 4-2000

By-pass setting/

By-pass Öffnungsdruck/

By-pass

0.8 bar

1.5 bar

blocked

TXW8A-20

2

B

4

IN 390

Ordering example elementBestellbeispiel ElementExemple de commande de l’élément

Ordering example filterBestellbeispiel FilterExemple de commande de filtre

Std 1

TXW8A-20

2

T

3

B

4

B

5

Note: Filter with LEIF® element and sleeve.Filter mit LEIF®-Element und Filterkorb.Filtre avec l’élément LEIF® et enveloppe métallique.

Note: Spare LEIF® element: no sleeve included. Ersatz LEIF®-Element ohne Filterkorb. Pièce detachée l’élément LEIF®: sans enveloppe métallique.

In case of non LEIF®, delete L in code/Im falle von keine LEIF®, L streichen im Code/

Si pas de LEIF®, supprimer L en code

4

Seal material/

Dichtungen/

Joints code

BBuna (NBR)

N

V

Neoprene (CR)

Viton (FPM)

No Diffuser Ohne Auslaufrohr Sans bac d’ecoulement

Diffuser for ≥ 3-270Auslaufrohr für ≥ 3-270Bac d’ecoulement pour ≥ 3-270


Madams

Hervorheben

8

ORDERING INFORMATION / BESTELLDATEN / COMMENT PASSER VOTRE COMMANDE


Due to continuous product improvement published data and specifications are subject to change without notice. / Aufgrund Produkt-Verbesserungen können Daten und Spezifikationenohne Mitteilung geändert werden. / En fonction de l’évolution technique du matériel, nous nous réservons le droit de modifier cette documentation sans préavis.

Parker Filtration BVParker ArlonFilter Division EuropeStieltjesweg 86827 BV ArnhemThe NetherlandsPhone: +31 26 3760376Fax: +31 26 3643620E-mail: [email protected]

Parker Hannifin plcFilter Division Europe HQShaw Cross Business ParkDewsbury, West YorkshireWF12 7 RD UKPhone: +44 1924 487000Fax: +44 1924 487038E-mail:[email protected]

Parker Hannifin OyFinn-FilterFilter Division EuropeSalmentie 260FIN - 31700 Urjala As.FinlandPhone: +358 3 54100Fax: +358 3 [email protected]


Madams

Hervorheben

FEATURES AND BENEFITS

• Designed for return line filtration• Flow direction from in to out• Magnetic pre-filtration• Simple and effective full flow

by-pass• Wide range of removal ratings:

• GDL - glass fibre• XX - cellulose• S - stainless steel wire mesh

• Funnel or diffuser to avoid foaming• Option: LEIF ®

Insert filterEinbaufilterParties intérieur es intégrées

Model IN-AGB

MERKMALE UND VORTEILE

• Model für Rücklauffilterung• Durchflussrichtung von innen

nach aussen• Magnetische Vorfilterung• Einfache und effektive By-pass-

Konstruktion• Filterfeinheiten in:

• GDL - Glasfaser• XX - Zellulose• S - Edelstahlgewebe

• Auslaufrohr zur Verhütung von Schaumbildung

• Option: LEIF ®

AVANTAGES ET BÉNÉFICES

• Pour filtration sur circuit de retour• Sens de filtration de l’intérieur

vers l’extérieur• Préfiltration magnétique• Dérivation by-pass simple et efficace• Gamme étendue de finesses de

filtration en:• Fibre de verre - GDL• Cellulose - XX• Maille en acier inoxydable - S

• Bac d’écoulement anti-mousse enoption

• Option: LEIF ®


Madams

Hervorheben

CATERPILLAR / ZEPPELIN: Service-Vertretungen Auf Grund dessen, dass CATERPILLAR keine Service-Handbücher mehr zur Verfügung stellt, möchten wir Ihnen helfen, den für Sie zuständigen Kundendienst bzw. die zuständige Service-Vertretung zu ermitteln. Hierzu laden Sie bitte im Internet die Homepage von CATERPILLAR:

W W W . C A T . C O M Nach der Auswahl „Find your dealer“ öffnet sich ein Untermenü, wo Sie sich den zuständigen „Kundendienst“ anzeigen lassen können.

CATERPILLAR Service Partners Due to the fact that CATERPILLAR no longer supply a CATERPILLAR Dealer Directory with their engines, we would like to support you to locate your closest service partner. Please select the homepage of CATERPILLAR:

W W W . C A T . C O M and click on “Find your dealer” to access your nearest service partner.

CATERPILLAR: Service après vente Étant donné que CATERPILLAR ne fournit plus un manuel y contenant un relevé des distributeurs CATERPILLAR avec leurs moteurs diesel, nous vous prions de localiser l’adresse de votre distributeur le plus proche comme suit: Veuillez visiter le site WEB de CATERPILLAR:

W W W . C A T . C O M et cliquer sur «Find your dealer» pour trouver le distributeur le plus proche.

CATERPILLAR: Servicio post-venta Debido a que CATERPILLAR no dispone más de un libro directorio, le indicamos a continuación el modo en el que Usted puede consultar de la manera más eficaz, que distribuidor le corresponde en base a su cercania. Para ello visite la página web de CATERPILLAR:

W W W . C A T . C O M Selecione “Find your dealer” encontrará usted el distribuidor más cercano.

SELF5420 E, A, O, D

Effective with sales to the first user on or after March 1, 2008

CATERPILLAR LIMITED WARRANTYNew 3000 Family, C0.5 through C4.4 and ACERT Industrial Engines

Worldwide

Caterpillar Inc. or any of its subsidiaries (“Caterpillar”)warrants new 3000 Family, C0.5 through C4.4 andACERT industrial engines sold by it, to be free fromdefects in material and workmanship. ACERT industrialengines refer to the C6.6, C7, C9, C11, C13, C15, C18,C27, and C32 engine models.

This warranty does not apply to engines sold for use inmarine applications, engines in machines manufacturedby Caterpillar, or Caterpillar brand batteries. Theseproducts are covered by other Caterpillar warranties.

This warranty is subject to the following:

Warranty PeriodThe standard warranty period for new 3003, 3011, 3013,3014, 3024, C0.5, C0.7, C1.1, C1.5, C1.6, and C2.2engines used in mobile agricultural, industrial,locomotive and petroleum application (excludingPetroleum Power Systems) is 24 months or 2000 hours,whichever occurs first (with the first 12 months atunlimited hours) after date of delivery to the first user.

The standard warranty period for new 3034, 3044, 3054,3056, C3.4, C4.4, and C6.6 engines used in mobileagricultural, industrial, locomotive and petroleumapplication (excluding Petroleum Power Systems) is 24 months or 3000 hours, whichever occurs first (withthe first 12 months at unlimited hours) after date ofdelivery to the first user.

The standard warranty period for new C7, C9, C11, C13,C15, C18, C27, and C32 engines used in industrialapplication is 24 months or 3000 hours, whicheveroccurs first (with the first 12 months at unlimited hours),and 24 months for mobile agricultural applications, afterdate of delivery to the first user.

The standard warranty period for rotating electrics (i)used on new 3000 Family, C0.5 through C4.4 and C6.6engines is 12 months from date of engine delivery to the

first user, and (ii) used on new C7, C9, C11, C13, C15,C18, C27, C32 engines is 24 months or 3000 hours,whichever occurs first (with the first 12 months at un-limited hours) after date of engine delivery to the first user.

The standard warranty period for Petroleum PowerSystems is 12 months after date of delivery to the first user.

Extended WarrantyFor new 3034, 3044, 3054, 3056, C3.4, C4.4, and C6.6engines:

• Low Usage: In cases where the engine use does notexceed 500 hours per year, the warranty period isextended for an additional year or until the engine usereaches a total of 1500 hours, whichever occurs first,after date of delivery to the first user.

For all new 3000 Family, C0.5 through C4.4, and ACERTengines:

• Major Components: A major components extendedwarranty applies solely to the following components:cylinder block casting, cylinder head casting,crankshaft (excluding bearings), camshaft andconnecting rods. These parts are warranted againstdefects in material and workmanship for 36 monthsafter date of delivery to the first user. This warranty runsconcurrently with the standard warranty period.

Caterpillar ResponsibilitiesIf a defect in material or workmanship is found during thestandard warranty period or the extended warrantyperiod if applicable, Caterpillar will, during normalworking hours and through a place of business of aCaterpillar dealer or other source approved byCaterpillar:

• Provide (at Caterpillar’s choice) new, Remanufacturedor Caterpillar-approved repaired parts or assembledcomponents needed to correct the defect.

Note: Items replaced under this warranty become theproperty of Caterpillar.

• Replace lubricating oil, filters, coolant and other serviceitems made unusable by the defect.

• Provide reasonable or customary labor needed tocorrect the defect, including labor to disconnect theproduct from and reconnect the product to its attachedequipment, mounting, and support systems, if re-quired, provided that (i) for new 3003, 3011, 3013,3014, 3024, C0.5, C0.7, C1.1, C1.5, C1.6, and C2.2engines, labor to disconnect and reconnect theproduct is provided up to 10 hours (labor to disconnectand reconnect the product in excess of 10 hours is theuser’s responsibility), and (ii) for new 3034, 3044, 3054,3056, C3.4, C4.4, and C6.6 engines, the labor to dis-connect and reconnect the product is provided up to15 hours (labor to disconnect and reconnect the productin excess of 15 hours is the user’s responsibility).

For new 3000 Family and C0.5 through C7 engines:

• Provide travel labor, up to four hours round trip, if in theopinion of Caterpillar, the product cannot reasonablybe transported to a place of business of a Caterpillardealer or other source approved by Caterpillar (travellabor in excess of four hours round trip, and any meals,mileage, lodging, etc. is the user’s responsibility).

For new C9, C11, C13, C15, C18, C27, and C32 engines:

• Provide reasonable travel expenses for authorizedmechanics, including meals, mileage, and lodgingwhen Caterpillar elects to make the repair on-site.

User ResponsibilitiesThe user is responsible for:

• Providing proof of the delivery date to the first user.

(continued on reverse side)

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• Labor costs, except as stated under “CaterpillarResponsibilities”.

• Travel expenses not covered under “CaterpillarResponsibilities”.

• All costs associated with transporting the product toand from the place of business of a Caterpillar dealer orother source approved by Caterpillar.

• Premium or overtime labor costs.

• Parts shipping charges in excess of those that are usualand customary.

• Local taxes, if applicable.

• Costs to investigate complaints, unless the problem is caused by a defect in Caterpillar material orworkmanship.

• Giving timely notice of a warrantable failure andpromptly making the product available for repair.

• Performance of the required maintenance (including useof proper fuel, oil, lubricants and coolant) and itemsreplaced due to normal wear and tear.

• Allowing Caterpillar access to all electronically storeddata.

LimitationsCaterpillar is not responsible for:

• Failures resulting from any use or installation whichCaterpillar judges improper.

• Failures resulting from attachments, accessory itemsand parts not sold or approved by Caterpillar.

• Failures resulting from abuse, neglect and/or improperrepair.

• Failures resulting from user’s delay in making theproduct available after being notified of a potentialproduct problem.

• Failures resulting from unauthorized repair oradjustments, and unauthorized fuel-setting changes.

• Damage to parts, fixtures, housings, attachments, andaccessory items, which are not part of the engine.

SELF5420

For products operating outside of Australia, Fiji, Nauru, New Caledonia, New Zealand,Papua New Guinea, the Solomon Islands and Tahiti, the following is applicable:

NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTYBY CATERPILLAR, EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEMCATERPILLAR SELLS, WHICH IS WARRANTED DIRECTLY TO THE USER BY ITSMANUFACTURER.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSOR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESSFOR A PARTICULAR PURPOSE, EXCEPT CATERPILLAR EMISSION-RELATEDCOMPONENTS WARRANTIES FOR NEW ENGINES, WHERE APPLICABLE.REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OFMATERIAL AND SERVICES, AS SPECIFIED HEREIN.

CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIALDAMAGES.

CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANYNEGLIGENCE ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES,AGENTS OR REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLYOF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS.

IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION (CONTRACTS FOR THEINTERNATIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENTIRETY.

For personal or family use engines operating in the USA, its territories and possessions,some states do not allow limitations on how long an implied warranty may last nor allowthe exclusion or limitation of incidental or consequential damages. Therefore, thepreviously expressed exclusion may not apply to you. This warranty gives you specificlegal rights and you may also have other

rights, which vary by jurisdiction. To find the location of the nearest Caterpillar dealer orother authorized repair facility, call (800) 447-4986. If you have questions concerning thiswarranty or its applications, call or write:

In USA and Canada: Caterpillar Inc., Engine Division, P.O. Box 610, Mossville, IL61552-0610, Attention: Customer Service Manager, Telephone (800) 447-4986. Outsidethe USA and Canada: Contact your Caterpillar dealer.

For products operating in Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua NewGuinea, the Solomon Islands and Tahiti, the following is applicable:

THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIEDBY STATUTE AND OTHER STATUTORY RIGHTS AND OBLIGATIONS THAT BY ANYAPPLICABLE LAW CANNOT BE EXCLUDED, RESTRICTED OR MODIFIED(“MANDATORY RIGHTS”). ALL OTHER WARRANTIES OR CONDITIONS, EXPRESSOR IMPLIED (BY STATUTE OR OTHERWISE), ARE EXCLUDED.

NEITHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BYCATERPILLAR, EXPRESS OR IMPLIED (SUBJECT ONLY TO THE MANDATORYRIGHTS), IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS WHICH ISWARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER.

TO THE EXTENT PERMITTED UNDER THE MANDATORY RIGHTS, IF CATERPILLARIS THE SUPPLIER TO THE USER, CATERPILLAR’S LIABILITY SHALL BE LIMITEDAT ITS OPTION TO (a) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICESAGAIN OR THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIEDAGAIN, AND (b) IN THE CASE OF GOODS, THE REPAIR OR REPLACEMENT OF THEGOODS, THE SUPPLY OF EQUIVALENT GOODS, THE PAYMENT OF THE COST OFSUCH REPAIR OR REPLACEMENT OR THE ACQUISITION OF EQUIVALENTGOODS.

CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANYNEGLIGENCE ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES,AGENTS OR REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLYOF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS.

CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGESUNLESS IMPOSED UNDER MANDATORY RIGHTS.

IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION (CONTRACTS FOR THEINTERNATIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENTIRETY.

This warranty covers every major component of the products. Claims under this warranty should be submitted to a place of business of a Caterpillar dealer or other source approved by Caterpillar. For further information concerning either the location to submit claims or Caterpillar as the issuer of this warranty, write Caterpillar Inc., 100 N.E. Adams St., Peoria, IL USA 61629.

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SIHISuperNova Programme Range: ZLND Volute casing pump complying with EN 733 / DIN 24255*

For local contact details: www. sterlingfluidsystems.com

In the search to improve continuously its products, Sterling Fluid Systems reserves the right to modify its

products at any time without prior notice

(Sterling Fluid Systems BV) 2001

Operating instructions Safety issues Chapter 1 Safety instructions and compliance Intended application Chapter 2 Application, description

Planning the installation Chapter 3 Requirements, piping system, accessories

Unpacking, storage, transport Chapter 4 Supply, interim storage, corrosion protection

Installing the pump Chapter 5 Assembly at site, tools, checks

Start-up and shut-down Chapter 6 Important requirements

Maintenance, dismantling, assembly Chapter 7 Intervals, cleaning

Troubleshooting Chapter 8 If something does not work

Technical data Chapter 9 Dimensions, permissible values Annex Chapter 10 Technical data, dimensions table, sectional drawings * With certain exceptions – see Technical Catalogue Attention: Both the pump and/or the pump set must be installed and commissioned by qualified technical personnel only and these installation, commissioning and operating instructions must be strictly observed. Failure to do so could result in:

• danger to you and your colleagues, • the pump or the pump unit may be damaged,

Note that the manufacturer is not liable for damages resulting from failure to observe these instructions. Please be aware of your responsibility to your colleagues when working on the pump or the pump set!

Safety instructions marked with included in this Operating Instructions and in the Supplementary Operating Instructions, which must be attached to this Operating Instruction, have to be considered in particular when operating this pump in potentially explosive atmospheres!

HAMMELMANN Code no.: 04.03226.0769Type 32-200

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Safety issues Page 1 of 3 Chapter 1



products at any time without prior notice.


1. Safety This operating manual gives basic instructions, which must be observed during installation, operation and maintenance of the pump. It is therefore imperative that this manual is read by the responsible personnel / operator(s) prior to assembly and commissioning. It must always be kept available at the site of pump installation. It is not only the general safety instructions contained in this chapter “Safety” which must be observed, but also the specific information provided in the other chapters. 1.1 Identification of safety symbols in the operating instructions Safety symbols are given in these operating instructions. Non compliance with these would affect safety and are identified by the following symbol

Danger symbol as per DIN 4844-W9 (ISO 3864 - B.3.1)

Or in case of danger of electric current with:

Danger symbol as per DIN 4844 W-8 (ISO 3864 - B.3.6)

The word

ATTENTION identifies those safety regulations where non-compliance may pose a danger to the pump and its function. It is imperative that the appropriate safety information is attached to the pump/pump set, for example: • an arrow indicating the direction of rotation • symbols indicating fluid connections

• the identification plate and that these are kept legible. 1.2 Qualification and training of personnel The personnel responsible for operation, maintenance, inspection and assembly must be adequately qualified. The scope of responsibility and supervision of the personnel must be exactly defined by plant management. If the staff do not have the necessary knowledge, they must be trained and instructed. This task may be performed by the machine manufacturer or supplier on behalf of the plant management. Moreover, plant management must ensure that the contents of the operation instructions are fully understood by plant operators and other relevant personnel such as maintenance staff. 1.3 Hazards in case of non compliance with safety instructions Non compliance with the safety instructions may result in risk to personnel as well as to the environment and the pump/pump set and result in the loss of any right to claim damages. For example, non-compliance may result from, or lead to, the following: • failure of important functions of the pump/pump

set/plant • failure of specified procedures of maintenance

and repair • exposure of people to electrical, mechanical

and chemical hazards • danger to the environment owing to hazardous

substances being released.


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1.4 Compliance with regulations relating to safety at work When operating the pump the safety instructions contained in this manual, the relevant national accident prevention regulations and any other service and safety instructions issued by plant management must be observed. 1.5 Safety instructions relating to operation • If high or low temperature pump/pump set

components involve hazards, steps must be taken to avoid accidental contact.

• Guards for moving parts (e.g. couplings) must not be removed from the pump/pump set while in operation.

• Any leakage of hazardous (e.g. explosive, toxic, hot) fluids (e.g. from the shaft seal) must be drained safely so as to prevent any risk to persons or the environment. Statutory regulations are to be complied with.

• Hazards from electricity are to be avoided by the user (see for example the VDE-specifications and the bye-laws of the local power supply utilities).

1.6 Safety instructions relevant for maintenance, inspection and assembly work It is the plant manegement’s responsibility to ensure that all maintenance, inspection and assembly work is performed by authorized personnel who have adequately familiarised themselves with the subject matter by studying this manual in detail. Any work on the machine must only be performed when it is at a standstill. It is imperative that the procedure for shutting down the machine described in this manual is followed. Pumps and pump sets, which convey hazardous media, must be decontaminated. On completion of the work all safety and protective guards must be re-installed and made

operative again. Prior to re-starting the machine, the instructions listed under “first commissioning” are to be observed. 1.7 Safety instructions for the use in

areas with explosion hazard

In this section information is given for operation in areas where an explosion hazard exists. 1.7.1 Complete pump sets If the pump is combined with other mechanical or electrical components in one set, the category of the complete unit will correspond, based upon the Directive 94/9/EC, only to that category with which all of its components comply. Note: These comments are of particular importance when pumps, which conform to a given category of Directive 94/9/EC, are powered by a driver which is not in the same category. Although the pump may bear the Ex sign, the set should not be used in areas with an explosion hazard when the motor is not classified for this application. This means that plant management personnel should always check that all elements of the set comply with the Directive 94/9/EC. 1.7.2 Execution of coupling guards Coupling guards that are to be used in areas with an explosion hazard, have to fulfil one of the following criteria: • consist of non-sparking material, e.g. brass. • if they consist of sparking material, e.g. steel

sheet, they must be designed in such a way that the rotating parts will not come in contact with any part of the guard if errors, that could be foreseen, are committed by the user, e.g if a person steps on the guard.


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1.7.3 Monitoring technical parameters

When using pumps in areas with an explosion risk, the operator must check the following parameters regularly: • leakage of shaft seals • bearing temperature • that the pump is always filled with liquid during

operation • that the pump does not operate against a

closed valve for any length of time. The operator must ensure that pumps, which show evidence of abnormal operation, are switched off and not started again until the cause of the abnormal operation has been eliminated. 1.7.4 Avoiding external damage In areas with a risk of explosion the operator must ensure that the pumps and or pump set is not subjected to external impacts e.g by heavy objects. 1.8 Unauthorized alterations and production of spare parts Modifications may be made to the pump/pump set only after consultation with,and written approval from, the manufacturer. Using spare parts and accessories authorized by the manufacturer are in the interests of safety. Use of other parts may exempt the manufacturer from any liability. 1.9 Unauthorized mode of operation The reliability of the pump/pump set can only be guaranteed if it is used in the manner intended and in accordance with the instructions of this manual. The specified limit values must under no circumstances be exceeded.

1.10 Warranty / guarantee Sterling Fluid Systems guarantee satisfactory operation if: • the pump is installed and operated in

compliance with these instructions and in operating conditions approved by Sterling Fluid Systems

• modifications are only undertaken with Sterling Fluid Systems’ written agreement.


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Intended application Page 1 of 3 Chapter 2

For local contact details:

www. sterlingfluidsystems.com

In the search to improve continuously its products,

Sterling Fluid Systems reserves the right to modify its



2. Application The pump is to be used only for the operating conditions stated by the customer and confirmed by the supplier. Guarantee is assumed within the scope of the Sterling Fluid Systems conditions of sale. Appropriate application and operating conditions are contained in the attached data sheets. 2.1 Warning of misuse

• The pump may only be used for the

application(s) stated. Otherwise hazards for people and environment may arise.

• Do not exceed fluid density stated.

Otherwise, there is a the danger of motor overload.

• The pump must not be operated beyond its characteristic curve – otherwise there is a danger of cavitation and motor damage.

2.2 Accessories The accessories included in the scope of supply are indicated in the delivery note or in the order confirmation. The corresponding operating and installation instructions are also indicated in the Annex relating to accessories. If it is intended to mount other accessories on the pump or on the pump set, please inform the manufacturer in advance in order that appropriate technical advice can be given.

2.3 Construction and mode of operation

ZLND pumps are horizontal, single-stage volute casing pumps with nominal outputs and flange dimensions meeting EN 733 / DIN 24255. Their back pull out construction allows the disassembly of the complete bearing unit towards the drive side without removing the pump casing from the pipework. ZLND pumps are preferably used when pure or turbid liquids, not containing solid particles, are to be handled. Impurities up to a grain size of 3 mm can be handled, but shorten the service life.

ATTENTION


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2.4 Description Type size

Hydraulic + Bearing

Shaft seal

Material design

Casing gasket

ZLND

32125 to

300500

A• First hydraulic B• Second hydraulic D• Double volute • B Two ball bearings greased for life (2Z) • C Two ball bearings oil lubricated • 2 Oil lubrication configurations with CLO • S One double row angular contact bearing plus one ball bearing, grease lubricated • T One double row ball bearing plus ball bearing, oil lubricated

041: Self-sealed, uncooled packing rings 052: Uncooled packing rings, external seal liquid BJ3,C23,AF3,AX3,AY3,A93:SiC/Carbon, EPDM BJS,C2S,AFS, AXS,AYS,A9S: SiC/ SiC, Viton BJJ,C2J,AFK,AXK,AYK,A9K: SiC/Carbon, Viton

0B: Cast iron GG25 0C: Cast iron GG25, Bronze G-CuSn10 impeller 0E: Cast iron GG25, Stainless steel 1.4408 imp. 4B: Stainless steel 1.4408

2: confined flat gasket of EWP 210 material 4: confined flat gasket of PTFE

A or B 32160, 32200 A 32125 to 200315, 250315 D 200400 to 300500 Alternatively B, C, 2, S or T

Alternatively 041,052,BJ3,C23,AF3,AX3,AY3,A93,BJS,C2S, AFS,AXS,AYS,A9S,BJJ,C2J,AFK,AXK,AYK,A9K

Alternatively 0B, 0C, 0E, 4B

Alternatively 2, 4

Codes AX3, AXS, AXK: are equivalent to AF3, AFS, AFK respectively plus quench Codes AY3, AYS, AYK: are equivalent to AF3, AFS, AFK respectively plus heating Codes A93, A9S, A9K: are equivalent to AF3, AFS, AFK respectively plus external flushing


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Example of a pump designation: 1-3 4 5-7 8-10 11 12 13-15 16-17 18

ZLND 125 250 A C 041 OB 2

2.5 Shaft sealing Depending on the application, different shaft sealing executions are offered (see 2.4) • a stuffing box with lantern ring (executions

041, 052, and optionally 051) or mechanical seals according to DIN 24960 are utilised in the following cases:

• if the pump draws from a suction line, • if the pump is fed by a feed line with a

pressure of less than 0.5 bar or • if the pumped liquid is at or near its boiling

point. Provision of the sealing liquid is as follows: • 041: Internal self sealing ISO 5199 plan 01 • 052: External self sealing ISO 5199 plan 08 • 051: External self sealing ISO 5199 plan 09 • Mechanical seal: ISO 5199 plan 02. API plan

11 • Mechanical seal execution plus external

flushing: ISO 5199 plan 08, API plan 32 Mechanical seal execution plus quench: ISO 5199 plan 09. API plan 62.

Section 2.4 does not contain the codes for all variations of mechanical seals. Where the code is not included or replaced by QQQ, consult the relevant data sheet of the mechanical seal supplier (e.g. special execution of the mechanical sealing in a back to back position).

ATTENTION

Casing gasket

Construction

Shaft sealing Bearings:B,C,S,T or 2

Impeller size

Nominal discharge

Pump series

Hydraulic: A/B/D


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Planning the installation Page 1 of 2 Chapter 3





3.0 Planning the installation 3.1 Piping system • Note the arrows on the pump branches

indicating the direction of flow. • Choose nominal widths of the pipelines

according to the nominal widths of the pump branches or larger ones with the corresponding reductions.

• Flange sealing must not protrude on the inside.

• Ensure that the pipework is clean before installing of the pump.

• Support the pipework in order to avoid distortions at the pump components (risk of damage to pump components)

• Avoid abrupt changes of cross section and direction.

• Where different diameter pipework is to be used, connection should be by eccentric transition pieces. This will avoid the formation of air pockets in the pipework.

• For difficult pumping on the suction side, to stabilise the flow, a pipe length 15 times the diameter of the suction branch should be installed before the suction branch.

• The flow rate in the suction line or inflow line, must not exceed 2 - 3 m/s.

3.1.1 Suction line / inflow line See the sketches below for the optimum layout of pump installation for flow and suction lift operation.

positive suction head operation suction lift operation

Ensure that air pockets cannot be created. Unequal nominal widths of the suction branch and suction line must be compensated by eccentric transition pieces.

Flow straightener

Connection of eccentric pipe transitions It is recommended that a filter is installed in front of the pump with a filter surface of at least 3 times the pipe cross section (approx. 100 meshes/cm²). The suction opening of the suction line should be well below the liquid level, and a strainer should be used. The strainer must be far enough from the bottom to avoid excessive inlet losses, which could impair pumping performance. It is advisable to check that there is no leakage.

ATTENTION

4

4

3

6

1 2

7

1 Eccentric reducer ( suction line ) or

concentric reducer ( feed line )

2 Shut-off valve

3 Suction line

4 Bend

5 Foot valve with suction strainer

6 Check valve

7 Regulating valve

5

Pump installation


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Planning the installation Page 2 of 2 Chapter 3





A shut-off valve should be installed in the feed line. It must be closed for maintenance work. It should be installed in order to avoid air pockets forming in the spindle cap, i.e. with the spindle in a horizontal position or pointing vertically downward. 3.1.2 Discharge line For flow regulation, a valve must be installed behind the pump. If non-return valves are used, they should close smoothly. Pressure shocks must be avoided. 3.1.3 Inlet and outlet connections The various connecting points are shows in the drawings. (See Annex, Chapter 10, point 10.1). 3.1.4 Pressure control For consistent control of pressure, it is advisable to install in the pipework a measuring point in front of, and behind the pump. 3.2 Electrical connections For the drive motor a mains connection is required which complies with the European Regulations and Directives for the Standards in Industry and with the instructions of the local power supply utilities of the country concerned.


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Unpacking, storage, transport Page 1 of 2 Chapter 4

For local contact details: www.sterlingfluidsystems.com




4. Unpacking, storage, handling 4.1 Safety measures

• Never stay below the suspended load. • Keep a safe distance while the load is being

transported. • Use only approved lifting appliances, which

are in good condition. • Adjust the length of the lifting appliances in

such a way that the pump and/ or the pump set, is suspended horizontally.

• Do not use the eyebolts on the pump components for lifting the assembled pump or the complete set.

• Do not remove documents, which are attached to the pump.

• Do not remove the protection covers from the pump suction/discharge. Otherwise, there may be a risk of contamination.

4.2 Unpacking Before unpacking, a visual check of the packing is recommended. If transport damage is visible, the extent should be noted on the receipt or on the delivery note. Potential claims must be lodged immediately with the carriers or the insurance company. 4.3 Interim storage If the pump or the pump unit is not installed immediately after delivery, it must be stored free from vibration in a dry room.

4.4 Handling The pump or pump set must be lifted and handled as shown in the following sketches.

Pump without motor

Pump set 4.5 Protection against corrosion In general, a protective coating is only applied to the following executions: OB, OC and OE. 4.5.1 Removal of protective coating To remove the protective coating, the pump should be filled and drained several times using appropriate agents, e.g. solvent naphtha, diesel oil or alkaline detergent. Flush with water, if necessary. The pump must be installed and started up immediately afterwards.


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Unpacking, storage, transport Page 2 of 2 Chapter 4





4.5.2 Renewing corrosion protection If the pump has been supplied with a protective coating and has to be stored, a new protective coating should be applied after six months. For suitable protective coatings, contact Sterling Fluid Systems.


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Installing the pump Page 1 of 3 Chapter 5





5. Installing the pump 5.1 Requirements The pump and the pump set, must have been unpacked and handled as described in Chapter 4. 5.2 Use of trained staff Only appropriately trained staff must undertake the work described in this chapter. 5.3 Safety measures

• Connect the pipework carefully to prevent the

pumped liquid escaping during operation and endangering operating personnel.

• Ensure that the suction or inflow line, and the discharge line are closed by valves.

• Ensure that all electrical connections are “dead”. Otherwise, there is a risk of electric shock.

• Pay attention to relevant internal plant regulations.

• Avoid accidental contacts with hot components.

ATTENTION • Remove the protective coating by following

the instructions of Chapter 4. Otherwise there is a danger of contamination .

5.4 General information 5.4.1 Assembly tools Special tools are not required for assembly and installation. 5.4.2 Permissible ambient conditions The ambient temperature can be from -20 °C to +60 °C. The atmospheric humidity should be as low as possible in order to avoid corrosion.

5.4.3 Base, foundation The pump must be installed on a flat floor or foundation free from vibration. In case of doubt use vibration dampening feet. The pump set must be correctly mounted on the foundations. To avoid distortion of the pump set and/or the foundation, parallel shims must be used between the base plate and foundation. Prior to installing, checks should be made with regard to:

- possible damage to the pump or the pump set that may occur in transit - ease of running ( check that the shaft is free to rotate by hand ) - the foundation dimensions.

The following preparatory work must be carried out before to placing the pump:

- roughen and clean foundation surface - remove shuttering/cores from the anchor holes - blow the anchor holes clean - check the position and dimensions of the anchor holes against the arrangement drawing.

5.4.4 Installation of the set The complete set mounted on the base plate must be placed on the foundation with its foundation (rag) bolts hanging below the baseplate. 5.4.5 Space required The space required for the pump set is set out in the foundation plan or installation drawing. Ensure easy access to the shut-off and regulation valves as well as to any measuring instruments.


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5.4.6 Position In principle the ZLND pumps are installed horizontally.

5.5 Motor Before assembly check the direction of rotation of the motor (indicated by an arrow on the pump casing). If this is not possible the direction of rotation of the complete unit can only be checked only if the pump is filled. In any event, the operating instructions of the motor manufacturer must be followed, since the motor is generally incorporated by STERLING FLUID SYSTEMS into the pump set. 5.6 Alignment of the set Place shims under the base plate on both sides of the foundation bolts, 10 mm from the base plate edge. Use a spirit level to align the set. If necessary, place shims between the foundation bolts to prevent the base plate from sagging. Care should be taken to minimize distortion of the base plate during installation. The location of the driver must not be higher than that of the pump. The max. deviation from the shaft centre line is ± 0.1 mm. The foundation bolts should be embedded in concrete using quick-setting grout. 5.7 Coupling Install the coupling avoiding hard blows, if necessary in warm condition. Arrange the pump and motor on a level base. The shaft ends must be aligned exactly. The distance between each

half of the N-EUPEX B ( FLENDER ) coupling must be 2 - 3 mm (see fig.). If other manufacturer’s couplings are used, follow the manufacturer’s instructions. After installation on the foundation and connecting the pipework, the coupling alignment must be checked and re-aligned, if necessary. Moreover, after reaching the operating temperature the alignment of the coupling must be checked again. The coupling requires a guard that meets DIN 31001 in order to avoid accidental contact during operation. In any event, the operating instructions of the coupling manufacturer must be followed, since the coupling is a component incorporated by Sterling Fluid Systems.

ruler

The following is required a = a1 and b = b1

5.8 Checking before installation Before installing the pump on the plant, the following points must be checked: 1. is the electrical current to the drive motor

switched off? 2. are suction and discharge lines emptied and

closed by valves? 3. Is it possible to rotate the pump easily by

hand (for this purpose turn the fan of the motor or the coupling)?

4. Have the latest internal/plant instructions been observed?.


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5.9 Mounting the pump and installation into pipework

The following instructions must be carried out: 1. remove the protective covers from the pump

flanges and the auxiliary pipework connections.

2. correctly insert the flange seals. 3. connect the suction or feed line. 4. connect the discharge line The pump must be aligned with the pipework. The pipework must be supported so that distortion cannot occur when connecting the pump. 5.10 Final work The following final steps must be undertaken: 1. check the tightness of the connecting flanges. 2. check for easy running of the pump (for that

purpose turn the motor fan or the coupling). 3. check the coupling alignment. 4. install the coupling guard. 5.11 Hydrostatic pressure test When subjecting the piping system to a hydrostatic pressure test, exclude the pump from the pressure test. If it is not possible to test the pipework without the pump, ensure that foreign material cannot enter the pump.

• The max. permissible pressure for a pressure test is 1.3 times the nominal pump pressure.

• The nominal pump pressure is indicated in the technical data sheet.


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Starp-up and shut-down Page 1 of 3 Chapter 6




(Sterling Fluid Systems) 2001

6. Start-up and shut-down operations

6.1 Requirements The pump or the pump set, must be installed acc. to the instructions of Chapter 5. 6.2 Use of trained staff Only appropriately trained staff must carry out the work described in this chapter. 6.3 Safety measures

• Electrical connections must be made

according to the European Regulations and Directives for the Standards in Industry and in compliance with the instructions of the local power supply utilities of the country concerned.

• Only appropriately authorized personnel may carry out this work.

ATTENTION

• Fill the pump correctly; otherwise the shaft

seal could be destroyed. • Fill the supply lines correctly. • Check the direction of rotation only when the

pump is filled. • Fill the pump slowly if hot media are being

pumped in order to avoid distortions or heat shock.

• When handling explosive, toxic, hot, crystalline or corrosive media, ensure that there is no risk to people or the environment.

• Control the output at constant speed at the discharge side only. The valve at the suction side must always be completely open during operation to avoid the risk of cavitation.

• If there is no bypass line, do not run the

pump with the control valve closed for any length of time.

• Safety measures should be taken by the end user to ensure (for example by means of a relief valve) that the permissible pump casing pressure is not exceeded during operation

• Repeat the alignment of the coupling at operating temperature. Re-align the pump or the motor, if necessary.

6.4 Electrical connection The motor must be connected at set out in the circuit diagram in the terminal box. 6.5 Checks before switching-on Before switching on the pump unit, the following points should be checked: 1. is all pipework connected and are the unions

tight? 2. is the pump including the pipework filled

properly? 3. is the shut-off valve in the discharge line

closed? 4. is the shut-off valve in the suction line

completely opened? 5. is the motor ready for operation? 6. is the direction of rotation of the motor

correct? (check by running the motor for a short time)

7. is the coupling aligned exactly? 8. has the shaft seal been installed? 9. are the supply lines, if any, to the shaft seal

open? 10. in the case of oil lubrication - has the bearing

housing been correctly filled with oil? 11. is the gland finger slightly tight?.


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6.6 Start-up operation For starting proceed as follows: 1. open fully the valve on the suction side 2. close the valve on the discharge side 3. switch on the motor 4. check the pressure gauges at the pressure

measuring points If the pumping pressure does not increase consistently with increasing speed, switch off the motor again and vent the pump one more. 5. After reaching operating speed, regulate the

operating point of the pump by adjusting the valve in the discharge line (see technical data for permissible range of operation).

6. For “running in” the packing, the gland should be tightened only slightly (even in the case of considerable leakage initially). After approx. 30 minutes tighten the gland to such an extent that it leaks only slightly. Check it several times, until leakage from the packing is about 20 to 40 drops a minute. In extreme operating conditions and high temperatures this rate may be higher.

Pumping against a closed valve in the discharge line is permitted only if a minimum output via a bypass line is guaranteed.

6.7 Switching frequency Size Permissible number of

starts equally spaced per hour

32-125, 32-160, 32-200, 32-250, 40-125, 40-160, 40-200, 40-250, 50-125, 50-160, 50-200, 65-125, 65-160, 65-200, 65-250, 80-160, 80-200, 80-250,100-160, 100-200, 100-250, 100-315, 125-200, 150-200, 150-250

15

40-315, 50-250, 50-315, 65-315, 80-315, 80-400, 100-400, 125-250, 125-315, 125-400, 150-315, 150-400, 150-500, 200-250, 200-315, 200-400, 200-500, 250-300, 250-315, 250-400, 250-500, 300-400, 300-500

8

6.8 Special instructions During operation the following points must be observed: - control the speed and the delivery head - ensure that the pump runs without vibration - control the liquid level in the suction line and/or

inflow tank - control the bearing temperature (max.

temperature 100 °C) - control the pressure in the supply lines according

to the following limits: External flushing:

• Impeller size 125 Buffer pressure = pW + 0,5 bar

• Rest of impeller sizes: Buffer pressure = pW + H + 2,5 bar

• Flow = 0,1 – 0,2 m3/h pW = suction pressure, in bar

H = differential pressure of pump, in bar

Quench Maximum pressure = 4 bar Heating Maximum pressure = 4 bar, with water steam to 140 ˚C

Fasten gland nuts


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- shaft seal Executions with stuffing box: For correct operation of the shaft seal a slight leakage (20 - 40 drops per minute) is essential. If the leakage is reduced too much by retightening the packing, it will be destroyed. If the pump is equipped with code 052 or code 051, the supply lines to the stuffing box have to be open before the pump is started. Executions with mechanical seal: During running-in slight leakage may occur. If the pump is equipped with an external flush, quench or heating, the flush, quench or heating supply has to be switched on before the pump is started. The mechanical seal must be allowed to cool before the next re-start.

ATTENTION For executions with stuffing box: If the leakage increases considerably and cannot be adjusted by retightening the gland, the packing is worn and must be replaced by a new one. For executions with mechanical seal: If the initial leakage does not disappear within 5 minutes of operation, stop the pump, dismantle the seal and check for damage of the seal faces and auxiliary sealing. 6.9 Shutting-down Before shutting down close the valve on the discharge side. After shutting down, all valves may be closed. The valves of the auxiliary pipework connections, (quench, heating, external flush, code 052, code 051), have to be closed in the last place. If there is a risk of very low ambient temperatures, remove the pump and then drain it using the threaded plug 90.30.

When handling explosive, toxic, hot, crystalline or corrosive media, ensure that people and the environment are not endangered. Even if the pump has been drained using the threaded plug 90.30, residues can remain in the pump. For transport, the pump must be free from any dangerous material. In case of extended periods out of service, protect the pump against corrosion.


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Maintenance, dismantling, assembly Page 1 of 10 Chapter 7





7. Maintenance, dismantling, assembly

7.1 Requirements The pump or the pump set must have been shut down in the manner described in Chapter 6. 7.2 Use of trained staff Only appropriately trained and skilled staff should undertake the work described in this chapter. Only authorised personnel must undertake electrical work associated with maintenance of the pump/pump set. 7.3 Safety measures

• For explosive, toxic, hot, crystalline as well as

different pumping media ensure that people and the environment are not endangered.

• Flush the pump with clean liquid before dismantling.

• The working place for disassembly or assembly must be clean.

• Before reinstallation, the pump must be free of any dangerous material.

7.4 Maintenance and inspection The pump requires only limited maintenance. 7.4.1 Bearing with grease lubrication The pumps with bearing brackets 25, 35 and 45 use an antifriction bearing, lubricated for service life, on the drive side and on the pump side. The pumps with bearing brackets 55 and 65 must be greased through grease nipples 63.60.

Grease lubrication:

The bearings receive their first engreasing at the

supplier plant.

Grease amount per ball bearing:

bearing housing 55: (shaft end diameter at the

driving side 50 mm) 30 gramme

bearing housing 65: (shaft end diameter at the

driving side 60 mm) 40 gramme

lubrication low activity middle and high intervals activity

for grease n ≤ 1500 1/min 1500 < n ≤ 3000 1/min

lubrication every 5000 hours every 2500 hours

at the latest after 12 months

After about 10000 hours of activity or the latest after two years, the bearings have to be disassembled, washed and refilled with grease. Under extremely unfavourable circumstances (wet or dusty environment or high temperatures of the environment) the lubrication intervals have to be chosen considerably shorter. For renewing or adding lubrication grease, only lithium soap bearing grease have to be utilised (e.g. Mobilux 2, Shell Aero Grease 16, Esso Unirex N3).

grease nipple


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7.4.2 Bearing with oil lubrication The pump is supplied empty (no oil). Before the initial start up, pour oil into the oil inlet hole until the oil level reaches the mark on the dipstick.

Oil drainage

Oil filling

Constant level oiler As an additional accessory, it is possible to connect a constant level oiler. In this case, the bearing support must be filled with oil through the oil inlet hole, until the oil is visible in the screw-in elbow, the oil reservoir having been removed. Subsequently the oil reservoir should be filled with oil and put into its correct position. The bearing housing will be supplied with oil from the constant level oiler with the correct amount as long as there is oil in the reservoir. See sketch of oiling system below 1. Oil reservoir 2. Screw-in elbow 3. Fill in oil here 4. Never fill with oil here, always use the oil inlet

hole.

Oil change intervals If the bearings are new, change the oil after about 200 hours and subsequently annually. These intervals only apply if the bearing temperature does not exceed 50 ºC. If the bearing temperature during operation is above 50 ºC but below 80 ºC and/or if there is danger of contamination, the oil should be renewed about every six months. Oil properties:

t

Oil quantities: Bearing Bracket Oil ( litre )

25 0.22

35 0.38 45 0.57 55 1.50 65 2.00

The lubricating oil must be extremely pure, resistant to ageing, must have good viscosity-temperature behaviour, good water separating properties and corrosion protection.

ATTENTION

Type of lubrication DIN 51517

Kinematic viscocity at 50ºC in mm2/s

Neutralisation figure Ash ( as Ash Oxide ) Water content

Suitable motor oil

Operating temp. of bearing up to 80ºC

n≤1500 rpm

n>1500 rpm

Ambient temp. < 0ºC

CL22 CL46 CL68

61.2 to 74.8

41.8 to 50.8

19.8 to 24.2

Maximum 0.15 mg KOH/g Maximum 0.02% weight Maximum 0.1% weight

SAE 20 and 20W SAE 10W


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7.4.3 Stuffing box If leakage makes it necessary, the packing rings should be retightened. After extended periods and frequent retightening, the packing rings gradually lose their shape and elasticity. We therefore recommend replacing the packing material at regular intervals. As a typical indication, after an operating time of approx. 2500 hours or when the gland has been retightened by approximately half the width of a packing ring. Repacking When repacking, the stuffing box rings used up, as well as, the lantern ring are to be removed carefully from the shaft seal chamber. The shaft and shaft protection sleeve must not be damaged. Otherwise perfect sealing cannot be guaranteed and the shaft sleeve would then need replacing. If the pump is installed, cut soft packing rings diagonally, bend them in a spiral shape, position them on the pump shaft and bend them carefully into a ring form. Push the packing rings as well as the lantern ring by means of the gland into the shaft seal chamber. The cut joints should be staggered by 180°. Tighten the nuts at the gland steadily until resistance is felt when rotating the pump shaft by hand. Remove the gland again and fasten the nuts slightly. If the pump is removed in order to carry out repacking, it is useful to push the packing rings in the delivered condition, that means closed over the shaft sleeve.

Lantern ring

Packing rings

7.4.4 Mechanical seal The mechanical seal should have little or no visible leakage. Where there is considerable leakage, check the mechanical seal. To do this, it is necessary to dismantle the rotating part(s).

50.40

16.1043.30

21.10

7.4.5 Drive motor The drive motor must be maintained according to the instructions of the manufacturer. 7.5 Dismantling 7.5.1 Preparation for the dismantling Proceed as follows: • disconnect power to the motor • drain the plant, at least within the pump area,

i.e. between the valves on the suction- and discharge side

• if necessary, disconnect any measuring probes or control devices and remove them

• drain liquid from the pump by means of the drain plug

• dismantle shaft seal supply lines, if any. If oil lubricated bearings are used, drain the oil from the bearing housing. • the pump casing must not be detached from

the pipe union • remove motor mounting bolts and move the

motor so that there is sufficient space to remove the back pull out unit. When using a spacer coupling repositioning of the motor is not necessary.


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• dismantle guard coupling, pump feet and coupling.

7.5.2 Replacement parts The item numbers necessary for ordering spare parts are provided in the component parts list in the Annex. 7.5.3 Dismantling the pump • For executions with bearing housings 25,35

and 45.

90.1040.0010.20

90.30 1. Mark the position of the parts in relation to

each other by a coloured pencil or a scribing tool.

2. Remove the hexagonal screws 90.10. 3. Remove the back pull out unit from the volute

casing 10.20. 90.13 68.10

90.1368.10

23.0092.20 94.01

4. Remove flat gasket 40.00. 5. Remove hexagonal screws 90.13 and remove

protective screen 68.10. 6. Loosen impeller nut 92.20. 7. Remove impeller 23.00 and key 94.01.

Design with stuffing box 1. Remove the Allen head screws 91.40 and

detach the casing cover 16.10. 1. Detach hexagonal nuts 92.01 and studs

90.21. 2. Loosen hexagonal screws 90.23 and detach

packing housing 45.10 and gland 45.20 with the pressure ring 45.70.

3. Detach packing ring 46.10 and lantern ring 45.80.

4. Detach the shaft sleeve 52.40.

91.4016.10 52.4040.05 45.10

92.01

90.23 45.70

45.20 90.21 55.40 92.0146.10 45.80 Design with a mechanical seal 1. Detach the distance ring 50.40. 2. Remove the rotating part of the mechanical

seal 43.30. 3. Remove the Allen head screws 91.40 and

detach the casing cover 16.10.

43.3050.40 16.10 91.40


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Design with quench (AX3, AXS, AXK) Detach the cover 16.50, O-ring 41.23 and lip seals 42.11.

16 .5016.10 41.23 42.11

Design with heating (AY3, AYS, AYK) Detach the cover 16.50, O-rings 41.22 and 41.23.

16.10 41.22 41.23 16. 50

4. Remove the static part of the mechanical seal

43.30 and pin 56.10.

56.1043.30 16.10

Bearing design B, C or 2 : 1. Release hexagonal screws 90.11, remove

V-seal 42.20 in case of grease lubrication, dismantle bearing cover 36.00 and flat gasket 40.02. Remove the lip seal 42.10 if pump is oil lubricated.

2. Release the thrower 50.70 3. Undo hexagonal screws 90.12, remove

washer 93.01 and dismantle the pump foot 18.30.

4. For oil lubricated pumps, remove the oil dip stick 91.60 and remove the constant level oiler (CLO) 63.80 if any.

42.10 91.60 42.1040.02 42.2090.11

90.1293.0118.30

33.0042.20 36.0050.70 94.00

5. Pull out complete shaft 21.00 with both ball

bearings 32.10 and support washers for ball bearing 50.50 if any.

6. Remove ball bearings 32.10 and support washers for ball bearing 50.50.

21.00 50.50 32.10 50.5032.10

• For executions with bearing housings 55 and

65: 10.20 90.20 40.00 92.00

90.8092.06

90.30 50.20 56.00


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1. Mark the position of all parts with a colour pen or scribing tool in order to be able to reassemble the pump correctly.

2. Unscrew hexagonal nuts 92.00. 3. Withdraw pull out assembly from the volute

casing 10.20. Withdraw the flat gasket 40.00. The wear ring 50.20, if it is necessary can be removed.

90.22 92.0216.10

92.2093.00 23.00 94.0140.03

4. Loosen impeller nut 92.20 and helicoil 93.00. 5. Remove impeller 23.00, key 94.01 and flat

gasket 40.03. Unscrew hexagonal nuts 92.02 and detach the casing cover 16.10.

Design with a stuffing box: 1. Remove hexagonal nuts 92.01 and studs

90.21. 2. Detach the gland 45.20, the packing ring

46.10 and the lantern ring 45.80. 3. Detach shaft sleeve 52.40 and flat gasket

40.01. 4. Detach the pin 56.00 and then, the wear ring

50.21

92.01 55.40 90.21

45.80 46.1016.10 40.01 52.40 45.20

56.00 50.21

90.22

Design with a mechanical seal: 1. Loosen hexagonal screws 90.24 and withdraw

the mechanical seal cover 47.10 with the flat gasket 40.06, static part of the mechanical seal 43.30 with pin 56.10.

2. Remove the shaft sleeve 52.30 with the distance ring 50.40, the rotating part of the mechanical seal 43.30 and the flat gasket 40.01.

3. Loosen grub screw 56.00. 4. Detach the pin 56.00 and then, the wear ring

50.21.

50.21 56.00

90.22

56.10

40.01 50.40 52.30 16.10 40.06 47.10

90.24

43.30

Bearing design S or T : 1. Release the thrower 50.70 2. Release hexagonal screws 90.11 and 90.14,

dismantle bearing covers 36.00, 36.01 and flat gaskets 40.02. Remove the lip seals 42.10.

3. Release hexagonal screws 90.12, remove washer 93.01 and dismantle the pump foot 18.30.

4. For oil lubricated pumps, remove the plug 67.20 and the constant level oiler (CLO) 63.80 if any.

90.12 93.01 18.30

93.21 40.02 63.60 36.00 94.00 50.70 33.00 90.1142.10 90.14 36.01 63.60 42.10 40.02


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5. Pull out complete shaft with both ball bearings 32.10 and 32.11 and circlip 93.21.

7.6 Post dismantling activities 7.6.1 Hints for cleaning. • Clean all parts. • Clean the clearances and sealing surfaces

with an appropriate liquid. 7.6.2 Points to be checked The following pump components, if installed, must be checked: • Mechanical seal : If the running faces are

damaged or worn, replace the mechanical seal.

• Shaft and shaft sleeve : Check the shaft within the stuffing box. If the shaft has worn badly and is grooved, a new shaft or shaft sleeve should be used.

• Clearances : The difference in diameter between impeller clearance area and casing or cover clearance area should be 0.3 mm to 0.5 mm. In the case of excessive wear in the clearance area, wear rings must be installed.

• Radial seal ring : If the radial seal ring is damaged, it must be replaced.

7.7 Assembly 7.7.1 Tightening torque When tightening the bolts the following torques must be used: 7.7.2 Pump assembly Proceed as follows: Bearing design B, C or 2 : • For executions with bearing housings 25,35

and 45: 1. Prior to installing bearings, the support

washer for ball bearing 50.50 must be replaced, (only bearing housing 25). Install ball bearings (use new ball bearings, if necessary). Before installation, the ball bearings must be heated to 80ºC in an oil bath. (Only bearing design C or 2).

2. For a pump with oil lubrication, using a tool, press lip seal 42.10 in the bearing housing 33.00. When lip seals are used, the lip should point towards the drive end.

21.00 50.50 32.10 50.50 32.10

3. Insert the shaft assembly into the bearing housing from the drive end towards non-drive end.

Thread

Torque

M8 M10 M12 M16 M20 M24 M30 M36

12

Nm

25

Nm

40

Nm

90

Nm

175

Nm

300

Nm

500

Nm

700

Nm

32.11 32.1093.2121.00


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4. Attach the bearing cover 36.00, with its radial seal inserted, if it is oil lubricated, and the flat gasket 40.02;( the lip of the radial seal ring should point towards the non drive end). Then fasten hexagonal screws 90.11. In case of grease lubrication, mount the V- seals 42.20 in the shaft and lean one against the bearing housing 33.00. Insert the key 94.00.

5. Insert the oil dip stick 91.60 and the CLO 63.80 if any.

42.10 91.60 42.1040.02 42.2090.11

90.1293.0118.30

33.0042.20 36.0050.70 94.00

6. Fasten pump foot 18.30 and insert the thrower 50.70.

• For executions with stuffing box: 7. Position the shaft sleeve 52.40 on the shaft. 8. Insert the packing housing 45.10 with the

gasket 40.05 in the casing cover 16.10. 9. Install one of the packing rings 46.10 in the

packing housing, the lantern ring 45.80 and then, the remaining packing rings.

10. Fasten hexagonal screws 90.23 , fix the studs 90.21 and hexagonal nuts 92.01.

45.80 46.10 92.01 55.40 90.21 45.20

45.70 90.23

92.01

45.10 40.05 52.40 16.10

11. Finally, install the pressure ring 45.70 and the gland 45.20. Fix the washer 55.40 and the following hexagonal nuts 92.01.

12. Adjust the stuffing box as described in Chapter 7.4.3.

• For executions with mechanical seal: 7. Insert the static part of the mechanical seal

43.30, with the pin 56.10 if any, in the casing cover 16.10.

56.1043.30 16.10

Design with quench (AX3, AXS, AXK) Insert the lip seals 42.11 and the O-ring 41.23 in the cover 16.50.

16 .5016.10 41.23 42.11

Attach the cover 16.50 and casing cover 16.10.

16.10 16 . 50


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Design with heating (AY3, AYS, AYK) Insert the O-rings 41.22 and 41.23 in the cover 16.50.

16.10 41.22 41.23 16. 50

Attach the cover 16.50 and casing cover 16.10.

16.5016.10

8. Attach the bearing housing 33.00 and the

casing cover 16.10. 9. Insert the rotating part of the mechanical seal

43.30 and the distance ring 50.40. 10. Insert the key 94.01, impeller 23.00 and

tighten the impeller nut 92.20. Attach the protective screens 68.10 with the hexagonal screws 90.13.

33.0094.01 16.10 91.4092.20 23.00

68.10 90.13

68.1090.13 50.40 43.30

11. Insert the gasket 40.00 between the pull out

unit and volute casing. Tighten hexagonal screws 90.10.

90.1040.0010.20

90.30 Bearing design S or T : • For executions with bearing housings 55 and

65: Carry out the following steps: 1. Fit the shaft unit. 2. If the shaft is to be fitted with new bearings,

they should be heated in an oil bath to a temperature of 80º C before assembling. First, install the ball bearing 32.11, then the circlip 93.21 and finally ball bearing 32.10. Make sure that the bearing is pressed home against the shoulders of the shaft.

3. If the lip seals have been removed, they must be exchanged. The lip seals should be fitted into the bearing cover with a bush, pressing on the external ring of the oil seals. The lips should point towards the bearing after installation. Pay attention to the bearing covers to avoid fitting them incorrectly.

32.11 32.10 93.21 21.00

4. Install the bearing cover of the pump side with

the flat gasket 40.02 and the grease nipple 63.60 if any.


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5. When fitting the rotating unit in the bearing housing 33.00, the circlip 93.21 must be inserted in the groove in the bearing housing.

6. Insert the bearing cover 36.01 with the flat gasket 40.02 and the grease nipple 63.60 if any.

7. Mount the plug 67.20, the oil level sight glass 64.20 and the constant level oiler ( CLO ) 63.80, where oil lubrication is used.

8. Fasten pump foot 18.30 and insert the thrower 50.70.

90.12 93.01 18.30

93.21 40.02 63.6036.00 94.00 50.70 33.00 90.11 42.10 90.14 36.01 63.60 42.10 40.02

• For executions with stuffing box: 9. Mount the shaft sleeve 52.40 on to the shaft

unit. 10. In the casing cover, insert one of the packing

rings 46.10, the lantern ring 45.80, the remaining packing rings and finally the gland 45.20.

11. Fix the studs 90.21, the washers 55.40 and the nuts 92.01. Adjust the stuffing box as described in Chapter 7.4.3.

12. Mount the wear rings 50.21 with grub screws 56.00.

92.0155.40 90.21

45.8046.1016.10 40.01 52.40 45.20

56.00 50.21

90.22

• For executions with mechanical seal: 9. Install the mechanical seal cover 47.10 with

the mechanical seal stationary part 43.30 and its pin 56.10 if any, then place the flat gasket 40.06 and hexagonal screws 90.24.

10. Insert the shaft sleeve 52.30 with the rotating part of the mechanical seal 43.30 and the distance ring 50.40.

11. In the casing cover 16.10, insert the wear ring 50.21 with grub screws 56.00 and the studs 90.22.

50.21 56.00

90.22

56.10

40.01 50.40 52.30 16.10 40.06 47.10

90.24

43.30

12. Join the casing cover 16.10, the bearing

housing 33.00 and fasten hexagonal nuts 92.02.

90.22 92.0216.10

92.2093.00 23.00 94.0140.03

Finally: 13. Insert the flat gasket 40.01, keys 94.01,

impeller 23.00 and flat gasket 40.03. 14. Tighten the impeller nut 92.20 with the helicoil

93.00. 15. Insert the wear ring 50.20 with grub screws

56.00 and then, insert studs 90.20. 16. Insert flat gasket 40.00 between the unit and

the volute casing 10.20. Tighten hexagonal nuts 92.00.


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Troubleshooting Page 1 of 1 Chapter 8




(Sterling Fluid Systems BV 2001)

8. Help in case of trouble 8.1 Use of trained staff Trouble shooting must be undertaken only by appropriately trained personnel. 8.2 Symptoms, causes and remedies

Symptom Cause Remedy Output too low - Back pressure too high. Check the plant for contamination.

Regulate anew the operating point. - Pump or pipework, resp., not completely

filled. Vent and fill the pump as well as the suction or inflow line.

- Suction lift too high or positive suction head too low.

Check the liquid levels, open the shut-off valves on the suction side. Clean the filters and dirt traps installed on the suction side.

- Sealing gap too large because of wear. Replace worn parts. - Wrong direction of rotation. Change the motor connection. - Casing or suction line leaks. Replace the casing seal.

Check the flange connections. Pump does not prime or only intermittently

- Pump casing, shaft seal, foot valve or suction line leaks.

Replace the casing seal. Check the shaft seal. Check the flange connections..



- Loose or jammed parts in the pump.

Open and clean the pump.

Pump leaks - Casing bolts not correctly tightened.

Check the tightening torque of the casing bolts.

- Mechanical seal leaks.

Check the seal surfaces and elastomere of the mechanical seal. In case of damages exchange mechanical seal.

- Stuffing box leaks. Check the condition of the stuffing box. If possible, retighten the stuffing box, if not, replace it.

- Seals defective. Replace the seals. Temperature of the pump increases

- Pump or pipework not completely filled. Vent and fill the pump as well as the suction line or inflow line.



- Stuffing box overtightened. Loosen the stuffing box. - Pump is run against closed valve. Open the shut-off valve on discharge side. Pump runs noisily - Pump or pipework not completely filled. Vent and fill the pump as well as the

suction line or inflow line. - Suction lift too high or positive suction

head too low. Check the liquid levels, open the shut-off valves on the suction side. Clean the filters and dirt traps installed on the suction side.

- Pump is not properly levelled or is distorted.

Check the pump installation

- Foreign material in the pump. Dismantle and clean the pump. Motor protection switch switches off.

- Pump is not properly levelled or is distorted.

Check the pump installation.

- Operating conditions outside of performance range of pump.

Refer to pump operating conditions stated in technical data.

- Loose or jammed parts in the pump. Open and clean the pump.


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Hervorheben

Technical data Page 1 of 3 Chapter 9





9. Technical Data For technical information about the pump or pump set, which is not described in this chapter, see the specific data sheet. Note that data relating to a specific order may conflict with information provided here. In any such case, the order specific information will override data provided in the general technical documentation. Pressure component operating limits: Material Temperature Pressure Sizes

4B -40ºC to 120ºC 16 bar All

120ºC to 170ºC 14 bar All

0B/0C/0E

-20ºC to 120ºC 16 bar 10 bar 14 bar

32125 to 80315 80400 to 300500 150500

120ºC to 170ºC 14 bar 9 bar 8 bar

32125 to 80315 80400 to 300500 150500

Shaft sealing operating limits: Shaft sealing execution Temperature range 041, 052 BJ3, BJS, BJJ AF3, AX3, AY3, A93 AFS,AXS,AYS,A9S,AFK,AXK,AYK,A9K C23, C2S, C2J

-40°C to + 110°C -20°C to + 120°C -30°C to +150°C -20°C to + 180°C -40ºC to + 150ºC

Flange locations: Axial suction flange, discharge flange radially upwards. Flanges: Material design 4B: Complies with DIN 2543 PN16. Material design 0B, 0C, 0E : DIN 2533 PN16 / 2532 PN101)

Flanges drilled according to ANSI 150 can be supplied. 1) 150-200,150-250 and 200-250

Direction of rotation: Clockwise seen from the drive end of the pump. Materials of construction, and of shaft seals: See Chapter 2.4. Vibrations: ZLND range pumps comply with VDI 2056 and ISO 5199 Class K for pumps with a driving power of up to 15 kW and Class M with a driving power of more than 15 kW Noise levels: The noise levels of the pump comply with the Directive 001/30 - 1992 of the EUROPUMP Commission. The following table provides approximate values:

P (kW)

LWA (dB)

pump without motor

Note that additional noise can be generated by: • the driver. • a possible misalignment of the coupling. • pipework (note: the larger the pipe diameter,

the lower the pipe noise).

• All indicated operating limits are not valid

for all liquids which can be pumped. See technical data or delivery note.

ATTENTION


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Technical data Page 2 of 3 Chapter 9





Permissible branch forces and moments:

Values according to ISO/DIN 5199 – Class II (1997) – Annex B, Family Nº 2 for mounting on sheet metal baseplates and frames without grouting for pumping temperatures up to 110 ºC and up to 120 ºC for grouted baseplates / frames. • Material execution 0B / 0C / 0E:

DN Fy Fz Fx ∑F My Mz Mx ∑M flanges (N) (N) (N) (N) (Nm) (Nm) (Nm) (Nm)

32 400 500 440 780 360 420 520 760 40 400 500 440 780 360 420 520 760 50 540 660 600 1040 400 460 560 820 65 820 1000 900 1580 460 520 640 940 80 820 1000 900 1580 460 520 640 940

100 1080 1340 1200 2100 500 580 700 1040 125 1620 2000 1800 3140 700 820 1000 1460 150 1620 2000 1800 3140 700 820 1000 1460 200 2160 2680 2400 4180 920 1060 1300 1920 250 2700 3340 2980 5220 1260 1460 1780 2620

Top

bran

ch z

-Axi

s

300 3220 4000 3580 6260 1720 1980 2420 3560 50 600 540 660 1040 400 460 560 820 65 900 820 1000 1580 460 520 640 940 80 900 820 1000 1580 460 520 640 940

100 1200 1080 1340 2100 500 580 700 1040 125 1800 1620 2000 3140 700 820 1000 1460 150 1800 1620 2000 3140 700 820 1000 1460 200 2400 2160 2680 4180 920 1060 1300 1920 250 2980 2700 3340 5220 1260 1460 1780 2620 300 3580 3220 4000 6260 1720 1980 2420 3560 En

d br

anch

x-A

xis

350 4180 3760 4660 7300 2200 2540 3100 4560

• Material execution 4B: Multiply by ƒ = 1,536; which is the relationship of E – modules between 1.4408 and GG-25.


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Techical Data Page 3 of 3 Chapter 9





Maximum permissible speeds at 50 Hz:

Size

Max. speed rpm

Size

Max. speed rpm

Size

Max. speed rpm

Size

Max speed rpm

32125 32160 32200 40125 40160 40200 50125 50160 50200 65125 65160 652001) 801601) 80200 100160 100200

3600

32250 40250 50250 65250 80250 1002502) 1252002)

3000

403154)503154)

653154) 803154) 80400 100315 100400 125250 125315 125400 150200 1502503) 150315 150400 200250

1800

150500 200315 200400 200500 250300 250315 250400 250500 300400 300500

1500

For material specification 4B:the max. speed changes to : 1) 3000 rpm 2) 1800 rpm 3)1500 rpm 4) In material specification 0E and 4B max. speed 3000 rpm

Operating range: (Continuous operation)

Sizes

0,3 Qopt < Q < 1,1 Qopt

32125 to 80400

100315 to100400

125315 to 125400

150250 to 150500

0,5 Qopt < Q < 1,1 Qopt

100160 to 100250

125200 to 125250

150200

200500 to 300500

0,7 Qopt < Q < 1,2 Qopt 200250 to 200400

This operating range is applicable if waterlike liquids are pumped. If liquids having distinctly different physical properties are handled, it may be necessary to narrow the permissible operating range. See the specific performance curve for more details.


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Annex Page 1 of 14 Chapter 10


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© (Sterling Fluid Systems BV) 2001

10. Annex 10.1 Connections Connections for bearing brackets 25, 35 and 45.

k8uk5uk4uk3uusufous

eou uio uAL eu

eou

uk1

u k5 uk6

ueouk1

k6ufou

fou

iou

iou

um1

um2

um1

um1

k4

uk3

u

uk8

k2u

k7u

k7u

k2u

um1 : Pressure gauge. Only available on request uk1 : Quench Inlet um2 : Pressure gauge. Only available on request uk2 : Heating Inlet ue : Drainage uk3 : 051 Inlet (Stuffing box) ueo : Oil drainage uk4 : 052 External sealing (Stuffing box) uio : Constant level oiler (CLO) uk5 : External Flushing ufo : Oil filling uk6 : Quench Outlet uAL : Drainage for leakage. Threaded hole only available on request uk7 : Heating Outlet us : Sensor uk8 : 051 Outlet (Stuffing box)

Size um1 um2 ue ueo uio ufo uAL us uk1 uk2 uk3 uk4 uk5 uk6 uk7 uk8 321251) 32160 32200 32250

401251) 40160 40200 G 1 / 4 40250 40315

501251) 50160 50200 G 1 / 8 50250 50315

651251) 65160 65200 65250 65315 80160 G 1 / 4 80200 80250 80315 G 1 / 4 ∅ 15.65 ∅ 13 M 8 80400 G1 / 4 100160 100200 G 3 / 8 100250 100315

G 1 / 8

100400 G1 / 4 125200 125250

G 1 / 8

125315 125400 G1 / 4

150200 150250

G 1 / 8

150315 150400 200250

G1 / 4

Drawings are indicative only.

1)Only for Impellers ∅ 125


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Connections for bearing brackets 55 and 65

k9uView X

X

mouuio

fou

ALu eu m2ueou

m1u m3u m1ufou

mouioueouuAL

k8uuk4

uk3

um1 : Self sealing connection um3 : Pressure gauge connection um2 : Pressure/vacuum gauge. Only available on request uk3 : 051 Inlet (Stuffing box) ue : Drainage uk4 : 052 External sealing (Stuffing box) ueo : Oil drainage uk8 : 051 Outlet (Stuffing box) uio : Constant level oiler umo : Oil level control ufo : Oil filling uk9 : 041 inlet (Stuffing box) uAL : Drainage for leakage

Size um1 um2 ue ueo uio ufo uAL um3 uk3 uk4 uk8 umo uk9 150500 200315 200400 200500 250300 250315 G1/4 G1/2 G1/2 G1/4 G1/4 ∅ 20 G1/2 G1/2 G1/4 G1/4 G1/4 G3/4 G1/4 250400 250500 300400 300500


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10.2 Table of Dimensions

w

x

d1k6

m2

m1

a f

l

h2

c

110bn

2n

1

tu

s2 s1

d2

d2

DN1

Døk

Døk

DN2

h2h2h

h

2

1

All dimensions in mm

Size BB Pump dimensions Foot dimensions End shaft DN2 DN1 a f h1 h2 b c m1 m2 n1 n2 s1* s2* w x d1 l t u

32125 25 32 50 80 360 112 140 50 15 100 70 190 140 M12 M12 260 100 24 50 27 8 32160 25 32 50 80 360 132 160 50 15 100 70 240 190 M12 M12 260 100 24 50 27 8 32200 25 32 50 80 360 160 180 50 15 100 70 240 190 M12 M12 260 100 24 50 27 8

322501) 25 32 50 100 360 180 225 65 15 125 95 320 250 M12 M12 260 100 24 50 27 8 40125 25 40 65 80 360 112 140 50 15 100 70 210 160 M12 M12 260 100 24 50 27 8 40160 25 40 65 80 360 132 160 50 15 100 70 240 190 M12 M12 260 100 24 50 27 8 40200 25 40 65 100 360 160 180 50 15 100 70 265 212 M12 M12 260 100 24 50 27 8 40250 25 40 65 100 360 180 225 65 15 125 95 320 250 M12 M12 260 100 24 50 27 8

403151) 35 40 65 125 470 225 250 65 18 125 95 345 280 M12 M12 340 100 32 80 35 10 50125 25 50 65 100 360 132 160 50 15 100 70 240 190 M12 M12 260 100 24 50 27 8 50160 25 50 65 100 360 160 180 50 15 100 70 265 212 M12 M12 260 100 24 50 27 8 50200 25 50 65 100 360 160 200 50 15 100 70 265 212 M12 M12 260 100 24 50 27 8 50250 25 50 65 100 360 180 225 65 15 125 95 320 250 M12 M12 260 100 24 50 27 8

503151) 35 50 65 125 470 225 280 65 17 125 95 345 280 M12 M12 340 100 32 80 35 10 65125 25 65 80 100 360 160 180 65 15 125 95 280 212 M12 M12 260 100 24 50 27 8 65160 25 65 80 100 360 160 200 65 15 125 95 280 212 M12 M12 260 100 24 50 27 8 65200 25 65 80 100 360 180 225 65 15 125 95 320 250 M12 M12 260 140 24 50 27 8 65250 35 65 80 100 470 200 250 80 15 160 120 360 280 M16 M12 340 140 32 80 35 10 65315 35 65 80 125 470 225 280 80 18 160 120 400 315 M16 M12 340 140 32 80 35 10 80160 25 80 100 125 360 180 225 65 15 125 95 320 250 M12 M12 260 140 24 50 27 8 80200 35 80 100 125 470 180 250 65 15 125 95 345 280 M12 M12 340 140 32 80 35 10 80250 35 80 100 125 470 200 280 80 18 160 120 400 315 M16 M12 340 140 32 80 35 10 80315 35 80 100 125 470 250 315 80 18 160 120 400 315 M16 M12 340 140 32 80 35 10

804001) 45 80 125 125 530 280 355 80 18 160 120 435 355 M16 M12 370 140 42 110 45 12 1001601) 35 100 125 125 470 200 280 80 18 160 120 360 280 M16 M12 340 140 32 80 35 10 100200 35 100 125 125 470 200 280 80 18 160 120 360 280 M16 M12 340 140 32 80 35 10 100250 35 100 125 140 470 225 280 80 18 160 120 400 315 M16 M12 340 140 32 80 35 10 100315 35 100 125 140 470 250 315 80 18 160 120 400 315 M16 M12 340 140 32 80 35 10 100400 45 100 125 140 530 280 355 100 18 200 150 500 400 M20 M12 370 140 42 110 45 12

1252001) 35 125 150 140 470 250 315 80 18 160 120 400 315 M16 M12 340 140 32 80 35 10 125250 35 125 150 140 470 250 355 80 18 160 120 400 315 M16 M12 340 140 32 80 35 10 125315 45 125 150 140 530 280 355 100 18 200 150 500 400 M20 M12 370 140 42 110 45 12 125400 45 125 150 140 530 315 400 100 18 200 150 500 400 M20 M12 370 140 42 110 45 12

1502001) 35 150 200 160 470 280 400 100 20 200 150 550 450 M20 M12 340 140 32 80 35 10 1502501) 35 150 200 160 470 280 400 100 20 200 150 500 400 M20 M12 340 140 32 80 35 10 150315 45 150 200 160 530 280 400 100 18 200 150 550 450 M20 M12 370 140 42 110 45 12 150400 45 150 200 160 530 315 450 100 18 200 150 550 450 M20 M12 370 140 42 110 45 12

2002501) 45 200 200 160 590 280 400 100 22 200 150 500 400 M20 M12 430 180 42 110 45 12

1)Transnorm pump sizes, not included in DIN 24255 / EN 733. Flanges drilled according to ANSI 150 on request. *Holes for bolts of the dimensions indicated.


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Table of Dimensions

h 2

h 1

s 1

n 1

c

b

n 2

s 2140

t

u

xl

d 1k6

fa

m1

m2w

d 2

d 2

DN1

Døk

DDN2 øk

All dimensions in mm

Size BB Pump dimensions Foot dimensions End shaft DN2 DN1 a f h1 h2 b c m1 m2 n1 n2 s1* s2* w x d1 l t u

1505001) 55 150 200 180 670 400 500 100 22 200 150 640 540 M20 M16 489 180 50 115 53.5 14 2003151) 55 200 250 200 670 355 450 100 22 200 150 550 450 M20 M16 489 180 50 115 53.5 14 2004001) 55 200 250 180 670 355 500 100 22 200 150 550 450 M20 M16 489 180 50 115 53.5 14 2005001) 55 200 250 200 670 425 560 100 22 200 150 660 560 M20 M16 489 180 50 115 53.5 14 2503001) 55 250 300 305 655 425 550 120 28 240 190 700 600 M20 M16 474 180 50 115 53.5 14 2503151) 55 250 300 250 670 375 560 120 28 240 190 620 520 M20 M16 489 180 50 115 53.5 14 2504001) 65 250 300 250 720 400 600 120 29 240 190 700 600 M20 M16 508 180 602) 145 64 18 2505001) 65 250 300 250 720 450 670 120 32 240 190 750 650 M20 M16 503 180 602) 145 64 18 3004001) 65 300 350 300 720 425 670 120 30 250 190 760 660 M24 M16 508 180 602) 145 64 18 3005001) 65 300 350 300 720 480 670 140 32 250 190 840 720 M24 M16 508 180 602) 145 64 18

1)Transnorm pump sizes, not included in DIN 24255 / EN 733. Flanges drilled according to ANSI 150 on request. 2) For these sizes the clearance corresponds to M6. *Holes for bolts of the dimensions indicated.

Flange connections to DIN 2501 PN 16 DIN 2501 PN 10

DN2/DN1 32 40 50 65 80 100 125 150 200 250 300 350 400 100 125 150 200

D 140 150 165 185 200 220 250 285 340 405 460 520 580 220 250 285 340k 100 110 125 145 160 180 210 240 295 355 410 470 525 180 210 240 295

d2 x number 18x4 18x4 18x4 18x4 18x8 18x8 18x8 22x8 22x12 26x12 26x12 26x16 30x16 18x8 18x8 22x8 22x8


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10.3 Parts list When ordering spare parts give the following information: position number, the complete pump designation and the serial number, which can be found on the nameplate fixed to the pump. Pos. Nr. Description 10.20 Volute casing 10.200 Casing plug 10.201 Hexagonal screw 10.202* O-ring 16.10 Casing cover 16.50 Cover 18.30 Pump foot 21.00* Shaft 23.00* Impeller 32.10* Ball bearing 32.11* Ball bearing 33.00 Bearing housing 36.00 Bearing cover 36.01 Bearing cover 40.00* Flat gasket 40.01* Flat gasket 40.02* Flat gasket 40.03* Flat gasket 40.05* Flat gasket 40.06* Flat gasket 41.10* Flat gasket 41.11* Flat gasket 41.22* O-ring 41.23* O-ring 42.10* Lip seal 42.11* Lip seal 42.20* V – seal 43.30* Mechanical seal 45.10 Packing housing 45.20 Gland 45.70* Pressure ring 45.80* Lantern ring 46.10* Packing ring 47.10* Mechanical seal cover 50.20* Wear ring 50.21* Wear ring 50.40* Distance ring 50.50* Support washer for ball bearing 50.70* Thrower 52.30* Shaft sleeve 52.40* Shaft sleeve 55.40 Washer 56.00 Grub screw 56.10 Pin 63.60 Grease nipple 63.80 Constant level oiler

Pos. Nr. Description 64.20 Oil level sight glass 67.20 Plug 68.10 Protection screen 70.30 Pipe 73.10 Compression nut 73.11 Screw connection 90.10 Hexagonal screw 90.11 Hexagonal screw 90.12 Hexagonal screw 90.13 Hexagonal screw 90.14 Hexagonal screw 90.20 Stud 90.21 Stud 90.22 Stud 90.23 Hexagonal screw 90.24 Hexagonal screw 90.25 Stud 90.30 Threaded plug 90.31 Threaded plug 90.32 Threaded plug 90.33 Threaded plug 90.34 Threaded plug 90.41 Grub screw 90.80 Hexagonal screw 91.40 Allen head screw 91.60 Dip stick 92.00 Hexagonal nut 92.01 Hexagonal nut 92.02 Hexagonal nut 92.06 Hexagonal nut 92.20* Impeller nut 93.00* Helicoil 93.01 Washer 93.21* Circlip 94.00* Key 94.01* Key 94.02* Key 99.99 Plastic plug * Recommended spare parts


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ZLND 32125 to 200250 AB MECHANICAL SEALS 0B 2

Mechanical seal code

BJ3/BJS/BJJ

68.1090.1310.20 23.00 50.40 43.3040.00 16.10 32.10 50.50 33.00 36.00 42.20 21.00

92.20 94.01 90.30 90.10 91.40 50.70 90.11 94.0090.1293.0118.30

Mechanical Sealcode A93/A9S/A9K

Mechanical Sealcode AF3/AFS/AFK

Mechanical Sealcode C23/C2S/C2J

Mechanical Sealcode AX3/AXS/AXK

Mechanical Sealcode AY3/AYS/AYK

99.9910.20 23.00 50.40 43.30 40.00 16.10 56.10

16.5041.23 56.1016.1040.0043.3050.4023.0010.20 99.99 41.2216.5042.1141.2399.9910.20 23.00 50.40 43.30 40.00 16.10 56.10

10.20 23.00 50.40 43.30 40.00 16.1056.1016.1040.0043.3050.4023.0010.20


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ZLND 32125 to 200250 AC/A2 MECHANICAL SEALS 0B 2

Mechanical seal code

BJ3/BJS/BJJ

Mechanical Sealcode AY3/AYS/AYK

Mechanical Sealcode AX3/AXS/AXK

Mechanical Sealcode C23/C2S/C2J

Mechanical Sealcode AF3/AFS/AFK

Mechanical Sealcode A93/A9S/A9K

56.1016.1040.0043.3050.4023.0010.20 99.99

41.2299.9910.20 23.00 50.40 43.30 40.00 16.10 56.1041.23 16.5056.1016.1040.0043.3050.4023.0010.20 99.99 41.23 42.11 16.50

16.1040.0043.3050.4023.0010.2010.20 23.00 50.40 43.30 40.00 16.10 56.10

90.3163.81

40.02

33.00

63.80 91.6042.10

18.30 93.01 90.12 94.0090.1150.7091.4090.1090.3094.0192.20

21.0036.0050.5032.1016.1040.0043.3050.4023.0010.2068.1090.13


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ZLND 32125 to 200250 AB STUFFING BOX 0B 2

Stuffing box code

041

90.21

55.40

45.20

45.7092.01

40.05

99.99

45.10

10.20

23.00

52.40 45.80 40.00

16.10 46.10

Stuffing boxcode 052

10.20 23.00 52.40 40.0540.00 16.10 90.23 32.10 50.50 33.00 36.00 42.20 21.00

92.20 94.01 90.30 90.10 91.40 50.70 90.11 94.0090.1293.0118.3045.10 46.10 45.80 92.01 55.40 90.21

45.70 45.2068.1090.13


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ZLND 32125 to 200250 AC/A2 STUFFING BOX 0B 2

Stuffing box code

041

Stuffing boxcode 052

46.1016.10

40.0045.8052.40

23.00

10.20

45.10

99.99

40.05

92.01 45.70

45.20

55.40

90.21

68.1090.13

90.21 94.0090.1190.1293.0118.3090.3163.8133.0050.70

91.4090.1090.30

94.0192.20

21.0036.0040.0291.6063.80

50.5032.10

42.1016.1040.0052.4023.0010.2045.20

45.70

55.4092.0145.8046.1045.10

90.2340.05


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00.00134.0152 A3 1:7

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