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140243

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Part list

Door panel X12 Cross rail1 X2 Vertical rail X2 Long tube X1 Short tube X1

Floor beam X2 Reinforced steel rib X8 weather strip108cm X4 weather strip127cm X2

Cross rail2 X2 Belt250cm X1 Torque spring X1 Spring fitting plate X3

Track connection plate X2 Angled rail X5 Steel wire cable X2 Aluminum rope wheel X2

Standard Lock X1 Handle X1 fitting plate for track X4 Pulley bracket X2

Pulley 2" X10 Bottom bracket X2 Hinge 1# X8 Hinge 2# X2

Hinge 3# X2 Shaft sleeve X1 connecting plate for rib X8 connecting plate for track X2

Self drilling screw M8*16 screw with bolt M6 x 16 screw M8 x 50 screw

M8 iron expansion screw M8 plastic expansion screw set

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2. Tools needed

The tools required for installation must be in good condition and comply with applicable safety

regulations.

(not supplied in the kit)

3 Fitting the segments

3.1. Fit the weather strip to the wall.

Use the M8 plastic expansion screw sets to fit the weather strips(108cm, 4 pieces) to the wall

vertically, and weather strips (127cm, 2 pieces) horizontally across, then put the coveronto the strips. There should be at least 3pcs ofM8 plastic expansion screw sets on each strip.Refer to the images below.

3.2. Install the vertical rail.

The dimensions of the garage door are 2500mm (width), 2120mm(height), so before

installing the garage door, please measure the door opening and roof height to ensure

your garage is suitable for this door. Please make sure the distance between the top

of the door opening and the roof should be at least 36cm. The distance between the

vertical rail (W) and door opening (W1) is according to the width of the door hole.

The formula is W=(2500+75-W1)/2.

For example, if the width of the door opening is 2460mm, the

W=(2500+75-W1)/2=57.5mm, so the distance between the vertical rail and door

opening should be 57.5mm.

Please refer to the image below to determine the distance.

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The distance between the top of the door opening and the roof should be at least

36cm

Then connect the fitting plate for the track (4 pieces) and the vertical rail with M6 x 16

screws, and use at least 3pcs of self drilling screws to fit the fitting plate for the track

to the wall (You can also use 1pc of M8 iron expansion screw to the fitting plate for

the track to the wall) . Refer to the image and below:

The fitting plate for the track which connects the wall and vertical rail

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The distance between the base of the vertical rail and the wall must be 45mm, the

distance between the top of the vertical rail and the wall is 75mm.Please refer to the

image below:

3. 3. Install the door panel.

There are 12 door panels in total that make up a whole sectional door. Each three door

panels combine into one section which is marked 1,2,3,4 on the panels. For example:

Three panels marked 1 make up the bottom section of the door. Panels marked 2 make

up the second section, panels marked 3 make up the third one, panels marked 4 the

top one.

3.3.1. Combine three panels to form a section. (check the pictures for the front

and back side)

1). Choose the door panel which marks the same number, then combine them together,

and check there is no gap between each panel, if there is a gap that means you make

the wrong combination, try again.

Take two reinforced steel ribs, put them in the middle of the 3 panels and connect the

reinforced steel ribs with self drilling screws to combine the three panels to make one

large panel. (Please refer below pictures when you assemble).Do the above steps four times, than all four sections are finished.

Note: The reinforced steel rib is fixed on the back of the panel. Refer to the pictures below to

determine the difference between the front and back of the panel.

WallVertical rail

Plate fix the track

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Back side front side

2). Using self drilling screws to fit the floor beam (2 pieces) onto the bottom of

bottom panel section (panel marked 1). You should use at least 3 self drilling screws

fixed per floor beam. Then insert the belt into the floor beams. Please refer to the

images below.

Fit the floor beam Insert the belt

3). Fit the handle in the middle of the bottom panel (panel marked 1) and fir the lock.

Make a hole on the panel according to the dimension of the handgrip, then fit the

handle to the panel with standard rivets. Refer to the images below.

Fitting the lock is an optional step. The lock is used for manual door use.

The door is normally used with an automatic control system.Choose the right place on the door (normally on the first panel in a central position),

then make a hole in the door according to the size of the lock. On the other end of the

lock is a steel cable which connects to the manual handle of the automatic system, so

that the user can open the door by using the lock from the outside.

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4). Use self drilling screws to fit the bottom bracket (2 pieces) onto each bottom

corner of the bottom panel section (marked 1). Use at least 6 self drilling screws to fit

the bracket. Please pay attention to the orientation of the bottom section while fitting

the bottom bracket. Refer to the image below.

Bottom bracket

5). Then fit the hinges to all the panel sections. Use self drilling screws to fit hinge #1

to the top of the bottom panel section (marked 1). Please pay attention to the

orientation the hinge 1. Refer to the images below.

hinge #1 fitted in the middle hinge #1fitted in the left and right corner

6). Using self drilling screws to fit Hinge #1 (2 pieces) onto the middle of the top of

2nd panel section (Marked 2). Then fit Hinge # 2(see mark on the hinge) onto the top

left and right corner of the 2nd panel section. Please pay attention to the orientation of

the hinges and refer to the images below:

hinge #1 in the middle of the top section hinge #2 in the left and right top corner

7). Repeat this step to fit hinge #1 to the middle of the top panel of 3th panel section

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(marked 3) Then fit Hinge # 3(see mark 3 on the hinge) to the left and right top panel

corner of 3th panel section. Please pay attention that you dont mix Hinge 2 and

Hinge 3, there is a mark on the hinges. Refer to the image below:

3.3.2 Install the bottom panel (marked 1), panel 2 and panel 3 sections into the

vertical rail

1). Insert a pulley into each Hinge #1 which is fitted on left and right side of the

bottom section. Repeat this step for hinge #2 and hinge #3. Refer to the images

below.

Insert the pulley

2). Then place the bottom section into the vertical rail from above. Please refer to

the images below.

Insert the bottom section into the vertical rail

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Repeat this step for 2nd panel section and 3rd panel section.

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3.4 Install the cross rail

1). The cross rail consists of two sections (cross rail 1 and cross rail 2), which are

shown in the part list. Use the Track connection plateto connect the two sections of the

cross rail with M6x16 screws. Refer to the image below:

Track connection plate connecting the two sections of the cross rail

2). Then connect the cross rail and vertical rail using the track connection plate with

M6x16 screws (see pic 2.). Then fit the track connection plate onto the wall using self

drilling screws (see pic 1). Use at least 4 self drilling screws for each track connectionplate. Refer to the images below:

Pic 1: track connection plate on the wall pic 2: track connection plate

connecting the cross rail and

vertical rail3). Connect the track connection plate and cross rail using the angled rail (5 pieces).

Use M8 x 16 screws to connect one side of the angled rail, the other side of the angled

rail and cross rail will be connected with M8 x 16 screws. Refer to the images below:

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Then use M8 x 16 screws to fit the angled rail and the end of cross rail. Refer to the

image below:

After assembly, the back-end of the cross rail will be 20-30mm higher than the

front-end of the cross rail. Please refer to the image below:

3.5 Install 4th

panel section into the rail

Place 4th panel section (marked 4) above 3rd panel section and place the pulleys (2

pieces) into the rail, then insert the pulley bracket into each pulley stand (check if the

pulley bracket is assembled in the correct direction (pulley on top). After that, use

self drilling screws to fit the pulley bracket onto the panel section. See picture:

Back is 20~30mm hi her than front

Cross rail

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3.6. Install the Torsional Spring

1) Install the two spring fitting plates at both sides of the wall with self-drillingscrews. The position of the plates should be in accordance with the length of the

parts: long tube (1 piece) and short tube (1 piece, these two tubes must be

connected) and the height of the spring fixing plate should be 1cm higher than

track connection plate. Refer to the image below:

2) Use the shaft sleeve to connect the long tube and short tube using M8 x 50 screws.

Shaft sleeve to connect tubes

3) Now, put one aluminum rope wheel on the right side of the tube (dont assemble ityet. The wheel will be fixed tight to the tube after the steel cable is attached).

Then put on the left side first the 3th spring fitting plate (check the picture below

for the correct direction of the fitting plate) and then the torque spring (see second

picture below for the correct torque spring side on the tube) then connect the

torque spring and spring fitting using M8 x 50 screws. Then install the spring

fitting plate onto the wall using self drilling screws. The torque spring can be

located in the middle of the tube or move 10cm to left from the middle of the tube.But make sure that all 3 spring fixing plates are on fitted on the same level. Refer

to the images below:

The three fixing plate should be in the same level

1 cm difference

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3.7 Assembling the steel cable and setting up the torque spring

Attach one end of the steel wire cable to the bottom of the door rail. Attach the other

end of the steel wire cable to the aluminium rope wheel, for details refer to the images

below:

Now fit the aluminium rope wheel tight to the tube be turning the 2 screws. (See

below left picture). Make sure that the steel cable goes straight to the ground so when

the wheel is turning later on, the steel cable will go smoothly onto the wheel.

Turn 2 screws with the red top

Then set up the torque spring. This is an important step. Adjust the screws on the

torque spring clockwise (see picture to the right). Dont assemble the spring too tight.

When you turn the screws on the torque spring several times clockwise, you can try to

pull the door up to check whether the door is going up and down smoothly. If not,

check if the spring torque is too tight or too loose and adjust. Then try again.

The right side of the torque spring will be connected to the spring fitting plate. See:

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4. Usage and Maintenance

If the garage door has a remote opener, operate it as follows:

1) Press the button on the remote controller consecutively, the garage door will

operate according to the following order: open-stop-close-stop-open~~~

2) In case of power failure or remote failure use the manual emergency lock in the

door. Make sure you always have the key with you. Please open the emergency lock,

pull out the lock cord disengage the clutch. Then you can operate the garage door

manually.

Ifyou dont have a remote controlled door opener, it operates as follows:

1) Open the lock in the center of the door. Hold the handle and turn hard to make the

rail clasp free. Pull the handle upwards while keeping the handle turned. In this way

you can open the garage door.

2) When the door needs to be closed, pull down the garage door until the rail clasp

closes.Push the handle until the door is completely closed.

Maintenance every 3 months:

1) Add oil onto the wheels, Torque spring, hinges and the steel wire.

2) Check if the door is still balanced correctly when going up and down. Adjust the

torque spring screws to get a smoother movement.

5. Trouble shoot

Symptom Possible cause solution

Motor chain is noisy The chain is too loose because it

hasnt been adjusted in over 3

months

Adjust the chain

Too much noise when

opening and closing

pulley and track friction caused

by lack of lubrication

Apply some oil to the pulley and

track

The remote does not work The battery is empty Replace the battery according to

the manual

The remote is not installed yet Setup the remote controller

according to the manual.

All codes are erased from the

remote controller

The remote controller should be

re-programmed according to the

manual