AC 338 Type RM

761
Autoconer 338 Operation Manual Model “RM” 148-640 001 8.0 en 6.2003

Transcript of AC 338 Type RM

Autoconer 338 Operation Manual Model RM

148-640 001 8.0 en 6.2003

EXIT

Weitergabe sowie Vervielfltigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht ausdrcklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte fr den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. The reproduction, distribution, and utilization of this document as well as the communication of its contents to others without explicid authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model, or design. Toute communication ou reproduction de ce document, sous quelques forme que se soit, et toute exploitation ou communication de son contenu sont interdites, sauf autorisation expresse. Tout manquement cette rgle est illicite et expose son auteur au versement de dommages et intrts. Tous droits rservs pour le cas de la dlivrance dun brevet, dun modle dutilit ou dun modle de prsentation. vietato consegnare a terzi o riprodurre questo documento, utilizzarne il contenuto o renderlo comunque noto a terzi senza esplicita autorizzazione. Ogni infrazione comporta il risarcimento dei danni subiti. Sono riservati tutti i diritti derivanti dalla concessione di brevetti per invenzioni industriali di utilit o di brevetti per modelli ornamentali. Sin nuestra expresa autorizacin, queda terminantemente prohibida la reproduccin total o parcial de este documento, as como su uso indebido y/o su exhibicin o comunicacin a terceros. De los infractores se exigir el correspondiente resarcimiento de daos y perjuicios. Quedan reservados todos los derechos inherentes, en especial los de patentes, de modelos registrados y estticos. A reproduo, a distribuio e a utilizao deste documento, assim como a comunicao do seu contedo a terceiros, so proibidas sem autorizao expressa. Os infractores sero responsabilizados por perdas e danos. Todos os direitos so reservados no caso da concesso de uma patente, modelo de utilidade ou desenho industrial. Bu belgelerin oaltlmas ve ieriklerinin kazan salamak amacyla deerlendirilip yaymlanmas kesin bir izin olmadan yasaktr. Aykr davranlar, doacak hasar dem mkellefiyetini beraberinde getirir. Patent, model veya dizayn tesciline ilikin tm haklar sakldr. Zonder uitdrukkelijke voorafgaande toestemming is het verboden dit document dan wel de hierin vervatte informatie te gebruiken voor andere doeleinden dan waarvoor de informatie is vrijgegeven, dan wel te vermenigvuldigen, verspreiden of op enige andere wijze aan derden bekend te maken. Overtreders zijn verplicht de hieruit voortvloeiende schade te vergoeden. Alle rechten zijn voorbehouden, in het bijzonder het recht om octrooien, gebruiksmodellen en siermodellen aan te vragen. Dette dokument m ikke videregives til andre eller mangfoldiggres, og dets indhold m ikke udnyttes eller offentliggres, uden vores udtrykkelige tilladelse. Overtrdelser af dette vil medfre krav om skadeserstatning. Alle rettigheder forbeholdes, srlig retten til gennemfrelse af patent-, brugsmodel- eller mnsterbeskyttelse. Detta dokument fr inte utan vrt tillstnd utlmnas till obehrig eller kopieras; ej heller fr dess innehll delges oberhriga eller utnyttjas. vertrdelse medfr skadestndsansvar. Alla rttigheter frbehlls, srskilt rtten att inlmma patent-, bruksmnstereller mnsteranskningar.

W. Schlafhorst AG & Co. Postfach 10 04 35 D-41004 Mnchengladbach Tel. (++49) - (0) 21 61 / 28 - 0 Telefax (++49) - (0) 21 61 / 28 26 45 A Saurer Group Company

Autoconer 338

1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . .

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2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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3 Informator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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4 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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5 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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7 Clearer (Optional) . . . . . . . . . . . . . . . . . . . . . . . .

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8 Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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9 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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10 Messages and Diagnosis . . . . . . . . . . . . . . . . . . 10 - 1

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Autoconer 3381.0 1.0.1 1.0.2 1.0.3 1.0.4 1.0.5 1.0.6 1.0.7 1.0.8 1.0.9 1.0.10 1.0.11 1.0.12 1.0.13 1.0.14 1.0.15 1.0.16 1.0.17 1.0.18 1.0.19 1.0.20 1.0.21 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.1.7 1.1.8 1.1.9 1.1.10 1.1.11 1.1.12 1.1.13 1.1.14 1.1.15 1.1.16 1.1.17 1.1.18 1.1.19 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards, Rules and Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazard Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accident Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Prior to Machine Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spare Parts / Add-on Parts / Conversion Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Work on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Work on the Machines Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In Case of Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance / Care / Cleaning / Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Work on Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Five Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handling of Electrostatic Endangered Components and Assemblies . . . . . . . . . . . . . . . . . . . General Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Noise emission value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unloading Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine Length: Model RM with Continuous Tube Conveyor . . . . . . . . . . . . . . . . . . . . . . Machine Length: Model RM with Sectional Tube Conveyor . . . . . . . . . . . . . . . . . . . . . . . . Machine Length: Model RM with Continuous Tube Conveyor combined with Sectional Tube Conveyor(s) (HT10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine lengths: Model RC with tub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine lengths: Model RC with continuous tube conveyor . . . . . . . . . . . . . . . . . . . . . . . . . Main Breaker Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Compartments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Rail Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Travelling Cleaner Neuenhauser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Travelling Cleaner Luwa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous Tube Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sectional Tube Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dust Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Package Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Package conveyor with roll-off ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Package conveyor with intermediate package storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compressed Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disconnection of compressed air conduits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1-5 1-5 1-6 1-6 1-6 1-6 1-6 1-6 1-6 1-7 1-7 1-7 1-7 1-8 1-9 1-9 1 - 10 1 - 11 1 - 12 1 - 13 1 - 14 1 - 15 1 - 15 1 - 16 1 - 17 1 - 18 1 - 19 1 - 20 1 - 21 1 - 21 1 - 22 1 - 22 1 - 23 1 - 24 1 - 24 1 - 25 1 - 26 1 - 26 1 - 27 1 - 28 1 - 291-3

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Autoconer 3381.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 1.3 1.3.1 1.3.2 1.3.3 1.5 Winding Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tilting the Winding Unit out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yarn Guide Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Package Cradle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yarn Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Splicer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Knotter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suction Arm / Suction Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supply Package Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model RM / Package Creel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model E / Package Creel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model RC / Creel-out Magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Package Doffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 31 1 - 31 1 - 32 1 - 32 1 - 32 1 - 33 1 - 33 1 - 34 1 - 35 1 - 35 1 - 35 1 - 36 1 - 37

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1.01.0.1

General Safety InstructionsStandards, Rules and Regulations 1.0.2 Hazard IndicationsImportant instructions for personal safety and for secure machine operation are marked in the documention by a pictogram as follows:

The Autoconer has been inspected and approved by the proper authorities in respect to its work safety. The design of the machine complies with the following rules: D EC Machinery directive (98/37/EG) D EC Low-voltage directive (73/23/EWG) D EMV Directive (89/336/EWG) D Safety of machines EN 292-1 D Safety of machines EN 292-2 D Electrical equipment of industrial machines EN 60204-1 D Safety requirements for textile machines DIN EN ISO 11111 D UVV-Textilmaschinen/Textil machines (VBG 7 v) (EG = European Community) (EN = European Standards)

a b c e d

Immediate danger of life and limb from general sources. Immediate danger of life and limb from electrical current. Immediate danger of life and limb from laser rays.

The product, or items in its environment could be damaged. Electrostatic endangered component ( 1.0.17).

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1.0.3

Accident Prevention

1.0.6

Personal Safety

In order to prevent accidents it is of utmost importance to thoroughly familiarize the entire personnel coming in contact with the machine with these safety instructions. The safety instructions are of general validity, independent from the enclosed documentation.

In general, the operators should not wear or carry with them items which could be pulled into the machine. Among other items this applies to finger rings, necklaces, bracelets or jewelry of this kind. For the same reason, loosely fitting clothing should not be worn, especially wide-sleeved tops (Danger of Wrapping!). Long hair should be retained close to the head by suitable means.

a

The safety instructions, and locally applicable auxiliary rules and regulations must be followed religiously during any work on or in the machine!

The following work should be performed by specially qualified personnel only: D Erection/Installation D Initial Start-up D Operation D Maintenance, repairs, settings, modification, and machine cleaning.

1.0.7

Prior to Machine Start-up

D All safety equipment must be installed properly. D Double-check if there are persons still occupied with erection, conversion, maintenance, repair, modification, or cleaning duties; if there are obstructions on, below, or next to the machine; if functional failures are indicated (Red lights); if all electrical equipment is protected against human contact.

1.0.4

Transport and Storage

The labels and signs affixed to the machine crating must be strictly observed.

1.0.5

Qualified Personnel

1.0.8

Technical Documentation

(e.g. qualified electrician) (VDE 0105 + VDE 1000 + EN 50110-1) Qualified personnel, e.g. electro-technician, are persons which due to their D vocational education, D general knowledge, experience, and special instruction, and D knowledge of applicable standards, rules and regulations, safety precautions, and operational conditions have been charged by the safety manager with the execution of the required work, and with detection and prevention of possible safety hazards. The Technical Documentation should be filed in such manner that it is really accessible to all personnel, preferably in the slot provided on the machine.

1.0.9

Spare Parts / Add-on Parts / Conversion Parts

Your attention is drawn to the fact that spare parts / add-on parts / conversion parts not supplied by Schlafhorst have not been inspected for safety and have not been released for use by Schlafhorst. Utilization of such foreign parts could cause unforeseen safety hazards. Usage of certain foreign parts could result in material damage and/or personal injury. Schlafhorst can not be held liable for damages resulting from the use of parts not made and supplied by Schlafhorst.

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1.0.10 OperationThe machine should be operated by trained and authorized personnel only. Safety hazards could originate on the machine if false operation is practiced. D Thoroughly familiarize yourselves with all aspects of the machine and its operation. D Thoroughly study the manual and related documentation. D Operate the machine only after exhaustive familiarization with operational components and with the functions of the machine, is completed. D Double-check the functionality of the operation components. D Be alert for unusual noises emitted by the machine, and have corrective action taken immediately in case of damage. D Safety hazards can result from arbitrary conversions and/or modifications on the machine. Schlafhorst can not be held liable for damages resulting from such arbitrary alterations.

1.0.12 Work on the Machines Electrical EquipmentWork of electrical nature has to be performed by authorized/special trained personnel according to technical rules and standards. If it is necessary to remove safety covers, bars, etc., the work area must be closed off by barriers and caution signs must be posted.

1.0.13 In Case of EmergencyTurn main breaker switch directly from I to 0 !

1.0.11 Work on the MachineThe OFF position of the machines main breaker switch can be secured by attaching a padlock on the switch handle.

The winding department personnel should be instructed to padlock this switch prior to performing maintenance, repairs, or cleaning work which has to be done with stopped machine. This precludes unauthorized switch-ON of the machine while other persons carry-out this type of work. The Autoconer must always be switched OFF, and secured (padlocked) against unauthorized manipulation before D safety parts or devices (covers) are removed, D beginning maintenance- or repair work on mechanical or electrical components, and scaling the machines upper portion.

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1.0.14 Maintenance / Care / Cleaning / RepairDuring the execution of such work the main breaker switch should be OFF and secured (padlocked), and caution signs should be posted. D Observe the maintenance recommendations issued with the machine. D Whenever a ladder is required for work on the equipments superstructure, only a step ladder with platform according to EN 191 (European Standard), or according to VGB 74, should be used. D Remove accumulations of dust and lint early, i.e. before a fire hazard develops. D An industrial vacuum cleaner with rubber-nozzle is recommended for machine cleaning. D Combustible or unhealthy cleaning liquids are prohibited. D Detergents or other aggressive cleaning means should not be used on plastic parts. Use of such cleaners could result in parts damage. D Spilled oils or cleaning liquids must be wiped off immediately. Soiled places should be degreased. D Changed oil must be accumulated and disposed of according to environmental rules and regulations.

a

The oil of machines in operation could be very hot!

Schlafhorst can not be held liable for damages originating from false maintenance or servicing, resp., by unauthorized personnel.

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1.0.15 Work on Electrical EquipmentThe electrical devices and assemblies are provided for the operation of an industrially utilized installation. Work on electrical equipment should be performed by qualified personnel only (as defined for specialists in DIN/ VDE 0105 and IEC 364), under observance of D VDE Rules, D 5 Safety rules by VBG4, D locally applicable rules and regulations, D Technical Documentation, D EGB (ESD) measures.

1.0.16 Five Safety RulesSwitching OFF The entire portion of the installation or machine on which work is intended must be switched OFF on all phases. CAUTION: Consider foreign power input, such as for Informator, Yarn monitoring device, etc.! Securing against unauthorized switching ON Attach signs to the switched-OFF portions of the machine or installation, noting: D what is switched OFF, D reason for switching it OFF, and D name of person who switched this portion OFF. Unauthorized switching ON should be prevented by suitable means (e.g. padlocking). Examination of Voltage Absence (by qualified, authorized personnel only) D Check and tune measuring instrument D Check absence of voltage on all phases at the switch-OFF location D Check absence of voltage on all phases at the location of intended work. Grounding and Short-Circuiting All electric leads on the place of work should initially be grounded and then short-circuited . (applies to equipment operating at 1000 V or higher)

Adjacent Parts under Voltage Neighboring parts or devices still under voltage should be covered by suitable means (e.g. insulation blankets or sheets).

Abbreviations: DIN EGB ESD VDE IEC UVV VBG German Industrial Standards Electrostatic endangered Parts or Assemblies Electrostatic Sensitive Device Association of German Electro-Technicians International Electric Committee Accident Prevention Rule Rules by Professional Association

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Elektrostatisch Gefhrdete Bauelemente und Baugruppen Electrostatic Sensitive Device.

1.0.17 Handling of Electrostatic Endangered Components and AssembliesElectronic components and assemblies (Printed Circuit Boards) are endangered by electrostatic loads. The following rules should be strictly observed! All electrostatic endangered components and assemblies (called EGB in the following text) are marked with the sign shown on the left. Electrostatic loads build up through friction of insulation materials (e.g. floor covering, clothing made of synthetic fibers, etc.). Even minute loads could cause damage or destruction of certain components. Such damages are not always easy to detect, they could partly cause secondary damage or malfunction after a certain period of time. D Transport and Storage of EGB only in the special protective wrapping or casing supplied by Schlafhorst. D Avoid materials tending to generate electrostatic loads: Non-conductive plastic containers and table tops, Synthetic clothing, Shoes with plastic soles, Transparent folders, Styrofoam casing, Monitor screens, etc. D Wear Cotton clothing, EGB shoes with leather or conductive soles. D Utilize Conductive floors, EGB work stations with appropriate tooling (grounded soldering equipment, grounding bracelet, etc.), Conductive EGB envelopes, plastic containers, IC bars or cartons of conductive foam material, Containers and work surfaces made of wood, metal, conductive plastics, or paper envelopes.

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1.0.18 General Machine DescriptionThe Autoconer is a machine for automatic winding of crosswound yarn packages. The Autoconer represents an autonomous, compact winding machine with integrated drive, with a splicer/knotter on each winding unit, and with a corresponding sub-pressure supply. Plug-type connections are provided for electricity and compressed air supply. The Autoconer is conceived as single-unit machine in onesided length construction, as RH or as LH machine, composed of 6 machine sections, or 60 winding units (maximum). The winding unit gauge is 320 mm from one winding unit to the next one. Each winding unit is self-sufficient, composed of an upper part containing the assemblies required for the winding process, and a lower part for transport and creeling of supply packages. Single and plied yarns spun from natural or synthetic staple fibers, Siro yarns, Core yarns, Linnens, Ramie and Crepe yarn, can be wound after a winding test. No jute, animal hair cord, novelty yarn. The permissible yarn count range is 667 tex (Nm 1.5) through 3.5 tex (Nm 290). Special winding tests are required for yarns coarser than 330 tex (Nm 3) or finer than 5.9 tex (Nm 170).

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Autoconer 338

1.0.19 Noise emission valueThe A-valued, work place-related emission value of one individual machine decisively depends upon the machine location at the point of operation. The noise emission value can be calculated using the following formula: LpA = LpA,0 + L 1 + L 2 Explanation: LPA,0 : L 1 : L 2 : Machine: No. of winding units: Linear winding speed: Sub-pressure Compr. air for splicing: Compr. air for opening: Compr. air for multijet: Cycling frequency: Emission value applicable for the following operation conditions. Supplement for the sub-pressure (suction) adjusted on the Informator. Supplement for cycling frequency / winding speed. Autoconer 338 60 1100 mpm 30 hPa 0.4 MPa 0.4 MPa 0.36 MPa 0.85 cycles per minute per winding unit Code: 0 0 4 Prism: DZ3 Code: 1

Emission value LpA,0 : Supplement L 1 : Supplement L 2 :

77.0 dB 0.7 dB per 10 hPa sub-pressure increase 0.25 dB for each additional 0.1 cycle per min. per wdg. unit.

This factor explains the influence of winding speed inasmuch as with known yarn break rate per yarn length the cycling frequency of the machine depends on winding speed. Furthermore, the suction noise levels are above those of the speed-depending winding noise. Standard relation: Determination of the emission value made according to DIN EN ISO 9902-4. The measuring unit is smaller than 3 dB. Cycling frequency of a machine is 1.1 cycle per minute per winding unit; operational sub-pressure is 45 hPa. The resulting emission value is 78.7 dB. Deviations from this value, up or down, are possible due to different compressed air levels, splicer prisms, suction nozzle settings, etc.

Example:

Compr. air for blow-lifting: 0.26 MPa

Noise pressure level: The local noise pressure level, incorporatinging operation conditions such equipment density, No. of machines, foreign noise influx, etc., could differ individually. It is therefore not possible to state an universally applicable value.

a

Excessive noise emission leads to impaired hearing ability. Hearing protection is mandatory beginning at 90 dB (A). From a noise imission pressure level of 85 dB (A) on up, UVV recommends hearing protection, as the probability of hearing damage increases considerably above this value. We recommend to wear hearing protection for all persons present in the environment of Autoconer(s).

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148-640 001 8.0 en 6.2003

Autoconer 338550 mm 230 mm 1000 mm 70 mm 700 mm 3900 mm D Use a double-T beam I 200 mm (8), or D a steel tubing 200 mm dia., 22 mm minimum wall thickness. D Weight information must be strictly observed.1 - 13

D 101-50

1.0.20 Unloading InstructionsFor crane transportation observe the following points: D Staying, or passing through under suspended loads is prohibited. D Use two individual ropes of equal minimum length. D When lifting a machine section, avoid slanted orientation of the ropes, as the section could be deflected.

148-640 001 en 6.2003

Autoconer 338

1.0.21 WeightsAC 338 Model RM No. and Type 1 Crate Crate AC 338 Model RM No. and Type 1 1 1 Box Box Box Road transport Weight kg gross 1230 1180 net 1180 1130 1 Section RM HT10 1 Section RM DHT Contents Length 339 375 In cm Width 125 125 Height 205 205

Rail transport Weight kg gross 1600 700 760 net 1130 480 540 1 Section RM DHT 1 Control cabinet 1 Suction end Contents Length 440 140 170 In cm Width 140 130 135 Height 190 238 220

AC 338 Model RM No. and Type 1 1 Box Box

Surface transport Weight kg gross 1600 1650 net 1130 1180 1 Section RM DHT 1 Section RM HT10 Contents Length 400 425 In cm Width 135 135 Height 185 185

AC 338 Model K No. and Type 1 Crate

Road transport Weight kg gross < 1180 net < 1130 1 Section K Contents Length 375 In cm Width 135 Height 205

AC 338 Model E No. and Type 1 Crate

Road transport Weight kg gross 1180 net 1130 1 Section E Contents Length 375 In cm Width 125 Hight 205

AC 338 Model RM, K, E No. and Type 1 1 1 1 1 1 1 1 1 1 Crate Crate Box Box Box Box Box Crate Box Cardboard

Road transport Weight kg gross < 500 560 900 540 1360 200 136 180 320 220 net < 480 540 800 490 1260 180 90 170 220 200 1 Control cabinet 1 Suction end Accessories and tool cabinet Accessories Superstructure parts Delivery Package Doffer Screws container Wdg.unit carriage Erectors box Travelling cleaner Contents Length 120 146 380 202 380 110 50 120 182 216 In cm Width 120 125 98 122 98 90 60 80 82 81 Height 223 208 77 90 77 127 90 160 75 51

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Autoconer 338

L1

L2

110

5

1

2

3

3

3

3

3

2

4

N = Newton 1 ND101-05

2 4800

2500

3 9600

4 2000

5 500

1.11.1.1

Machine FrameMachine Length: Model RM with Continuous Tube Conveyor

No. of Winding Units Lengths: L1 L2

10

20

30

40

50

5585 6895

8895 10205

12205 13515

15515 16825

18825 20135

22135 23445

148-640 001 en 6.2003

2923

60

1 - 15

Autoconer 338

L1

L2

110

1

2

3

3

3

3

3

2

4

N = Newton 1 ND101-04

2 4900

3 9800

4 2000

2500

1.1.2

Machine Length: Model RM with Sectional Tube Conveyor

No. of Winding Units Lengths: L1 L2

10

20

30

40

50

5905 6680

9535 10310

13165 13940

16795 17570

20425 21200

24055 24830

1 - 16

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2923

60

Autoconer 338

L1

L2

5

1

2

3

3

3

3

3

2

4

N = Newton N 1 2500 2 4900 3 9800 4 2000 5 500 (max. values) Otherwise, floor pressures acc. to equipment layout

D101-06

1.1.3

Machine Length: Model RM with Continuous Tube Conveyor combined with Sectional Tube Conveyor(s) (HT10)

No. of Winding Units Lengths: L1 L2

30

40

40

50

50

50

60

60

60

2923 110

60

1 x HT10 1 x HT10 2 x HT10 1 x HT10 2 x HT10 3 x HT10 1 x HT10 2 x HT10 3 x HT10 4 x HT10

12525 13835

15835 17145

16155 17465

19145 20455

19465 20775

19785 21095

22455 23765

22775 24085

23095 24405

23415 24725

148-640 001 en 6.2003

1 - 17

Autoconer 338

min. 10

L1 L2

110

1

2

3

3

3

3

3

2

4

N = Newton 1 (N)D101-80

2 4800

3 9600

4 2000

2500

1.1.4

Machine lengths: Model RC with tub

Winding units Lengths: L1 L2

10

20

30

40

50

60

5905 6680

9535 10310

13165 13940

16795 17570

20425 21200

24055 24830

1 - 18

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2923

Autoconer 338

800

L1 L2

110

1

2

3

3

3

3

3

2

4

N = Newton 1 (N)D101-79

2 4800

3 9600

4 2000

2500

1.1.5

Machine lengths: Model RC with continuous tube conveyor

Winding units Lengths: L1 L2

10

20

30

40

50

60

5905 6814

9535 10444

13165 14074

16795 17704

20425 21334

24055 24964

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29231 - 19

Autoconer 338

1.1.6

Main Breaker Switch

Prior to the activities listed below, the main breaker switch (1) must always be switched OFF, and secured (padlocked) against unauthorized manipulation: D Removal / Opening of control compartments, safety devices, and/or safety covers; D Maintenance or repair work on mechanical and/or electrical assemblies; D Ascending on machine or superstructure. In cases of emergency only:

e b

Instantly turn the main breaker switch from position I to 0 . Normally the machine is switched Off on the OFF key (2), then de-energized on the main breaker switch (1). With the main breaker switch in OFF (0) position, the following features remain line-powered: the line input terminals, and the primary terminals of the main breaker switch.

D161-67

1 2D161-68

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Autoconer 338

1.1.7

Control CompartmentsControl compartments are to be opened only when the machine is switched OFF. Prior to opening a control compartment, switch the machine OFF on the OFF key, and set the main breaker switch from I to 0 . Secure (padlock) the main breaker switch against unauthorized manipulation. ( 1.1.6).

b

b b

With the main breaker switch in OFF (0) position, the following features remain line-powered: the line input terminals, and the primary terminals of the main breaker switch. Do not open the frequency converter (FC) (1)! Destruction hazard!

1

D161-25

1.1.8

Power Rail CoversThe power rails carry appr. 300 VDC! Prior to removal of the power rail covers (1), switch the machine OFF on the OFF key, and set the main breaker switch from I to 0. Secure (padlock) the main breaker switch against unauthorized manipulation. ( 1.1.6)

b1

D161-26

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Autoconer 338

1.1.9

CoversCovers are to be removed, or opened, only if the machine is switched OFF. Prior to removal of a cover, switch the machine OFF on the OFF key, and set the main breaker switch from I to 0. Secure (padlock) the main breaker switch against unauthorized manipulation. ( 1.1.6)

a

D101-15

1.1.10 Travelling Cleaner Neuenhauser

a

Watch out while cleaner travels! For work on the superstructure the travelling cleaner has to be keyed OFF at the control console (1), in order to keep suction hose and blow hose out of reach. While working on the lower portion of the machine, the patrol direction of the travelling cleaner can be reversed when slighly deflecting the suction hose or blow hose.

D270-17

1

1 - 22

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Autoconer 338

1.1.11 Travelling Cleaner Luwa

a

Be cautious of the patroling travelling cleaner! For work on the machine, switch the travelling cleaner OFF on operation console (1), in order to prevent safety hazards from the cleaners blow or suction nozzles.

D270-08

1

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1 - 23

Autoconer 338

1.1.12 Continuous Tube ConveyorConveyor Belt / Incline

a b

Switch the tube conveyor OFF (1) prior to the performance of maintenance / repair work. The conveyor drive control (Frequency converter) remains powered when the conveyor is switched OFF! Prior to removal of covers, switch the machine OFF on the OFF key, and set the main breaker switch from I to 0. Secure (padlock) the main breaker switch against unauthorized manipulation. ( 1.1.6)

D401-29

1

D401-30

1.1.13 Sectional Tube Conveyor1

a b

Switch the tube conveyor OFF (1) prior to the performance of maintenance / repair work. The conveyor drive control (Frequency converter) remains powered when the conveyor is switched OFF! Prior to removal of covers, switch the machine OFF on the OFF key, and set the main breaker switch from I to 0. Secure (padlock) the main breaker switch against unauthorized manipulation. ( 1.1.6)

D401-34

1 - 24

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Autoconer 338

1.1.14 Dust Removal

1

a b

The plexiglass cover (1) should be removed only if the dust removal device is switched OFF (2). The durst removal drive control (Frequency converter) remains powered when the dust removal drive is switched OFF! Prior to removal of covers, switch the machine OFF on the OFF key, and set the main breaker switch from I to 0. Secure (padlock) the main breaker switch against unauthorized manipulation. ( 1.1.6)

2D200-07

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Autoconer 338

1.1.15 Package Conveyor2 3

a

Remove packages from the conveyor belt only when the conveyor belt is stopped. Do not touch the running belt.

As package doffer and package conveyor are mutually interlocked, the package conveyor belt must always return to its neutral position, controlled by the orifices in the belt. Exercise special care if the conveyor had been stopped via turn switch (1).

e

The light sensors (2 and 3) used to control the drive motor could be unreliable due to accumulations of lint and dust (e.g. fiber finish).

Correct: Weekly cleaning

1D401-15

1.1.16 Package conveyor with roll-off rampIn addition to the instructions under Package conveyor, auxiliary instructions are valid for package conveyors with roll-off ramp:

a e1

Do not reach into the area below the roll-off ramp (1)! Hazard of hand and/or finger injury! After switching ON of the package conveyor wait until the travelling cleaner has left the area of the roll-off ramp in direction drive end. Make sure that a suitable container is placed below the roll-off ramp (1) for the collection of doffed packages.

D401-38

1 - 26

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Autoconer 338

1.1.17 Package conveyor with intermediate package storageIn addition to the notes for Package conveyor, comply with the following instructions for Package conveyor with intermediate storage:

1

a e

Do not reach into the area between bracer plate (1) and roll-off plate (2)! On machines with Package conveyor with intermediate storage the package diameter is limited to 240 mm.

3

2

D401-42

148-640 001 en 6.2003

1 - 27

Autoconer 338

1

*

1.1.18 Compressed Air Supply

a

Maximum permitted input pressure of the compressed air supply is 1.2 MPa (12 bar). Prior to working on the distribution unit the machine has to be keyed OFF, and the main breaker switch has to be set from I to 0. Protect (padlock) the main breaker switch against unauthorized manipulation ( 1.1.6). Turn-off compressed air supply on turn knob (1). Air compression remaining within the conduit system is relieved automatically. * Without hairiness nozzle ** With hairiness nozzle

D110-13

1

**

D110-14

1 - 28

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Autoconer 338

1.1.19 Disconnection of compressed air conduits

a

Caution for exiting compressed air jets! Shut-off compressed air supply at the distribution station (see above).

For certain maintenance/repair activities, and when removing a winding unit from a machine section, the following compressed air conduits per winding unit are to be disconnected from the supply pipe: Multijet Yarn end opening Splicing. For this purpose, separate the compressed air conduits from their couplings, and close the couplings with plugs. A sufficiet No. of plugs is available from spare part sets or accessories.

D161-37

148-640 001 en 6.2003

1 - 29

Autoconer 338

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Autoconer 338

1.2General

Winding UnitDo not reach into the area of the winding units (1) while the machine is switched ON. At other times, e.g. for removal of surplus yarn ends, always switch the winding unit, and the neighboring ones, OFF before reaching-in ( 2.2.1).

a1

Maintenance

b

Prior to maintenance/repair work, or to removal of covers, in the winding unit area the winding unit must be separated from its power source. Switch the machine OFF on the OFF key, then set the main breaker switch from I to 0. Secure (padlock) the main breaker switch against unauthorized manipulation ( 1.1.6).

D101-08

1.2.1

Tilting the Winding Unit outPrior to tilting-out the winding unit must be separated from its power source. Switch the machine OFF on the OFF key, then set the main breaker switch from I to 0. Secure (padlock) the main breaker switch against unauthorized manipulation ( 1.1.6).

1

b1

a

For maintenance, assembly, repairs, or for yarn guide drum exchange, tilt the winding unit forward and use the retainer rod (1) to secure it in tilted-out position.

D301-34

148-640 001 en 6.2003

1 - 31

Autoconer 338

1.2.2

Yarn Guide DrumDo not touch a running yarn guide drum! Accumulated yarn laps (drum laps) must be removed only while the yarn guide drum is stopped. Switch the winding unit OFF.

a1.2.3

Package CradleNever move the package cradle up or down forcibly! Urgently observe the notes in chapter Operation!

On machines with propack only

eD303-18

1.2.4

Yarn PathDo not reach into the area of running yarn! Skin burns and/or cuts of fingers or hand could occur.

a

D303-13

1 - 32

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Autoconer 338

1.2.5

SplicerDo not reach into the area of the feeder pliers (1)! Hazard of hand and/or finger injury!

a

1

D303-13

1.2.6

KnotterDo not reach into thearea of the stripper fork (1)! Injury hazard from sudden protrusion of the stripper fork during the knotting cycle.

a

1

D303-19

148-640 001 en 6.2003

1 - 33

Autoconer 338

1.2.7

Suction Arm / Suction PipeBeware of ascending suction arm (1) or suction pipe (2).

a

2

1

D303-13

1 - 34

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Autoconer 338

1.31.3.1

Supply Package ChangeModel RM / Package CreelDo not reach into the area of the supply package creel! Crush injuries of hand or fingers could occur.

a

Switch OFF the winding unit and adjoining ones, if required. The tube conveyor should also be stopped in order to prevent possible injuries.

D301-38

1.3.2

Model E / Package CreelDo not reach into the yarn path area (shown shaded in the illustration)! Burning and/or cutting injuries might occur.

a

D384-06

148-640 001 en 6.2003

1 - 35

Autoconer 338

1.3.3

Model RC / Creel-out MagazineDo not reach into the magazine linkage (1)! Hazard of hand and/or finger injury!

a

Switch-OFF this winding unit as well as adjoining winding units. Also, switch-Off the tube conveyor for further prevention of injuries.

1

D376-01

1 - 36

148-640 001 8.0 en 6.2003

Autoconer 3381.4

1.5

Package DofferBe cautious of patroling doffers! Prior to performing work in the area of the doffer tracks switch the doffer(s) OFF: Move turn switch (1) counter-clockwise to Manual (1). Prior to manually disengaging the doffer (2), move turn switch (1) to Manual. When manually moving the doffer away be sure there are no obstructions.

a

3

During operation all covers, and the plexiglass cover (3) must be in place. Do not reach into the doffers working range during a doffing cycle (injury hazards!).

D501-24

b1

Prior to work on the package doffer, or removal of doffer covers, the doffer must be separated from its power source. Switch machine OFF on the OFF key, then set the main breaker switch from I to 0 Secure (padlock) the main breaker switch against unauthorized manipulation ( 1.1.6).

D560-01

2

D501-43

148-640 001 en 6.2003

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Autoconer 338

1 - 38

148-640 001 8.0 en 6.2003

Autoconer 338

2 Operation

148-640 001 en 6.2003

2-1

Autoconer 338

2-2

148-640 001 8.0 en 6.2003

Autoconer 3382.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 2.1.9 2.1.10 2.1.11 2.1.12 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.3 2.3.1 2.3.2 2.3.3 2.5 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 Machine Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching ON and OFF of the entire machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Travelling Cleaner Neuenhauser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Travelling Cleaner Luwa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous Tube Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sectional Tube Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dust Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery Package Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Package conveyor with roll-off ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Package conveyor with intermediate storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Emptying of Yarn Waste Chamber / Dust Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replenishing the Cone / Sleeve Magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signal Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winding Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching the Winding Unit ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red light and Yellow light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection of spliced (or knotted) joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initiating a Clearer Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tension Device Opening Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supply Package Change Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual removal of the delivery package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Package Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supply Package (Bobbin) Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model RM / Replenishing the Circular Magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model E / Supply Package Creeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model RC / Loading the Creel-out Magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Package Doffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching the Doffer ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Patrol Direction Reversal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manually Disengaging the Doffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Information and Failure Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2-5 2-6 2-7 2-8 2-8 2-9 2-9 2 - 10 2 - 11 2 - 13 2 - 13 2 - 14 2 - 15 2 - 15 2 - 16 2 - 18 2 - 18 2 - 18 2 - 18 2 - 19 2 - 20 2 - 21 2 - 21 2 - 21 2 - 22 2 - 23 2 - 23 2 - 23 2 - 23 2 - 23 2 - 24

148-640 001 en 6.2003

2-3

Autoconer 338

2-4

148-640 001 8.0 en 6.2003

Autoconer 3382.0

2.12.1.1

Machine FrameSwitching ON and OFF of the entire machine

Switching the machine ON D Turn main breaker switch (1) from 0 to I. Signal lamp (4) glows. Certain parts of the machine are now under voltage, e.g. the transformer. D Actuate the ON key (2). Voltage supply of the machine is now switched ON. The machine begins production. Switching the machine OFF D Actuate the OFF key (3). Production ceases when all automatic cycles (on winding units or package doffer) are completed. D Only at total stop of the machine: Turn main breaker switch (1) from I to 0. The machine is switched OFF.

D161-67

Note Messages on the Informator display screen indicate the reason(s) if the entire machine, or individual sub-assemblies, fail to start upon being switched ON.

2

1

e

In case of an emergency only: Instantly turn the main breaker switch from I to 0.

3

4

D161-23

148-640 001 en 6.2003

2-5

Autoconer 338

2.1.2

Travelling Cleaner Neuenhauser

The travelling cleaner is activated whenever the machine is in operation. Dwell and patrol times of the travelling cleaner are programmed on the Informator. Separate switching ON/OFF of the travelling cleaner: D Actuate key (5). The travelling cleaner is now on operational standby. With non-producing machine, i.e. only the main breaker switch is ON (I), the suction drive also starts. D Actuate key (6). The travelling cleaner is inoperative.

e

Depending on type of fiber stock the travelling cleaners dwell time should not be too long, as deposits of dust and soiling matter can cause contamination of the yarn being processed.

Manual patrol direction reversal Slight deflection of suction hose or blow hose initiates the reversal of the travelling cleaners patrol direction.

D270-19

5 6

D161-23

2-6

148-640 001 8.0 en 6.2003

Autoconer 338

2.1.3

Travelling Cleaner Luwa

The travelling cleaner is activated as long as the machine is switched ON. Dwell times and patrol times are entered on the Informator. Separately switching the travelling cleaner OFF/ON: D Actuate key (5). The travelling cleaner is on standby. If the machine is in No production mode (i.e. only the main breaker switch is ON I), the suction drive starts up. D Actuate key (6). The travelling cleaner is switched OFF.

e

The travelling cleaner should not remain in OFF status for too long (depending on the type of yarn being wound), as otherwise lint accumulations could get out of hand and interfere with the quality of the delivery packages.

D270-05

5 6

D161-23

148-640 001 en 6.2003

2-7

Autoconer 338

2.1.41

Continuous Tube Conveyor

During winding operation the tube conveyor can be switched OFF/ON separately on turn switch (1): D Turn switch in position I: Conveyor ON. D Turn switch in position 0: Conveyor OFF. Note: Regularly separate empty tubes from piece bobbins at the sorting table.

eD401-30

A switched OFF tube conveyor causes production losses, as the winding units continue to wind until the next joining cycle is due; then they stop.

2.1.51

Sectional Tube Conveyor

During winding operation each tube conveyor can be switched OFF/ON separately on turn switch (1): D Turn switch in position I: Conveyor ON. D Turn switch in position 0: Conveyor OFF. Note: Regularly separate empty tubes from piece bobbins at the sorting box.

eD401-34

A switched OFF tube conveyor causes production losses, as the winding units of the section continue to wind until the next joining cycle is due; then they stop.

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2.1.6

Dust Removal

During production the dust removal feature can be switched OFF/ON separately per machine section on turn switch (1): D Turn switch in position I: Dust removal feature ON. D Turn switch in position 0: Dust removal feature OFF. Note: The dust removal devices are self-cleaned automatically in regular intervals.

1

e2.1.7

Extended OFF-switching of the dust removal feature during production can lead to serious quality defects!

D200-07

Delivery Package Conveyor

The package conveyor can be switched OFF/ON separately on turn switch (1): D Move turn switch to the right: Package conveyor ON. D Move turn switch to the left: Package conveyor OFF. Manual Dispatch of Packages from the Conveyor belt D Move turn switch to the right. D The package conveyor starts, provided the doffer is not engaged on a winding unit. D The conveyor belt stops when the first package (with package lift the second package) arrives at the end of the belt. D Carefully remove the package from the belt.D401-15

1

D The belt starts up again and runs until the next package arrives at belts end. D This is repeated until all packages are removed; the belt completes one-half revolution. The package conveyor switches OFF automatically. Note: The number of packages placed on the conveyor belt until the operator is prompted to dispatch the packages is entered on the Informator.

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2.1.8

Package conveyor with roll-off ramp

The conveyor is switched ON/OFF on turn switch (1): D Turn switch to the right: Package conveyor ON. D Turn switch to the left: Package conveyor OFF. Manual package removal 2 D Turn switch to the right. D The doffer completes a cycle already in progress. 1 D The travelling cleaner travels to its position at the drive end. Lamp (2) flashes during this period of time. D Subsequently the roll-off ramp (3) is tilted up.D101-13

D The conveyor belt starts appr. 5 s after the roll-off ramp has been tilted up. D The conveyor belt stops as the first package arrives at the end of the belt. D Carefully remove the package from the belt. D The conveyor belt starts and runs until the next package arrives at the end of the belt. D Packages arriving at the roll-off ramp are guided into the collection container. D This procedure is repeated until all packages are removed from the package conveyor. The package conveyor is switched OFF automatically. D The roll-off ramp tilts down to neutral position. 3 D The travelling cleaner resumes operation (depending on Informator entry). Interruption of package conveyor operation during package removal

D401-38

D During removal turn the switch to the left: The package conveyor stops. The roll-off ramp (3) remains in tilted-up position. D The belt starts instantly when switched ON again. Note: The number of doffed packages after which the operator is prompted for package removal is programmed on the Informator.

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2.1.9

Package conveyor with intermediate storageOn machines with Package conveyor with intermediate storage the package diameter is limited to 240 mm.

e

On turn switch (1) the function of the Package conveyor with intermediate storage can be switched ON or OFF: D Actuate the turn switch to the right for the first time: The package conveyor is switched to Standby. Swivel plates (2) swivel down, allowing the full packages to roll upon conveyor belt (4). 1 D Actuate the turn switch to the right for the second time: The package conveyor belt begins to run, the packages are removed. D Actuate the turn switch to the left: The package conveyor is switched OFF. Manual removal of packages D Actuate turn switch (1) to the right. D If applicable, the doffer completes a cycle already in progress. D Subsequently swivel plates (2) swivel down. They are now flush with roll-off plate (3). D The packages roll upon conveyor belt (4). D Swivel plates (2) return to their uppermost position. D Actuating turn switch (1) to the right for the second time starts conveyor belt (4). D The conveyor belt stops as the first package arrives at the end of the belt. 2D401-41

D101-13

D Carefully remove the package from the belt. 4 D The conveyor belt starts and runs until the next package arrives at the end of the belt. D This procedure is repeated until all packages are removed from the package conveyor. The package conveyor is switched OFF automatically.

2D401-42

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Autoconer 338Interruption of package conveyor operation during package removal D During package removal procedure actuate turn switch (1) to the left: The package conveyor stops. Swivel plates (2) remain in uppermost position. D The belt starts instantly when switched ON again. Notes: The number of doffed packages after which the operator is prompted for package removal is programmed on the Informator. 1 For cylindrical packages (cheeses) guide plates (5) and bracer plates (6) are not used.

D101-13

5

6

2D401-42

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2.1.10 Emptying of Yarn Waste Chamber / Dust ChamberYarn chamber and dust chamber must be emptied in regular intervals. These intervals depend on the type of yarn being wound.

e eD101-13

Overfilled yarn chamber or dust chamber cause increased power consumption and must be avoided.

Opening the yarn chamber or dust chamber doors automatically switches the suction drive OFF, closing the doors switches the suction drive ON again. With open yarn chamber or dust chamber the winding units continue to wind until the next joining cycle is required, then they stop.

D101-14

2.1.11 Replenishing the Cone / Sleeve MagazinePlace empty cones / sleeves from the top into the magazine, so that they are in line, not on top of eachother. Urgent for cones: Cone base (large diameter) to the right.

D270-06

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2.1.12 Signal LampsH3 H2Signal lamps indicate various machine statuses to prompt the personnel to manually interfere with the operation of the machine. When lighted the lamps glow either steady or flashing. Priority of flashing light is always higher than steady light. If during steady light a message is registered which causes flashing light, the light changes from steady to flashing. The reason for lamp lighting is displayed on the Informator. Note: After remedy of the reason for lighting the message must be confirmed on the Informator. The signal lamps are OFF as long as the machine is switched OFF. Red signal lamp (H3) Only the Red lamp signals functional failures. D Flashing Red light Failures in the assemblies of the basic machine, e.g. tripping of a motor overload switch. D Steady Red light Failures of the basic machine, e.g. absence of compressed air pressure.D161-65

Failures in the area of the package doffer. Yellow signal lamp (H2) D Flashing Yellow light For wet splicer: Splicing water must be replenished. D Steady Yellow light Material flow failures, e.g. delivery package conveyor must be started. Additional information under: D Messages Chapter 3.5. D Message Listing Chapters 10.1.

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2.22.2.1

Winding UnitSwitching the Winding Unit ON/OFF

Switching ON D Turn winding unit switch (1) to the left until the black surface appears. Switching OFF D Turn winding unit switch (1) to the right until the red surface appears.

1

D301-39

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2.2.2

Red light and Yellow light

Red light (2) Yellow light (3) Red light ON steadily A winding failure has taken place. Start of winding unit after remedy: 2 D Touch Red or Yellow light, or switch winding unit switch OFF-ON. D The winding unit starts. Red light ON flashing at low frequency 3 A technical blockage has occurred, to be remedied by a qualified technician ( 10.2). Red light ON flashing at high frequency Only on machines with wax sensor: D The wax roll has worn-off, to be replaced by a new one.

Yellow ligh ON steadilyD301-39

Yellow light ON steadily indicates that the programmed yarn length (or diameter) of the package has been reached. The package is ready for doffing. The winding unit has been stopped, and a doffer request has been registered. On machines without package doffer(s): D Manually replace the package by an empty cone/sleeve and restart the winding unit manually ( Manual new package start). Yellow light ON flashing Program transmission ( 10.2).

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Autoconer 338Red light (2) Yellow light (3) Red and Yellow light ON steadily Poor quality of the supply package (bobbin). Initiate a bobbin change cycle: D Touch Red or Yellow light, or switch winding unit switch OFF-ON. 2 D The winding unit performs a bobbin change cycle and restarts. Red as well as Yellow light ON flashing 3 Poor quality of the package being wound, to be changed manually. Manually replace the package by an empty cone/sleeve and restart the winding unit manually ( Manual new package start). Or: A new lot has been started. The winding unit awaits manual new package start ( Manual new package start). Red light ON steadily, Yellow light ON flashing D Evenly at 1HzD301-39

Winding unit has been stopped for test purpose ( Part 3.4 Service: Test, Test mode, Test Winding unit Joining cycle). D Flashing alternatingly Toggle function activated ( 4.2, Toggle operation).

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2.2.3

Inspection of spliced (or knotted) joint

Stop the winding unit on winding unit switch (1) during the joining cycle, and take the splice (or knot) out of the yarn path.

2 4

2.2.4

Initiating a Clearer Cut

While the winding unit winds, switch the winding unit switch (1) OFF/ON.

2.2.51

Tension Device Opening Key

Actuating key (4) opens the yarn tensioner, the quick clamp, and the waxing device (if present). Releasing the key closes these components. Prerequisite: The winding unit must be switched OFF on winding unit switch (1).

D301-39

2.2.6

Supply Package Change Cycle

Manual initiation of a change cycle: D On the winding unit switch (1), switch winding unit OFF. D Touch the Red light (2). D For confirmation the Red light briefly lights up. D Switch winding unit ON. Now the supply package (bobbin) change cycle takes place and the winding unit starts.

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2.2.71

Manual removal of the delivery packageOn machines with propack only: Never move the package cradle up or down forcibly, leave it in lifted position if required!

e

D Switch the winding unit OFF on the winding unit switch. D After complete stop of the yarn guide drum, grab the package with your left hand. D With your right hand move opening lever (1) to the right, and remove the delivery package. Unless the same package is inserted again, proceed as instructed under Manual package start.

D341-02

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2.2.8

Manual Package StartOn machines with propack only: Never move the package cradle up or down forcibly, leave it in lifted position if required!

e

Manual package start could be required, e.g., D after lot start, or D after manual removal of a package, if the same package is not returned to the cradle. Neither a package, nor an empty cone/sleeve is in the cradle, the winding unit is switched OFF on winding unit switch (1): D Hold an empty cone/sleeve in your left hand. Observe LH/RH orientation of cones.D341-01

D With your right hand, grab the lower yarn end and thread it into the guiding elements along the yarn path. D Place yarn end across the outer edge of the cone/sleeve and retain it in this position with your left hand. D With your right hand, move the opening lever to the right, and insert the cone/sleeve between the package adapters. Have the yarn end clamped on the RH side between cone/sleeve and adapter. D Winding of transfer tail: Manually rotate the cone/sleeve forward, while guiding the yarn manually, until a sufficiently long transfer tail is wound. D Package start after lot start: 2 1 Briefly actuate the yellow illuminated key (2) Switch the winding unit ON on winding unit switch (1). The winding unit starts. D Package start after removal of a package: Actuate and hold yellow key (2).

D301-40

Switch the winding unit ON on winding unit switch (1). Hold yellow key actuated until the yellow light lights up. On machines with propack only: The cradle descents. The winding unit starts, the yellow lamp is extinguished. With this procedure the memorized yarn length, or package diameter, resp., is reset to zero.

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2.31

Supply Package (Bobbin) ChangeModel RM / Replenishing the Circular Magazine

2.3.12

Pull and retain the leading yarn end off the bobbin. Place the package (bobbin) base first into a vacant magazine chamber (1). Push the yarn clamp (2) aside and allow the yarn end to be sucked into the suction tube.

D377-21

Sequence 1 6 2 Allways begin replenshing at the first vacant magazine chamber viewing clockwise ( Ill.) ending with chamber No. 5.

e

Never attempt to fill chamber No. 6.

5 4

3

D377-22

2.3.2

Model E / Supply Package Creeling

Manually separate and retain the leading yarn end. Place the supply package on the creel arbor (Base first). Thread the yarn into the pigtail (1) and place it next to the suction pipe (2). 2 1

D384-07

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2.3.3

Model RC / Loading the Creel-out Magazine

Separate and hold the leading yarn end of the creel-out package. 2 1 Base first, place the creel-out package in the vacant pocket of the creel-out magazine (1). Have the yarn end drawn into suction nozzle (2).

D376-02

12

1

Creeling Sequence 2 3 4 5 Always begin creeling at the first vacant pocket in clockwise direction ( Ill.), ending with magazine pocket No. 11.

e

Never attempt to creel pocket No. 12!

11 10 6 7 9D376-03

8

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Autoconer 3382.4

2.51

Package DofferSwitching the Doffer ON/OFF

2.5.1

Switching ON D Move turn switch (1) to the right to Automatic. The doffer is switched ON. Switching OFF D Move turn switch (1) to the left to Manual. The doffer is switched OFF. Note: The doffer operates on (electronic) request only; i.e. it remains in standby position until a request from a winding unit is registered.D560-01

2

2.5.2

Keyboard

Entries and inquiries can be performed via key board (2) ( next page: Display of information and failures).

e2.5.33

These entries/inquiries are to be performed by qualified authorized personnel only!

Patrol Direction Reversal

Two sensor plates (3) are provided on the side of the doffer; contact of either sensor plate with an obstruction causes immediate reversal of the doffers patrol direction. Slightly touching a sensor plate while the doffer is in standby mode causes the doffer to travel appr. 3 winding units in the corresponding direction.

D501-24

3

2.5.4

Manually Disengaging the Doffer

Pulling the latch (4) releases the doffer from its engagement with a winding unit!

e4

The doffers turn switch (1) must be on Manual or the machine must be switched OFF, before attempting to manually disengage the doffer from a winding unit! The doffers cycling drive must be in neutral position. When shifting the disengaged doffer sideways be sure there is no obstruction in its way.

Switching the doffer (or the machine, resp.) ON again automatically retains the latch.D501-43

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2.5.5

Information and Failure Display

Text display (2) takes place in German or English only for the following functions: Display of Operation Status 2 3 3 1 D Doffer in Automatic mode (1) Information displayed: (First line) AUTOMATIC, clock time (Second line) Winding unit requesting doffer, or radial position of cam package in , present position (Winding unit No.) of doffer. D Doffer in Manual (1) mode for service purpose Text display: (First line) Main Menu (Second line) MANUAL Individual menu items can be selected via keyboard.

D560-01

eNote:

These entries / scans are reserved for qualified, authorized personnel only!

Information Display Informational display appears whenever external actual occurrences hamper the doffers functions; e.g. No cone / sleeve in the magazine (the winding unit to be doffed has no empty cones / sleeves in its magazine). Information display appears only on the package doffer. Failure Messages Failure messages are indicated by Red flashing keys (3).

eNote:

Malfunctions of the doffer must be remedied by qualified personnel only.

After failure remedy actuate the Enter key for confirmation and message clearing. Simultaneously the failure messages are indicated on the Informator in the language previously selected. Additional information D 4.5 Display of information and failures D 10.5 Package doffer

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3 Informator

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3-2

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Autoconer 3383.0 3.0.1 3.0.2 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14 3.1.15 3.1.16 3.1.17 3.1.18 3.1.19 3.1.20 3.1.21 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10 3.2.11 3.2.12 3.2.13 3.2.14 3.2.15 3.2.16 3.2.17 3.2.18 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Listing of Buttons and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structure and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Monitor Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screen Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screen Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Master Menu / Structure of Dialog Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cancellation of Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Entry / Selection of Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Window: Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes provided in the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Release of options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PC-Card Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PC-Card Settings / Battery Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reloading of the Informator Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Supply/Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lot (Yarn Lot) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Group Memories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lot preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Splicer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermosplicer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quality Control, Autospeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quality control, Quality package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quality control, Clearer cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quality Control, Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quality Control, Ribbon Breaking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery Package Doffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Options (Variopack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control, Lot control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lot copying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 3-7 3-8 3 - 13 3 - 13 3 - 14 3 - 15 3 - 16 3 - 18 3 - 19 3 - 20 3 - 21 3 - 22 3 - 23 3 - 28 3 - 29 3 - 30 3 - 31 3 - 32 3 - 34 3 - 35 3 - 37 3 - 38 3 - 40 3 - 41 3 - 43 3 - 43 3 - 44 3 - 45 3 - 48 3 - 49 3 - 51 3 - 58 3 - 60 3 - 62 3 - 66 3 - 69 3 - 70 3 - 72 3 - 75 3 - 76 3 - 78 3 - 80 3 - 873-3

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Autoconer 3383.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 3.3.10 3.3.11 3.3.12 3.3.13 3.3.14 3.3.15 3.3.16 3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8 3.5.9 3.5.10 3.5.11 3.5.12 3.5.13 3.5.14 3.5.15 3.5.16 3.5.17 Machine Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine configuration, Basic adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine configuration, Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine configuration, Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine configuration, Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine configuration, Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine configuration, Automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift calendar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery Packages, Package Doffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery packages, Package conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic System / Dust Extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatics / Dust Extraction, Compressed Air / Sub-Pressure . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatics / Dust Extraction, Dust Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatics / Dust Extraction, Travelling Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test, Bus test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test, Test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Program transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal Service Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Production data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Production Data, Lot Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Production Data, Winding Unit Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Production Data, Production Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Production Data, extended Production Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Production data, Clearer data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine Data, Electric / Electronic Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine data: Compressed air/Sub-pressure (Suction) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine Data, Automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine Data, Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine Data, Package Doffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reports, Lot-Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reports, Winding Unit Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reports, Machine Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 89 3 - 90 3 - 92 3 - 94 3 - 96 3 - 97 3 - 100 3 - 104 3 - 107 3 - 111 3 - 112 3 - 114 3 - 116 3 - 117 3 - 118 3 - 119 3 - 120 3 - 121 3 - 122 3 - 123 3 - 126 3 - 133 3 - 137 3 - 139 3 - 140 3 - 141 3 - 142 3 - 148 3 - 149 3 - 150 3 - 158 3 - 159 3 - 161 3 - 164 3 - 165 3 - 166 3 - 169 3 - 171 3 - 173 3 - 175 3 - 179

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Autoconer 3383.6 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 3.6.8 3.7 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7 3.7.8 3.7.9 3.7.10 3.7.11 3.7.12 3.7.13 3.7.14 Dialog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date / Clock time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Master Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Restoration of password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit of Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit of Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit of Yarn Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red Lights until Signal Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Report heading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lot change report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repeated shift report: Actual data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intermediate report: Actual data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repeated shift report: Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intermediate Report: Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repeated shift report: Actual data of a winding unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intermediate Report: Actual Winding Unit Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Start-up messages of the Informator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bus test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 181 3 - 182 3 - 183 3 - 184 3 - 185 3 - 186 3 - 187 3 - 188 3 - 189 3 - 191 3 - 192 3 - 192 3 - 195 3 - 195 3 - 196 3 - 197 3 - 200 3 - 201 3 - 203 3 - 203 3 - 204 3 - 207 3 - 207 3 - 207

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3.03.0.1

GeneralIntroductionOperation Manual Prior to operation of the Informator the operation manual should be thoroughly studied. Any user detecting an error in the manual, or the possibility of false interpretation of an instruction, is asked to kindly inform Schlafhorsts Technical Editorial department forthwith, in order to enable Schlafhorst to upgrade such passages of the manual. Monitor Screen Images Some of the menus are displayed only if the machine is specified and equipped accordingly. Such menus not in accordance with the equipment at hand, although explained in this manual, cannot be displayed on the monitor screen. The screen images depicted in this manual are only meant to serve for better understanding of the system, they could deviate from the actual display on the monitor screen.

Great care has been taken while collating text portions and illustrations contained in this manual. Occasional errors, however, cannot be totally precluded. Editor and authors can not be held legally liable in any respect for erroneous information and possible results thereof. All maintenance and service work must be performed by service personnel authorized by Schlafhorst. Schlafhorst will not accept liability for damages resulting from incompetent maintenance, or from service work performed by unauthorized persons.

a

Safety precautions must be complied with during the performance of any work ( 1.0). The customer is responsible for compliance with locally applicable safety and equipment rules and regulations.

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3.0.2

Listing of Buttons and Symbols

Buttons to the Right of the Screen Adjustment of Contrast: Lighter screen Entry through scrolling up

Entry through scrolling down Adjustment of Contrast: Darker screen Cursor down; one line down Printer: Advance paper feed Cursor up; one line up General Buttons Schlafhorst-Logo (For intergrated clearer only: Reversal to clearer menu) Leafing, to next page

Leafing, to previous page O.K.; (entry confirmation) Leafing, several pages forward Go back; one level, or one step Leafing, several pages backward Info; call for help text Leafing to 1st page Abortion of entry Lot No., counting down Clear (erase) last entry Lot No., counting up Access denied, wrong password Winding unit No., counting down

Winding unit No., counting up

3-8