CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto &...

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CORPORATE SOCIAL RESPONSIBILITY (CSR)

Transcript of CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto &...

Page 1: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

CORPORATE SOCIAL RESPONSIBILITY (CSR)

Page 2: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Introduction

Sustainability

2

Nachhaltigkeit ist seit jeher ein Grundprinzip des Handelns der Bharat Forge Global Holding GmbH. Es ist als Unternehmensziel verankert. Der Umweltschutz ist im Leitbild genannt, wie auch der Fokus auf langfristigen wirtschaftlichen Erfolg in Verbindung mit einer menschlichen Leistungskultur und hoher gesellschaftlicher Verantwortung. Eine nachhaltige Unternehmensführung liegt uns daher besonders am Herzen. Mit diesem Report möchten wir über die verschiedenen Facetten der Nachhaltigkeitsaktivitäten informieren.

Sustainability has always been a fundamental principle of business actions for Bharat Forge Global Holding. It is a business objective. Environmental protection is mentioned in ourcompanies’ mission statement, as well as the focus on long-term economical success, not least because of sustainable human resource management. A sustainable management of the group is especially important to us. With this report we would like to present the different facets of our sustainability efforts.

Page 3: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Introduction

Sustainability

3

Nachhaltigkeit setzt sich aus drei wesentlichen Gesichtspunkten zusammen:• Ökonomische Dimension• Ökologische Dimension• Gesellschaftliche Dimension

Alle drei Dimensionen sind gleichwertigNachhaltigkeit ist mehr als nur Umwelt

Sustainability is composed of three aspects:• Economic dimension• Ecologic dimension• Social dimension

All three dimensions are of equal rankSustainability is more than environment

Page 4: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Introduction

Business

4

Unter dem Dach der Bharat Forge Global Holding GmbH sind als operative Unternehmenseinheiten die Bharat Forge CDP GmbH im Verbund mit der Bharat Forge Daun GmbH, die Bharat Forge Aluminiumtechnik GmbH sowie die Bharat Forge Kilsta AB (Schweden) und Mécanique Générale Langroise (France) vereint.

Under the umbrella of Bharat Forge Global Holding GmbH, the operating companies areBharat Forge CDP GmbH in conjunction with Bharat Forge Daun GmbH, Bharat Forge Aluminumtechnik GmbH, Bharat Forge Kilsta AB (Sweden) and Mécanique GénéraleLangroise (France).

Page 5: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Introduction

Business

5

Die Bharat Forge Global Holding gehört zur Bharat Forge Limited, einer der führenden Schmiedegruppen der Welt. Die BFGH Gesellschaften beschäftigen sich mit der Konstruktion, Produktion und Lieferung von Aluminium- und Stahl-Schmiedeteilen für internationale Kunden. Sie bieten geschmiedete Stahlprodukte für LKW und PKW-Chassis, Antriebsstränge, Bahntechnik und Nicht-Automobil- / Maschinenteile; sowie Aluminium-Schmiede-Lösungen für PKW Chassis. Die Unternehmen bieten auch Werkzeuge, Matrizen und Vorrichtungen für die Herstellung entsprechender Produkte an.

Bharat Forge Global Holding belongs to Bharat Forge Limited, one of the leading forging groups in the world. BFGH Companies are engaged in the design, production, and supply of aluminum and steel forged components for international customers. It offers products, including truck-, PassCar -chassis, powertrains, railway technology, and non-automotive/machinery parts; and aluminum forging solutions for PassCar Chassis such as control arms, knuckles. The company also provides tools, dies, and fixtures for relevant products.

Page 6: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Bharat Forge Group

Legal Group Structure

6

BHARAT FORGE LIMITEDIndia

BHARAT FORGE GLOBAL HOLDING GmbHGermany

BHARAT FORGE DAUN GmbH

Germany

Bharat Forge CDP Trading (Sales)

Russia

BHARAT FORGE CDP GmbH

Germany

BHARAT FORGE Holding GmbH

Germany

BHARAT FORGE KILSTA AB

Sweden

MÉCANIQUE GÉNÉRALE LANGROISE

France

BHARAT FORGE ALUMINIUMTECHNIK GmbH

Germany

Bharat Forge of America(Sales Office)

USA

Bharat Forge International Ltd

UK

Bharat Forge PMT

USA

TALBAHN

Germany

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7 2

1

4

5

Bharat Forge Group

Forging Facilities

3

7

6

Bharat Forge Group

1 Bharat Forge Limited Pune, India

Bh

arat

Forg

e

Glo

bal H

old

ing 2 Bharat Forge CDP Ennepetal, Germany

3 Bharat Forge Daun Daun, Germany

4 Bharat Forge Aluminiumtechnik Brand-Erbisdorf, Germany

5 Bharat Forge Kilsta Karlskoga, Sweden

6 Bharat Forge PMT Technologie Surgoinsville, USA

Bharat Forge Group

1 Bharat Forge Limited BFL Pune, India

2 Bharat Forge CDP BFCDP Ennepetal, Germany

3 Bharat Forge Daun BFDaun Daun, Germany

4Bharat Forge Aluminiumtechnik

BFAT Brand-Erbisdorf, Germany

5 Bharat Forge Kilsta BFK Karlskoga, Sweden

6 Bharat Forge PMT Technologie BFPMT Surgoinsville, USA

7 Mécanique Générale Langroise MGL Saints-Geosmes, France

7

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8 2

1

4

5

6

Bharat Forge

Production Facilities

Bharat Forge Global Holding

2017 Bharat Forge Ltd. [1]

Bharat Forge CDP [2]

Bharat Forge Daun [3]

Bharat Forge Aluminium-technik [4]

Bharat Forge Kilsta [5]

MécaniqueGénéraleLangroise[6]

Bharat ForgePMT [7]

Capacity [t] 400.000 110.000Tools,

Machining18.000 80.000 Machining 40.000

Employees ~ 4.500 ~ 600 ~ 100 ~ 300 ~ 300 ~ 50 ~ 190

Turnover[Mio.€]

640 176 13 58 95 5 38

Locations 3 2 1 1 1 1 1

3

8

7

Page 9: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Press Lines

Bharat Forge Group

9

16.000

3

75-200

8.000-

12.500

6

30-100

2.500-

6.000

16

2-50

Others

Hammers (up to 80 mt)

Open Die Presses (Max. Ingot 70 tons)

Ring Rolling (up to 4,5 m dia)

Press size in tons

No. of Presses

Weight Range in kg

Page 10: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Key Facts

Bharat Forge CDP

10

• Founded: 1839

• Turnover: 176 mn EUR

• Material cons.: 110,000 t (Steel)

• Weight range: 2 – 70 kg

• Employees: ~ 600

• Key Products: Truck Knuckles, Crankshafts, Pistons, Tips, Railway, Parts for Eletric Cars/Hybrids

EnnepetalGermany

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Key Facts

Bharat Forge Aluminiumtechnik

11

• Founded: 1996

• Turnover: 57 mn EUR

• Material cons.: 18,000 t (Aluminium)

• Weight range: 2 – 7 kg

• Employees: ~ 300

• Key Products: Chassis Parts for Passenger Cars & Motorcycles

Brand-ErbisdorfGermany

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Key Facts

Bharat Forge Daun

12

• Founded: 1972

• Turnover: 13 mn EUR

• Employees: ~ 100

• Key Products: Tools, Machining

DaunGermany

Page 13: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Key Facts

Bharat Forge Kilsta

13

• Founded: 1646

• Turnover: 95 mn EUR

• Material cons.: 66,000 t (Steel)

• Weight range: 2 – 350 kg

• Employees: ~ 300

• Key Products: Front Axle & Pusher Beams, Crankshafts, Lever Arms

KarlskogaSweden

Page 14: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Key Facts

Mécanique Générale Langroise

14

• Founded: 1991

• Turnover: 5 mn Eur

• Weight range: up to 18 tons

• Employees: ~ 50

• Key Products: Machining (Oil & Gas, Drilling, Nuclear, Aerospace, Rail)

Saints-Geosmes, France

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Products

Passenger Car

15

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Products

Commercial Vehicle

16

Page 17: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Development Chain

Full Service

17

Specifications/ Loadcases

ProductDevelopment

ProductOptimisation

ProcessDevelopment

Production

Evaluation / Testing

Page 18: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Machining Capacity

For Hybrid Components (BF Daun)

18

BFGH delivers into zero emission passenger vehicles

… and works – in cooperation with universities - on new projects like light weight shafts for Electric Vehicles

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Comparison

Cold Forming vs. Flow Forming

Flow Forming

Cold Extrusion

19

BFGH develops resource efficient manufacturing processes by reduction of machining

Page 20: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Products Optimization

Integration of Tie Rod Arm

20

15% weight reduction

Weight reduction leads to CO2 reduction

Page 21: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Forging Simulation Example

Forging Fold

21

• FORGE3 Group License• 128-Core-Clusters in India and Germany• Many Multi-Core Installations

Simulations avoid energy and resource consumption

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Research and Innovation

General Fields

22

EmmissionControl

ProductionCost

Light WeightDesign

coordinated processes to optimize energy and resource consumption

Page 23: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Research and Innovation

General Fields

23

KeyDifferentiators

Technology & Innovation

Relationship

Customers

De-risked BusinessModel

New product development leveraging strong in –house R&D capabilities

Develop critical components with shortest lead time

Development partners

Leveraging relationship to expand in to new sectors

Strong Marquee Clientele

Biggest customer: 6%

Extensive product portfolio: Auto & Industrial

Balanced business: segments& Geography

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Kalyani Centre for Technology and

Innovation (KCTI, Pune)

Training Capacity

24

Learning & Development

Knowledge Management

Innovation

Page 25: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Kalyani Centre for Technology and

Innovation (KCTI, Pune)

25

Advanced Innovation & Research center Heat treatment lab Metallography Lab Optical Microscopy Scanning Electron Microscopy Mechanical testing lab Virtual manufacturing Advanced Learning-Technical Library Advanced learning courses 3D Printing (Plastic and Metals)

More than 35 post-graduate (Masters and Ph.D) researchers R&D projects related to product development and process improvement

Page 26: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Ökonomische Dimension

Economic dimension

26

4.2

69

.82

5

2.3

78

.64

0

59

2.9

18

9.4

99

4.4

62

.88

7

2.8

42

.65

2

62

6.2

73

7.6

33

3.8

23

.17

5

3.1

41

.40

6

55

6.0

37

6.4

48

3.8

82

.41

7

3.0

92

.76

0

62

0.7

68

9.3

81

3.9

50

.43

4

2.8

59

.92

7

80

2.3

26

10

.66

0

3.3

11

.00

4

2.5

33

.60

8

76

0.6

81

10

.15

5

CD P BF BF A T BFK MGL

VERKAUFTE PRODUKTE (STÜCK) / SOLD PRODUCTS (PIECES)

20 2015 2016 2017 2018 2019

Page 27: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Ökonomische Dimension

Economic dimension

27

99

.19

8

50

.07

3

9.9

33

11

1.1

10

63

.45

4

14

.72

2

10

0.0

47

58

.22

7

15

.88

5

96

.90

5

62

.60

2

16

.49

4

10

0.2

14

59

.71

2

15

.86

2

82

.00

4

57

.84

9

13

.80

0

CD P BF BFK BF A T

MATERIALEINSATZ (TONNEN) / MATERIAL CONSUMPTION (TONS)

2014 2015 2016 2017 2018 2019

Aluminium / AluminumStahl / Steel

Page 28: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Ökonomische Dimension

Economic dimension

28

28

.57

1

13

.15

3

22

9

32

.12

8

16

.85

5

32

5

28

.49

3

15

.67

6

61

7

26

.34

6

16

.13

8

52

0

26

.80

0

15

.96

5

53

5

22

.84

3

14

.95

6

55

7

CD P BF BFK MGL

STAHLSCHROTT (TONNEN) / STEEL SCRAP (TONS)

2014 2015 2016 2017 2018 2019

Page 29: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Ökonomische Dimension

Economic dimension

Strom / Electrical Power

29

83

.13

9

5.9

32 1

5.1

83

62

.92

5

1.6

22

91

.79

6

4.0

90

19

.50

2

70

.94

2

1.4

61

80

.63

4

4.1

96

18

.32

1

68

.85

5

1.5

08

77

.41

9

4.0

29

18

.86

0

71

.48

3

1.3

81

79

.85

2

4.3

45

18

.18

2

69

.74

9

1.4

15

68

.32

5

4.3

22

17

.39

4

66

.86

5

CD P BF BF D A UN BF A T BFK MGL

ENERGIEEINSATZ (MWH) / ENERGY CONSUMPTION (MWH)

2014 2015 2016 2017 2018 2019

Page 30: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Ökonomische Dimension

Economic dimension

HCM Process

30

Forging at BFAT

Former process

Cast House

Billets

Primary Aluminum

Scra

p /

Trim

min

g

Extrusion Plant

Forging at BFAT

Customer

Extrusion profiles

Forged parts

Today’s process

Primary Aluminum

Customer

Forged parts

Elimination of extrusion process including• billet casting• heat treatment• Surface machining

= 40% CO2 savings

Elimination of excessive transport includingtransport of scrap and trimming

= 3 ... 5% CO2 savings

In total savings of up to 45% CO2 !

Forging at BFAT

Scra

p /

Trim

min

g

Casting at BFAT

Page 31: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Ökonomische Dimension

Economic dimension

HCM TECHNOLOGY - creates ADVANTAGES

31

Benefits of HCM:

• High class cast surface => no peeling necessary• Homogenous grain structure => no heat treatment necessary

HCM Technology - creates advantages, avoids subsequent processes

Page 32: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Ökonomische Dimension

Economic dimension

Erdgas (MWh) / Natural Gas (MWh)

32

33

.40

3

3.7

72

19

.51

6

46

6

39

.60

6

3.8

43

30

.41

9

43

3

38

.03

2

3.3

87

31

.58

8

37

1

37

.43

0

3.3

73

32

.84

0

37

6

37

.20

6

3.5

11

37

.02

2

31

8

32

.39

6

3.5

06

34

.02

8

CD P BF BF D A UN BF A T MGL

2014 2015 2016 2017 2018 2019

Page 33: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Ökonomische Dimension

Economic dimension

Wasser (m³) / Water (m³)

33

32

.09

8

1.3

55

23

.17

1 26

.94

4

51

2

28

.12

0

2.9

68

25

.34

9

23

.55

9

51

9

38

.89

2

4.3

01

23

.91

2

23

.15

4

47

4

21

.55

2

5.8

76

25

.53

7

24

.50

7

44

7

23

.29

8

7.4

52

28

.31

7

27

.76

8

44

3

21

.38

6

8.6

63

28

.37

7

25

.24

7

49

2

CD P BF BF D A UN BF A T BFK MGL

2014 2015 2016 2017 2018 2019

Page 34: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Ökonomische Dimension

Economic dimension

Abwasser (l) / Waste water (l)

34

22

.89

0

14

.19

2

35

.56

8

56

6

22

.27

1

8.2

06

27

.82

2

31

5

26

.35

0

7.1

00

4.8

10

47

0

35

.94

5

8.7

21

18

.09

8

27

0

19

.43

6

13

.22

1

15

.13

4

35

4

19

.19

4

14

.62

1

13

.93

7

17

0

CD P BF BF A T BFK MGL

2014 2015 2016 2017 2018 2019

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Ökonomische Dimension

Economic dimension

Kraftstoffe (l) / Fuels (l)

35

53

.97

3

1.5

00

50

.43

7

1.8

00

51

.71

9

1.4

78

41

.31

8

50

2

41

.85

7

1.0

02

37

.83

2

1.0

00

CD P BF MGL

2014 2015 2016 2017 2018 2019

Page 36: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Gesellschaftliche Dimension

Social dimension

Qualifizierung / Qualifying

36

Bei Bharat Forge wird Wert auf die Qualifizierung der Mitarbeiter gelegt. Weiterbildung hält Mitarbeiter im Bereich neuer Technologien und optimaler Geschäftsabläufe auf dem Laufenden und treibt den Unternehmensfortschritt. Auf diese Weise ist Weiterbildung ein bedeutender Antrieb für Effizienz und Leistung von unseren Angestellten.Effizientere Mitarbeiter sind effektiver. Fähigkeiten und Fachwissen werden unter Kollegen ausgetauscht und verbreiten sich so im ganzen Unternehmen. Wissenstransfer spielt innerhalb des Unternehmens eine große Rolle.Sicherheits- und Gesundheitstraining reduzieren arbeitsbedingte Verletzungen und Krankheiten.

At Bharat Forge, we place great importance on qualifying employees.Further education keeps employees up to date with new technologies and optimal business processes and encourages improvements. In this way, training is a major driver of efficiency and performance for our employees.More efficient employees are more effective. Skills and expertise are shared among colleagues and spread throughout the company. Knowledge transfer plays a major role within the company.Safety and health training reduces work-related injuries and illnesses.

Page 37: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Gesellschaftliche Dimension

Social dimension

Schulungen / Trainings

37

24

5

63 71

29

1

33

2

40

15

7

37

5

30

9

80

24

6

24

4

32

3

34

21

3

37

1

35

9

61

17

3

30

3

28

7

7

55

7

CD P BF BF D A UN BF A T BFK

2014 2015 2016 2017 2018 2019

INTERNAL & EXTERNAL

Page 38: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Gesellschaftliche Dimension

Social dimension

Ausbildungsplätze / Apprenticeship

38

12

1

0

3

5

1

0

13

1

3

5

4

0 0

9

0

2

5

2

1 1

11

0

1

4

5

0 0

13

0

3 3

10

1 1

14

0

4

11

1 1

CD P BF TECHNICA L

CD P BF COMMERCIA L

CD P BF D UA L CURRICULUM

BF D A UN TECHNICA L

BF A T TECHNICA L

BF A T COMMERCIA L

BFK TECHNICA L

2014 2015 2016 2017 2018 2019

Page 39: CORPORATE SOCIAL RESPONSIBILITY (CSR) · 2020-05-29 · Extensive product portfolio: Auto & Industrial Balanced business: segments & Geography. Kalyani Centre for Technology and Innovation

Quality Management

Certificates – ISO/TS 16949:2009

39

Durch regelmäßige Zertifizierungen und Audits werden Risiken reduziert, Mitarbeiter sensibilisiert und qualifiziert.

Regular certifications and audits minimize risks, sensitize and qualify employees.

Zertifizierung ISO/TS 16949:2009 // IATF 16949:2016Zertifizierung des Werkzeugbaus Daun BFD nach DIN EN ISO 9001: 2008Zertifizierung ISO 50001:2011Zertifizierung BS OHSAS 18001:2007 & ISO 14001:2005

Kundenspezifische Zulassungen / Customized approvals:

Automotive Bereich / Area:z. B. AUDI/ VW: Formel-Q-Konkret, Daimler MBST,Ford-Q1, Volvo, MAN, MAHLE u. a.Non-Automotive Bereich / Area:z.B. Deutsche Bahn-Q1 und HPQCaterpillar SQEP

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Ideenmanagement

Idea Management

40

2014 2015 2016 2017 2018 2019

VV / sugg. Improvem.

abgegebene / rendered 609 251 137 104 49 29

abgeschl. / completed 607 250 133 96 47 23

Workshops

Prozessverb.1 2 0 4 2 3

1 2 0 2 0 0

SMED(Rüst- / set-up

workshop) 5 0 0 1 1 0

GAI(Ganzheitliche

Anlagen Instandhaltung) 2 0 0 0 0 0

5-S-Audits

% Anzahl durchgef. Audits / amount

comp. Audits92 73 78 89 88 73

ø Punkte / points(v. 100) 80 70 79 82 87 84

6-δlaufende / ongoing 1 0 0 3 2 2

abgeschl. / completed 1 0 0 1 0 0

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Gesellschaftliche Dimension

Social dimension

Sponsoring / Social events

41

2016 2017 2018 2019

girls-day

BFCDP, BFDaun,

BFAT

BFCDP,

BFDaun

BFCDP,

BFDaun

school events

BFCDP, BFDaun,

BFAT, BFK

BFCDP, BFDaun,

BFAT, BFK

BFCDP, BFDaun,

BFAT, BFK

BFCDP, BFDaun,

BFAT, BFK

apprenticeship fairs

BFCDP,

BFDaun

BFCDP,

BFDaun

BFCDP, BFAT BFCDP

plant visits

BFCDP,

BFDaun

BFCDP,

BFDaun

BFCDP,

BFDaun, BFAT

BFCDP,

BFDaun, BFAT

workshop school/economy

BFCDP,

BFDaun

BFCDP,

BFDaun BFCDP BFCDP, BFAT

Spenden gab es in verschiedenen Gebieten bei allen Gesellschaften.Zu nennen ist hier die Unterstützung von diversen Sportvereinen (Fußball, Hockey), Feuerwehr, Schulen, Verein für Knochenmarkspende, die Tafel etc.

Donations were made in different areas in all companies.To mention is the support of various sports clubs (soccer, hockey), fire brigade, schools, association for bone marrow donation, “die Tafel”, etc.

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Gesellschaftliche Dimension

Social dimension

BFL India, Corporate Social Responsibility

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Bharat Forge Corporate Social Responsibility (CSR)

CSR is an integration of social and environmental objectives into business objective. Sustainability is the soul of CSR. The journey of CSR started in Bharat Forge in 1970 when Community Centers were established in different communities for empowerment of women. CSR has been evolved over decades at BFL with the simple objective of ‘Giving Back to the society’. We have started our CSR initiatives in specific areas which include - Village development, Promotion of Education, Skills Development, vocational training, environmental and ecological protection, health and hygiene, character building through sports.

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Gesellschaftliche Dimension

Social dimension

BFL India, Corporate Social Responsibility / Initiatives

43

Our CSR Initiatives are

A) Village Development Project:Bharat Forge have adopted 91 villages from 5 districts

Working on 5 major indicators – Water (forDrinking & Agriculture), Livelihood (increase in family income), Roads (internal), Health & Hygiene (children and women) and Education (for Primary education). The work started with the help of cross functional team and under the mentorship of our Chairman.

The impact of the work done is tangible and is generating trust in the villagers and is helping to increase their family income.B) Environment Sustenance:1. Water harvesting work2. Tree plantation drive 3. Waste management - Installed composter planters in the nearby communities for

decomposition of kitchen waste, helping to reduce 75 kgs of waste per day.

District No. of villages

Pune 33Ahmednagar 7

Satara 25

Kolhapur 21Solapur 5Total 91

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Gesellschaftliche Dimension

Social dimension / A) Village Development Project

BFL India, Corporate Social Responsibility / Initiatives

44

Districts

No of Villages Covered

2017-

18

2018-

19

2019-

20Total

Pune 16 13 04 33

Ahmednagar 02 04 01 07

Satara 02 13 10 25

Kolhapur 02 13 06 21

Solapur 00 04 01 05

Total 22 47 22 91

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Gesellschaftliche Dimension

Social dimension / B) Environment Sustenance

BFL India, Corporate Social Responsibility / Initiatives

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Summary of Water Harvesting Work : 2018-19

Sr. No. District Liters TCM Cub. Mtr. Land [Acer] Beneficiaries

1 Pune 83,021,000.00 83.02 83,021 682 9169

2 Ahmednagar 730,600,000.00 730.60 730,602 2150 7700

3 Kolhapur 23,200,000.00 23.20 - 235 6300

4 Satara 68,280,000.00 68.28 68,280 1120 6950

Capacity of water storage(LTR)

905,101,000.00 905.01 881,903 4,187 30119

water tank construction at villages from 4 Districts

135,000.00 - - - 8957

Total water harvesting work 905,236,000.00 905.01 881,903 4,187 39,076

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Gesellschaftliche Dimension / Social dimension

B) Impact Of Village Development

Project BFL India, Corporate Social Responsibility / Initiatives

46

• Baseline survey• Awareness &

Ownership of the community.

• Construction of check dams & bandharas.

• Widening and deepening canals & riverbeds.

• Pipelines & drinking water system.

• Financial investment

• Human & Material resources

• 7,98,897 cub. mtrs.silt removed.

• 90,52,25,000 liters water stored.

• 508 Wells & 468 borewells recharged.

• 4187 Acres landbrought under irrigation.

• 46 km Internal WBM & Concrete roads constructed.

• Land Levelling of ‘1451.5 R’

Input

• Increase in water availability.

• Positive changes in crop pattern, crop diversity.

• Enhance agriculture & livestock productivity.

• Reversed Migration

• Setting up of processing units

• Availability of fertile land for cultivation

• Improved quality of life of rural community

• Higher family income.

• Employment / entrepreneurship opportunities for local youth

• Farming opportunities to the villagers Who never cultivated their land

• Thinly populated villages getting populated

Activities Output Outcome Impact

Resources Results

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Gesellschaftliche Dimension

Social dimension

BFL India, Corporate Social Responsibility / Initiatives

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C) Promotion of Education

Bharat Forge promotes education through Akutai Kalyani Trust, a public charitable trust,since 1993. The trust supports educational foundation, thereby carrying out educationalactivities indirectly. From 2014, the Trust decided to directly carry out educational activities with support from Bharat Forge & its sister companies (The Kalyani Group Companies).• Pratham Pune Education Foundation – Through this initiative Bharat Forge is providing

the nonformal education to 20000 underprivileged children from 22 communities. Also, with association of Jnana Prabodhini started fast track (Pradnya Vikas Programme) for children from communities for all round development and career guidance.

• The Company has started “Anubhav Shala (Khelghars)” for the children from slum areas whose parents go to work in the morning and come back late in the evening.

• Educational Sponsorship For higher education we are supporting 30 girl students & mentorship is provided to

these students by our technical team. The Company supports 100 girls from the weaker section of society for their primary

education through K. C. Mahindra Education Trust under Nanhi Kali program.

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Gesellschaftliche Dimension

Social dimension

BFL India, Corporate Social Responsibility / Initiatives

48

D) Skill development

Public Private Partnership for developing Industrial Training institutes (ITI s)

• To strengthen the vocational training system in the country and bring it closer to the industries’ requirements, BFL has set up an ITI at Khed. We are also helping 2 more ITIs under Public Private Participation scheme.

“Changing Gears” is the skill development initiative for the Graduates from College of Engineering to develop their soft skills for employability.

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Gesellschaftliche Dimension

Social dimension / D) Skill development

BFL India, Corporate Social Responsibility / Initiatives

In continuation of Swachhata Hi Seva drive, BFL organized ‘SWACHHA SUNDAR SHALA’ Competition for all Zillah Parishad schools and Corporation schools from the nearby areas of Bharat Forge and the villages we are developing .

The competition was organized from 1st December, 2018 to 30th January, 2019 in all schools. Around 15,489 Students participated in the competition.

48

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Gesellschaftliche Dimension

Social dimension / D) Skill development

BFL India, Corporate Social Responsibility / Initiatives

50

50

Under Mission Sanitation of School:

No. of SchoolTotal Total No of students

covered Urinals WCs

Govt. Schools - 28 173 101 6804

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Gesellschaftliche Dimension

Social dimension / D) Skill development

BFL India, Corporate Social Responsibility / Initiatives

50

Telangana Academy of Skill & Knowledge

Maharashtra State Skill Development Society

- Two Training Center for Advanced Training in Hi-Tech Radio

Frequency Technologies

- In Collaboration with Skill Development bodies of

Governments of Telangana & Maharashtra

- ~30 Students trained annually by experts from Academia &

Industry – India and Foreign

- Bridging the Skill Gap and Enhancing Employability with

Practical & Application-based Know-how & Know-why

- Industry aligned Program created in tandem with Defence

Business Unit

- Trial Program for Two years

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Gesellschaftliche Dimension

Social dimension

BFL India, Corporate Social Responsibility / Initiatives

52

E) Mission Sanitation of Schools - BFL has adopted 28 Government schools and constructed toilets for the children. The sanitation facilities have helped in reducing the absenteeism of girl students in the school.

F) Promotion of Sports -Bharat Forge supports “LAKSHYA”, a non-profit sports organisationwhich works towards identifying and nurturing budding talent in sports. Bharat forge [BFL] sponsors 7 players.

G) Women empowerment – Bharat Forge runs three Community Development Centers in three different communities for vocational training & income generating activities for women. Total beneficiaries are 940 women. The women have formed self-help groups and they provide uniforms and hand gloves to BFL.

Departmental CSR Initiatives - In a structured way, every department of BFL has taken up a specific CSR project. Each department in the company work with the institutions for deprived groups of the society. They also go to Govt. Schools around Pune to teach and mentor the students.

Thus Bharat Forge has a holistic approach for the development of society.

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Compliance

53

Die Bharat Forge Gruppe und Bharat Forge Global Holding für die zugeordneten Unternehmen haben Regelungen zur Korruptionsprävention und Compliance.

Compliance wird in diesem Sinne als regelkonformes Verhalten von Unternehmen und Mitarbeitern verstanden. Der Begriff Compliance wird verwendet, um die Einhaltung juristischer Vorschriften, aber auch freiwillige Kodizes im Unternehmen zu umschreiben.

Als Ziel der Compliance ist die Steigerung der Effektivität durch klare Regeln sowie die Risikominimierung anzuführen.

Die Erweiterung des Compliance Verständnisses auf die Felder des ganzheitlichen Risikomanagements und des Qualitätsmanagements schafft ein integriertes Präventionssystem, das durch unternehmerische Steuerungsmodule präventiv auf die Non-Konformität von Vorgaben wirkt und ein ordnungsgemäßes Verhalten sicherstellt.

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Compliance

54

The Bharat Forge Group and Bharat Forge Global Holding for the associated companies have regulations on corruption prevention and compliance.

Compliance is in this sense understood as compliant behavior of companies andemployees. The term compliance is used to indicate to comply with legal regulations as well as voluntary codes in the company.

The goal of compliance is the increase of the effectiveness by clear rules as well as to minimize risks.

The extension of compliance understanding to the fields of holisticrisk management and quality management creates an integrated preventive system which -through entrepreneurial control modules- affects preventative the non-compliance of prescriptions and ensures proper behavior.

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Compliance

55

Mitgeltende Dokumente sind:

• Verhaltenskodex für Mitarbeiter;• Arbeitsdokumente zur kartellrechtskonformen Arbeit;• Anforderungen an Einladungen;• Guideline zur kartellrechtskonformen Durchführung von Sitzungen;• Verhaltensregen für den Durchsuchungsfall;• Supplier Code of Conduct;• Whistleblower Richtlinie Bharat Forge.

Die Geschäftsführung ist sich der Bedeutung dieser Thematik bewusst und hat Compliance Officer für jede Gesellschaft berufen. Sie achten auf die Konformität der Regeln und unterstützen die Mitarbeiter bei der Umsetzung und der Einhaltung selbiger.

Regelmäßige Schulungen stellen sicher, dass die Mitarbeiter informiert, qualifiziert und sensibilisiert sind.

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Compliance

56

Other applicable documents are:

• Code of Conduct for Employees;• Working documents on antitrust compliant work;• Invitation requirements;• Guideline on antitrust-compliant conduct of meetings;• Behavior in cases of search;• Supplier Code of Conduct;• Whistleblower policy Bharat Forge.

The management is aware of the importance of this topic and has appointedCompliance Officers for each company.They pay attention to the conformity of the rules and support the coworkers with the implementation and compliance thereof.

Regular training ensures that employees are informed, qualified and sensitized.