Environmental Product Declaration IE1œber_VEM... · 2016. 6. 3. · IE1-K21R 90 S4 kWh/product...

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Environmental Product Declaration www.vem-group.com www.vem-group.com Three-phase asynchronous motors Design series IE1-K2.. 0.75 kW bis 355 kW IE1 Environmental Product Declaration

Transcript of Environmental Product Declaration IE1œber_VEM... · 2016. 6. 3. · IE1-K21R 90 S4 kWh/product...

  • Environmental Product Declaration

    www.vem-group.comwww.vem-group.com

    Three-phase asynchronous motors

    Design series IE1-K2..

    0.75 kW bis 355 kW

    IE1

    Environmental Product Declaration

    http://www.vem-group.com/

  • General information

    VEM motors Thurm GmbHÄußere Dresdner Strasse 35 08066 ZwickauPostfach 20 03 2908003 ZwickauGermany

    VEM motors GmbHCarl-Friedrich-Gauß-Strasse 138855 WernigerodePostfach 10 12 5238842 WernigerodeGermany

    The companies belong to the VEM Holding GmbH, which is operating 6 production sites in Europe and 4 international sales companies. Both companies belong to the business line low-voltage motors of VEM Holding GmbH.

    The design series IE1-K2.. includes the sizes 80, 90, 100, 112, 132, 160, 180, 200, 225, 250, 280, 315 and 355. The output range is between 0.75 kW and 355 kW in the voltage range from 220 V up to 725 V. Characteristic applications can be found in plant engineer-ing, materials handling technology, energy and environmen-tal engineering, heating and climate engineering as well as traffic engineering. This document has been issued for three representative motor types.

    IE1-K21R 90 S41.1 kW; 1500 r.p.m.; 400/690 V D/Y, 50 Hzefficiency at 100 % load 76.7 %

    IE1-K21R 160 M411 kW; 1500 r.p.m.; 400/690 V D/Y, 50 Hzefficiency at 100 % load 88.0 %

    IE1-K21R 315 S4110 kW; 1500 r.p.m.; 400/690 V D/Y, 50 Hz efficiency at 100 % load 93.5 %

    Product description

    VEM motors GmbH, Postfach 10 12 52, D-38842 Wernigerode EPD IE1-K21R

    Manufacturer

    Environmental characteristics

    Reliability data Mean time between failure θ = 40.000 h

    γ percentage life-time Tγ = 15 a for γ = 50γ percentage effective life-time Tγ = 90.000 h for γ = 50

    Interval between maintenance 2-pole motors = 10.000 h 4-pole motors = 20.000 h

    Maintenance time Tv = 2 h

    Wear parts bearing system

    Average repair time Tv = 20 h

    Average failure time for winding θ1W = 40.000 h

    Calculated bearing life-time when observing permitted loads (data see catalogue) = 20.000 h

    All data and calculations below are based on the Final Report „Methodology for Ecodesign of Energy- related Products MEErP 2011“ dated 28th November 2011 and on the corresponding Excel calculation chart „ecoreport2011“.A life-time of 15 years has been taken into account with an estimated average service life of 3.000 h. For the calculation of the energy consumption during manu-facture, operation and disposal phase a German energy mix was taken as basis. For 2012 the energy mix consists of: 11 % domestic gas, 19 % black coal, 16 % nuclear energy, 26 % brown coal, 22 % renewable energy and 6 % other (Source: AG Energiebilanzen, BMU edition: 3/2013). The operation point selected for service life corresponds to the rated data of the motor. In real life the operation point can be subject to noticeable fluctuations.

    Motor type IE1-K21R 90 S4 IE1-K21R 160 M4 IE1-K21R 315 S4

    Material kg/product kg/kW kg/product kg/kW kg/product kg/kW

    Electric sheet steel 5.55 5.05 32.64 2.97 329.9 29.99

    Other steel materials 1.56 1.42 10.26 0.93 70.97 6.45

    Cast iron 6.54 5.95 34.54 3.14 286.38 26.03

    Aluminium 0.59 0.54 3.41 0.31 17.10 1.55

    Copper 1.35 1.23 5.78 0.53 61.07 5.55

    Insulation material 0.05 0.05 0.40 0.04 2.30 0.21

    Insulation resin 0.07 0.06 0.35 0.03 2.07 0.19

    Varnish/paints 0.06 0.05 0.14 0.01 0.65 0.06

    Packaging materials 0.57 0.52 7.50 0.68 33.00 0.30

    Used materials

  • IE1-K21R 90 S4 kWh/product kWh/kW

    Type of energy Manufacture Service life Disposal Manufacture Service life Disposal

    Electrical energy 39.17 1.51·105 – 35.61 1.37·105 –

    Thermal energy 181.11 1.67 7.78 164.65 1.52 7.07

    Energy consumption and losses

    IE1-K21R 160 S4 kWh/product kWh/kW

    Type of energy Manufacture Service life Disposal Manufacture Service life Disposal

    Electrical energy 221.67 3.02·105 – 20.15 2.74·105 –

    Thermal energy 953.89 8.89 50.00 86.72 0.81 4.55

    IE1-K21R 315 S4 kWh/product kWh/kW

    Type of energy Manufacture Service life Disposal Manufacture Service life Disposal

    Electrical energy 2111.94 3.02·105 – 19.20 0.27·105 –

    Thermal energy 9010.56 82.22 405.28 81.91 0.75 3.68

    IE1-K21R 90 S4Environmental effects

    Equivalent unitProduction

    phaseUtilization

    phaseTotal

    life-time cycle

    Global warming potential, GWP kg CO2 / kW 57.27 21083.64 21150.00

    Acidification potential, AP g SO2 / kW 710.00 93299.09 94034.55

    Eutrophization g PO4 / kW 13.64 93.64 107.27

    Heavy metals (water) mg Hg / 20 / kW 565.45 2131.82 2145.45

    Heavy metals (air) mg Ni / kW 863.64 5001.82 5870.91

    Classification data for emissions

    IE1-K21R 160 S4Environmental effects

    Equivalent unitProduction

    phaseUtilization

    phaseTotal

    life-time cycle

    Global warming potential, GWP kg CO2 / kW 31.64 4216.91 4249.82

    Acidification potential, AP g SO2 / kW 356.82 18661.91 19022.45

    Eutrophization g PO4 / kW 7.64 18.73 26.36

    Heavy metals (water) mg Hg / 20 / kW 313.27 428.36 741.64

    Heavy metals (air) mg Ni / kW 496.45 1003.55 1500.73

    IE1-K21R 315 S4Environmental effects

    Equivalent unitProduction

    phaseUtilization

    phaseTotal

    life-time cycle

    Global warming potential, GWP kg CO2 / kW 30.13 421.93 452.45

    Acidification potential, AP g SO2 / kW 360.35 1869.30 2230.88

    Eutrophization g PO4 / kW 7.45 1.94 9.38

    Heavy metals (water) mg Hg / 20 / kW 316.70 45.68 362.39

    Heavy metals (air) mg Ni / kW 510.06 104.70 605.95

    VEM motors GmbH, Postfach 10 12 52, D-38842 Wernigerode EPD IE1-K21R

  • Recycling and disposal The machine contains no hazardous substances according to EU directive 2011/65/EU.

    Criteria for hazardous substances are defined as follows: carcinogenic, mutagenic, toxic, poisonous, radioactive, hazardous to water, climate-changing, ozone-depleting, especially all substances complying with the chemical law and hazardous substances directive, annex VI “Exemptions for manufacturing and usage”.

    When disposing the machines the national regulations must be observed. In addition please take care to observe the ordinance of waste oils when disposing used oils and greases. These substances must not be contaminated with solvents, cold cleaner and residues of paint.

    Before transfer to the recycling stations the individual mate-rials should be separated. Main materials are grey cast iron (housing), steel (shaft, stator and rotor sheets, small parts), aluminium (stator), copper (windings) and plastics (insula-tion material, i. e. polyamide, polypropylene, etc.). Electronic components like circuit boards (inverter, encoder, etc.) are recycled separately.

    Utilization phase compared to total life-timeIt must be noted that the effect on environment is biggest during utilization phase. These results from the fact that motors are an energy consuming device. The GWP of the utilization phase is therefore many times higher than during production and disposal phase.

    Regulation (EC) no. 640/2009 dated 22nd July 2009 / Regulation (EU) No. 4/2014 from 6th January 2014This standard is also the base for the implementation of guideline 2005/32/EG „Environmentally sound design of energy driven products“ (EUP directive) for drive technology products. With the regulation (EC) no. 640/2009 dated 22nd July 2009 about implementation of the EUP directive the course is set for a market change to energy saving motors.

    The implementation is realised in three steps:

    Step 1: Minimum efficiency (MEPS) IE2 since 16th June 2011

    Step 2: Increase to IE3 [Premium motors] is done on 01.01.2015 for the power range 7.5 kW to 375 kW. As option: IE2 + inverter

    Step 3: On 01.01.2017 the power range is enlarged to include 0.75 kW to 375 kW. As option: IE2 + inverter

    This regulation has been revised by the European Com-munity. It became valid on 27th July 2014 under the title of regulation (EC) 4/2014. The existing exceptions of regula-tion (EC) 640/2009 are restricted again see item c). For that reason VEM is not selling IE1 motors within the scope of the restrictions after the regulation became valid. (a) Motors that are designed for operation immersed totally or partly in liquid media;

    (b) Motors that are completely integrated into another machine (for example pumps, ventilators and com- pressors) and therefore the energy efficiency cannot be tested seperately;

    (c) Motors specially designed for operation at the following ambient conditions:

    (i) installation heights more than 4.000 meter above sea level;

    (ii) ambient temperatures above +60 °C;

    (iii) operating limit temperatures more than 400 °C;

    (iv) ambient temperatures below -30 °C (any motor) or at ambient temperatures below 0 °C (water-cooling method)

    (v) coolant temperatures at the inlet opening below 0 °C or above +32 °C;

    (vi) areas with risks of explosions complying with guideline 94/9/EC

    (d) Brake motors

    Termination of production for products in the scope of directive EC 640/2009 and not complying with the minimum efficiency classes of IEC/EN 60034-30-1.(IE1 standard motors and non-classified) On 1st January 2015 the legally required minimum efficien-cies for motors in the power range 7.5 kW to 375 kW is raised to IE3 “Premium Efficiency” in compliance with the EC-motor regulation 640/2009. Thus it is only allowed to place IE3-motors on the market after that date. As alter-native the motor regulation allows the use of IE2-motors in connection with a frequency inverter.

    It is not necessary to distribute the individual components motor and inverter together. The components can be sold separately. The user is responsible for observing the com-pliance with the specifications of the EC-regulation. He is therefore obliged to specify in his order that the motors will be used exclusively in connection with a frequency inverter.

    VEM motors GmbH, Postfach 10 12 52, D-38842 Wernigerode EPD IE1-K21R

  • For detailed information please visit our website.

    www.vem-group.comwww.vem-group.com

    VEM Holding GmbH

    Pirnaer Landstraße 176 01257 Dresden Germany

    VEM Sales

    Low voltage department

    Phone +49 3943 68-3127 Fax +49 3943 68-2440 E-mail: [email protected]

    High voltage department

    Phone +49 351 208-3237 Fax +49 351 208-1108 E-mail: [email protected]

    Drive systems department

    Phone +49 351 208-1180 Fax +49 351 208-1185 E-mail: [email protected]

    VEM Service

    Phone +49 351 208-3237 Fax +49 351 208-1108 E-mail: [email protected]

    © 2016 KOMMUNIKATION SCHNELL GmbH | Photo: Wolfgang Koglin

    http://www.vem-group.com/mailto:[email protected]:[email protected]:[email protected]:[email protected]