LOGISTICS INNOVATION AT BOSCH POWERTRAIN SOLUTIONS · SCND after SOP: Rollout within IPN System CIP...

LOGISTICS INNOVATION AT BOSCH POWERTRAIN SOLUTIONSA CREATIVE PUZZLE CHALLENGE

WINFRIED ROCKENSTEINER

VICE PRESIDENT DIVISIONAL LOGISTICS (PS/LO) ROBERT BOSCH GMBHPOWERTRAIN SOLUTIONS

Powertrain Solutions | PS/LO | 19.11.2019

© Robert Bosch spol. s r.o. 2019. Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe sowie für den Fall von Schutzrechtsanmeldungen.

Bosch Group | Highlights of the 2018 business year

2

Sales Bosch Group

€78,5bn Research and development

68.700associates worldwide

+4.300

+37%52m web-enabled

products sold

+

Headcount

rises to

+7.700

EBIT from

operations

€5,5bn

Research and

development spending

€7,3bn

60%

Mobility Solutions (BBM)One of the world’s leading

providers of mobility solutions

8 Divisions:

Powertrain Solutions (PS) / Chassis Systems Control

/ Electrical Drives / Car Multimedia / Automotive

Electronics / Automotive Aftermarket / Automotive

Steering / Connected Mobility Solutions 409.900



Bosch Powertrain Solutions | Business Set Up

3

electrified powertrains with battery systems

gasoline and diesel direct

injection

fuel-cell technologies

engine management systems

fuel supply modules

fuel injectors and pumps

ignition systems

common-rail system

Denoxtronic

mass air-flow sensors

electric motors

power electronics

48-volt battery

battery management systems

e-axles

electronic diesel control

Bosch: 409.900

Powertrain Solutions: 88.000

PS Logistics: 4.300

3 market segments

passenger cars

commercial and off-highway

vehicles

electric vehicles

€20bn Sales



Bosch Powertrain Solutions | Logistics KPIs

Every 6 seconds a goods receipt is booked

€1,1bnLogistics costs

€1,7bnInventories

>50PS production

locations ww

~1.000Trucks/day

4

97 Locations

in 27 countries



Our Vision / Our Mission

5

PS strategy: Towards

a digital supply chain!



PS strategy: Towards a digital supply chain!

6



Our challenges until 2021

7

100 – 26 – 4,1 – 0

100 % OE /AA

Delivery Performance26 days

TCT

4,1 % of TNS

TLC

“0” Logistic

Quality Incidents



Bosch Powertrain Solutions | Process First

8

Process-oriented approach

Process firstEasy. Lean.

Technology as enabler



Inventory

LogisticsCosts

LogisticsQuality

DeliveryPerformance

Sustainability

9

Bosch Powertrain Solutions | Set of Key Enabler




10

Inventory

LogisticsCosts

LogisticsQuality

DeliveryPerformance

Sustainability



Enable Standards – Digital Inbound


11




12

Enable Standards – Digital Inbound




13

Inventory

Logistics Costs

Logistics Quality

Delivery Performance

Sustainability



SCND as integral module of PS strategyBosch Powertrain Solutions | Set of Key Enabler

✓ Start 2016 with PEP

✓ 2018 SCND integral part of every major new project

✓ 2019 IPN-System-CIP with SCND in existing SC

Usage of RedLake as data source

Using PSI-Tool in whole PS:

influence of TCT, TLC & CO2

ACHIEVEMENTS

eMachine

Part of the e-Axle

LOG costs savings∼ 2.1 Mio. €

Digital Twin:

Whole PS Network in PSI

SCND after SOP:

Rollout within IPN System CIP

∼ 60 IPN

2016LOG @ PEP Development SCND before SOP – start in e-Axle

2017

2018

2019

Data extraction

from RedLake

data base

via

2020

LOG @ FLOW

Rollout in all new PS product

areas

Battery

Fuel Cell

examples

SCND before SOP sucessfully implemented

14




15

SCND as integral module of PS strategy




16

Inventory

LogisticsCosts

LogisticsQuality

DeliveryPerformance

Sustainability




17

PS/LOG: 70 associates located in 3 main locations:

Stuttgart, Budweis (CZ), Shanghai (CN)Stuttgart

Budweis

Shanghai

Organizational set up to support the digitalization journey




18

Inventory

LogisticsCosts

LogisticsQuality

DeliveryPerformance

Sustainability



Enable Standards – People as key enabler for excellence


19

Bosch Events App240 members

Daily exchange

Plant Workshop

>30 workshops in 2018

>25 plants

Event base

Planner Conference97 PS participants

38 PS plants

Yearly exchange

Standard Training4.300 employees

Competence management

Region Workshops150 members

Event base

Standard Info900 employees

LSCPS, LNT, share point, …

Planner

Experience

Exchange707 members

14 sessions in 2019

Monthly exchange

Topic Training700 employees

Topic related tool & process

trainings

Best Practice

ExchangeJohari




20

Inventory

LogisticsCosts

LogisticsQuality

DeliveryPerformance

Sustainability



PS strategy “Digital Supply Chain”Bosch Powertrain Solutions | Set of Key Enabler

21



Bosch Powertrain Solutions | Set of Key EnablerStock Management: Intelligent Supermarkets

22




23

Inventory

LogisticsCosts

LogisticsQuality

DeliveryPerformance

Sustainability

THANKYOU

LOGISTICS INNOVATION AT BOSCH POWERTRAIN SOLUTIONS · SCND after SOP: Rollout within IPN System CIP...

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