Manual Motorstarters.pdf
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M A N U A L M O T O R S T A R T E R S G H G 6 3 5 - 1
F I T S W H E R E O T H E R S D O N T
Compact
Manual
Motor
Starter
up to 16 A
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Bigger is not always better!Thanks to the new CEAG concept of EEx-dencapsulation in our works, compared to theproducts with the same basic electrical dataavailable from our competitors, we havesucceeded in reducing the size of our
products by half!
For the user this means that, even in con-
fined spaces that are not easily accessible,
the protection switches can be installed
directly on the motor, thus ensuring
optimum protection.
Fits where others dont!
Mounting in switch panels or motor controls a nightmare with large, heavy manual motor
starters.
Problem solved thanks to the small, compact
design of the new CEAG manual motor starter
Quick - cost efficient and safe thanks to the
integrated mounting holes for direct mounting in
switch panel cutouts four self-tapping screws
are all that is needed and the switch fits!
Please dont start the motor!
So that the motor cannot be startedunintentionally: the locking facility isdesigned for a standard padlock, witha shackle diameter up to 6.3 mm.
Ex Manual Motor Starter GH
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35-1 New Concept Half the Size!
The Advantages for You
G
Permanent IP 66 guaranteed, as the enclosure ishermetically sealed
G The cables are pre-fitted, thus pre-wired
connections
G Quick installation without opening enclosure
pre-wired connections
G Cost savings thanks to quick and safe installation
G Installation also possible in confined spaces
that are not easily accessible, e.g. directly on
the motor
G Panel mounting from front using self-tapping
screws
G Mounting on pipes or lattices possible using suitable
mounting brackets
G Optional integrated under-voltage trip available
G Quick setting of rated motor current from the outside
G Large, ergonomic switch handle for safe operation
even when wearing safety gloves
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Comparison of Installation Times: Your Cost Savings
Conventional Installation (IP 65)
Undo four enclosure screws
Remove cover
Fit apparatus on the mounting surfaces
Install cable with cable glands
(select cable, install seal insert with cable,
strip cable, fit wire-end ferrules, seal cable
glands)
Connect conductors to switch insert
Test wiring
Close apparatus
Connect conductors to terminal block and motor
Sealed Enclosure (IP 66)
Not necessary
Not necessary
Fit apparatus
Not necessary
Not necessary
Not necessary
Not necessary
Connect conductors to
terminal block and motor
Application Examples
G
Connection of portable motors(industrial suction devices , drum pumps)
G Protection against overloads with agitators,
circulation pumps and other load depending motors
G Combination or plugs and sockets and manual motor
starters for safe and reliable connection or isolation
during maintenance work
G Local operation of the motor
(no additional control switch)
G Panel mounting as part of a motor control and
monitoring installation
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All Components from One Source
G Connection and intermediate terminal boxes
G Wall sockets, couplers or flange sockets
and eXLink
G Control and signal apparatus
G Cable entries in EEx-e and EEx-d versions
(metal and moulded plastic)
G Motor control centre for control and monitoring
G Mounting plates for quick and cost efficient
installation of apparatus
The Complete System for your Motor Control in Zone 1
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C O O P E R C R O U S E - H I N D S G M B H 2
Z O N E 1 Z O N E 2 Z O N E 2 1 Z O N E 2 2
E X - M A N U A L M O T O R S T A R T E R S G H G 6 3 5 - 1
GHG 635-1Panel mounting
1 0 1 2 1 4 1 6 181 1,2 1,5 21,05
2,5 3 4 5 677,2
7,58 9
0,005
0,01
0,05
0,1
1
2
3
4
5
7
s 10
20
30
4050
m i n 1
2
3
4
5
10
h 1
2
20
lsuA
tiezes
gnippirT
emit
tnemehcnelcdedspmeT
Vielfaches des EinstellstromesMultiple of setting currentMultiple de l'intensit regle
T e c h n i c a l d a t aGHG 635-1
EC-Type Examination Certificate PTB 05 ATEX 1020
Marking to 94/9/EC II 2 G II 2 D IP 66 T80C
Type of protection EEx d IIC T6
Enclosure material Glass-fibre reinforced polyester
Rated voltage up to 690 V, 50/60 Hz
Rated current 0,1 A up to 16 A
Short-circuit backup fuse up to 400 V AC short circuit protected up to 50 kA
Switching capacity AC 3 690 V / 16 A
Thermal release trippinng T II
Permissible ambient temperature 20 C to +40 C
Permissible storage temperature in original packing 40 C to +80 C
Degree of protection acc. to EN 60529/IEC 529 IP 66Protection class acc. EN 60598/IEC 598 I
Line cord H05 V2-V2-F 2 x 5 x 1.0 mm2 (up to 9.0 A)
(Standard length 3 m, other length on request) 2 x 5 x 1.5 mm2 (up to 12.5 A)
2 x 5 x 2.5 mm2 (up to 16.0 A)
Weight (without line cord) approx. 1 kg
Dimensions (W x H x D) 85 x 178 x 129 mm
Undervoltage tr ip
Rated voltages 230/400 V 50/60 Hz (Standard)
440 V/500 V/24 V/48 V/60 V on request
Tripping at 35....70 % UR
Can be switched on at U > 85 % UR
Back-up fuse no additional short circuit fuse required
with undervoltage trip
without undervoltage trip
E X - M A N U A L M O T O R S T A R T E R S
I GHG 635-1 I
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Dimensions in mm C O O P E R C R O U S E - H I N D S G M B H 1
Z O N E 1 Z O N E 2 Z O N E 2 1 Z O N E 2 2
E X - M A N U A L M O T O R S T A R T E R S G H G 6 3 5 - 1
GHG 635-1with mounting plate
O r d e r i n g d e t a i l s
Sett ing range Undervoltage t r ip Cord length Order No.
H05 V2-V2-F
0.1 - 0.16 A no 2 x 3 m 1.0 mm2 GHG 635 1200 R0001
230 V 2 x 3 m 1.0 mm
2 GHG 635 1210 R0001
400 V 2 x 3 m 1.0 mm2 GHG 635 1220 R0001
0.16 - 0.25 A no 2 x 3 m 1.0 mm2 GHG 635 1200 R0002
230 V 2 x 3 m 1.0 mm2 GHG 635 1210 R0002
400 V 2 x 3 m 1.0 mm2 GHG 635 1220 R0002
0.25 - 0.40 A no 2 x 3 m 1.0 mm2 GHG 635 1200 R0003
230 V 2 x 3 m 1.0 mm2 GHG 635 1210 R0003
400 V 2 x 3 m 1.0 mm2 GHG 635 1220 R0003
0.40 - 0.63 A no 2 x 3 m 1.0 mm2 GHG 635 1200 R0004
230 V 2 x 3 m 1.0 mm2 GHG 635 1210 R0004
400 V 2 x 3 m 1.0 mm2 GHG 635 1220 R0004
0.63 - 1.0 A no 2 x 3 m 1.0 mm2 GHG 635 1200 R0005
230 V 2 x 3 m 1.0 mm2 GHG 635 1210 R0005
400 V 2 x 3 m 1.0 mm2 GHG 635 1220 R0005
1.0 - 1.6 A no 2 x 3 m 1.0 mm2 GHG 635 1200 R0006
230 V 2 x 3 m 1.0 mm2 GHG 635 1210 R0006
400 V 2 x 3 m 1.0 mm2 GHG 635 1220 R0006
1.6 - 2.5 A no 2 x 3 m 1.0 mm2 GHG 635 1200 R0007
230 V 2 x 3 m 1.0 mm2 GHG 635 1210 R0007
400 V 2 x 3 m 1.0 mm2 GHG 635 1220 R0007
2.5 - 4.0 A no 2 x 3 m 1.0 mm2 GHG 635 1200 R0008
230 V 2 x 3 m 1.0 mm2 GHG 635 1210 R0008
400 V 2 x 3 m 1.0 mm2 GHG 635 1220 R0008
4.0 - 6.3 A no 2 x 3 m 1.0 mm2 GHG 635 1200 R0009
230 V 2 x 3 m 1.0 mm2 GHG 635 1210 R0009
400 V 2 x 3 m 1.0 mm2 GHG 635 1220 R0009
6.3 - 9 A no 2 x 3 m 1.0 mm2 GHG 635 1200 R0010
230 V 2 x 3 m 1.0 mm2 GHG 635 1210 R0010
400 V 2 x 3 m 1.0 mm2 GHG 635 1220 R0010
9 - 12.5 A no 2 x 3 m 1.5 mm2 GHG 635 1200 R0011
230 V 2 x 3 m 1.5 mm2 GHG 635 1210 R0011
400 V 2 x 3 m 1.5 mm2 GHG 635 1220 R0011
12.5 - 16 A no 2 x 3 m 2.5 mm2 GHG 635 1200 R0012
230 V 2 x 3 m 2.5 mm2 GHG 635 1210 R0012
400 V 2 x 3 m 2.5 mm2 GHG 635 1220 R0012
A c c e s s o r i e s
Type Content Order No.
Mounting plate Mounting plate for pipe mounting (1 or 2)
square profile 41 x 41 mm or U-profile
60 x 40 mm incl. snap-on fixing clips GHG 630 1926 R0001
Screws size 1 5 self -tapping screws for panel mounting
1 - 2 mm wall thickness GHG 630 1925 R0001
Screws size 2 5 self -tapping screws for panel mounting2- 3 mm wall thickness GHG 630 1925 R0002
129858569 11,8
38 50
4,551
9,831
m3.ac
22
11
6
Panel mounting
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Cooper Crouse-Hinds GmbH
Neuer Weg Nord 49D-69412 EberbachPhone +49 (0) 6271/806-500Fax +49 (0) 6271/806-476Internet www.ceag.dee-mail [email protected]
30080002067/2/12.0
5/SL
Technicaldetailssubjecttoalteration.
ValidfromD
ecember2005