Mikrofichen XT 500 - ih-es.deih-es.de/Explosionszeichnungen.pdf · XT 500. Inhaltsverzeichnis...
Transcript of Mikrofichen XT 500 - ih-es.deih-es.de/Explosionszeichnungen.pdf · XT 500. Inhaltsverzeichnis...
InhaltsverzeichnisBreaker & Governor/Unterbrecher & Zündzeitpunktversteller......................................................................4Camshaft & Chain/Nockenwelle & Steuerkette.............................................................................................6Carburetor/Vergaser.......................................................................................................................................8Clutch/Kupplung..........................................................................................................................................12Crankcase Cover/KurbelgehäuseDeckel.....................................................................................................14Crankcase/Kurbelgehäuse............................................................................................................................16Crankshaft & Piston/Kurbelwelle & Kolben................................................................................................18Cylinder Head/ZylinderKopf......................................................................................................................20Cylinder/Zylinder.........................................................................................................................................22Electrical 1/Elektrik 1 (Kabelbaum, Batterie etc.).......................................................................................24Electrical 2/Elektrik 2 (Hupe, Leerlaufschalter, Blinkrelais etc.)................................................................26Exhaust/Auspuff...........................................................................................................................................28Flasher Light/Blinker...................................................................................................................................30Fly Wheel Magneto/Lichtmaschine.............................................................................................................32Frame/Rahmen.............................................................................................................................................34Front Fender & Rear Fender/Kotflügel........................................................................................................36Front Fork/Telegabel....................................................................................................................................38Front Wheel/Vorderrad................................................................................................................................42Fuel Tank/Tank.............................................................................................................................................44Handle Switch & Lever/Lenkerschalter & Hebel........................................................................................46Handlebar & Cable/Lenker, Kabel & Züge.................................................................................................48Headlight/Scheinwerfer................................................................................................................................50Intake/Einlaß (Luftfilter & Ansaugbereich).................................................................................................52Kickstarter....................................................................................................................................................54Oil Pump & Oil Cleaner/ÖlPumpe & Filter..............................................................................................56Rear Arm & Suspension/Schwinge & Federbeine.......................................................................................58Rear Wheel/Hinterrad..................................................................................................................................60Seat/Sitzbank................................................................................................................................................64Shift Cam & Fork/Schaltwalze & gabel.....................................................................................................66Shift Shaft & Pedal/Schaltwelle & hebel....................................................................................................68Side Cover & Tool/Seitendeckel & Werkzeug.............................................................................................70Speedometer & Tachometer/Drehzahlmesser & Tachometer......................................................................72Stand & Footrest/Ständer, Fußrasten & Bremsgestänge...............................................................................74Steering/Lenkkopf & Gabelbrücken.............................................................................................................76Taillight & License Plate/Rücklicht & Kennzeichenhalter..........................................................................78Transmission/Getriebe.................................................................................................................................80Valve/Ventile................................................................................................................................................82
Breaker & Governor/Unterbrecher & Zündzeitpunktversteller
1 5838162050 BREAKER PLATE ASSY 12 5838162150 CONTACT BREAKER ASSY 13 5838164550 SCREW 34 5838161550 WIRE, lead 15 5838163150 LUBRICATOR 16 5838162550 CONDENCER 17 9780106014 SCREW, pan head 28 9290106200 WASHER, plain 29 5838165350 GOVERNOR ASSY 110 9730106016 BOLT 111 9020106060 WASHER, plate 1
Camshaft & Chain/Nockenwelle & Steuerkette
1 6831217101 CAMSHAFT 1 12 5831217600 SPROCKET, cam chain (34T) 13 9360416092 PIN, dowel 14 9010110303 BOLT 15 1T11227900 PLATE 16 9020110591 WASHER, plate 17 9330600502 BEARING (B6005) 18 9330600506 BEARING (B6005) 19 9344047044 CIRCLIP 110 5831154900 SPROCKET, cam chain (17T) 111 5831153300 PLATE, cam chain sprocket 112 9450002106 CHAIN (BFOSM106L) 113 9460002001 JOINT, chain 114 5831223100 GUIDE, stopper 1 115 9250106014 SCREW, pan head 216 3411224103 GUIDE, stopper 2 117 5831224700 SHAFT, tensioner 118 9321012152 ORING 119 5831221700 ROD, chain tensioner 120 9050114095 SPRING, compression 121 2H01223200 DAMPER 122 9014918100. SCREW 123 9017918199 NUT 124 9321032172 ORING 125 5831221200 CAP, chain tensioner 1
Carburetor/Vergaser
1 1T21410161 CARBURETOR ASSY 1 12 1931414225 JET, Pilot (#25.0) 13 5831414152 NOZZLE, main 14 5831414800 PIPE 15 1371414344 JET, main (#220) 15a 1371414342 JET, main (#210) 15b 1371414346 JET, main (#230) 16 1681419028 NEEDLE VALVE ASSY 17 2141419500 WASHER, needle valve 18 5831418500 FLOAT 19 1271418600 PIN, float 110 5831418400 GASKET, float chamber 111 2Y0141810012 BODY, float chamber 1 112 9290106100 WASHER, spring 413 9250106014 SCREW, pan head 414 5581414700 ORING 115 2Y01411500 PLUG, screw 116 5831411240 VALVE, throttle 1 117 1T11411602 NEEDLE 118 1641413700 CLIP 119 5831429100 BRACKET 1 120 9850104012 SCREW, pan head 221 9290104100 WASHER, spring 222 5831427400 CONNECTOR 123 5831493300 SPRING, diaphragm 124 5831455800 PIN 225 5831438600 PIN 126 5831495100 WASHER 127 5831421600 *SCREW 128 3H11429200 BRACKET 2 129 2V01459200 SCREW 130 9290205100 WASHER, spring 131 5831453600 GASKET 132 5831415800 TOP, mixing chamber 133 9850104014 SCREW, pan head 234 9290104100 WASHER, spring 235 1271413400 SPRING, air adjusting 136 3541414700 ORING 137 5251412300 SCREW, air adjusting 138 5831426400 SPACER 139 2J21457100 BRACKET, throttle 1
40 9850105012 SCREW, pan head 241 9290105100 WASHER, spring 242 5831413101 SPRING, throttle valve 143 5831423901 SEAL 144 5831426500 WASHER 145 3H11421500 SHAFT, throttle lever 146 5831457300 LEVER 147 9290108100 WASHER, spring 148 8121459400 NUT 149 2J21413300 SPRING, throttle stop 250 5831424501 SCREW, guide 151 2J21412100 SCREW, throttle stop 152 5831417101 PLUNGER, starter 153 5001413500 SPRING, Plunger 154 5831456200 ORING 155 5831417400 CAP, Plunger 156 8021417300 COVER, Plunger cap 157 5831491800 RING 158 7371413700 CLIP 159 5831417501 LEVER, starter 1 160 5831459400 COLLAR 161 9250106012 SCREW, pan head 162 9290106100 WASHER, spring 163 5831458900 SPRING 164 9350108001 BALL 165 1E61419700 PIPE 166 4321419700 PIPE 167 3411499100 SCREW 168 6841495600 WASHER 169 2L11419100 PLUG, drain 170 2141414700 ORING 1
Clutch/Kupplung
1 5831615000 PRIMARY DRIVEN GEAR COMP.(77T) 12 1701616400 PLATE, thrust 2 13 5831637100 BOSS, clutch 14 5831632100 PLATE, friction 85 3601632500 PLATE, clutch 2 76 4981635100 PLATE, pressure 1 17 9050123391 SPRING, compression 68 9015906010 SCREW, with washer 69 9056025153 SPACER 110 5831611100 GEAR, primary drive (30T) 111 9028207021 KEY, straight 112 9020816019 WASHER, conical spring 113 9017016182 NUT 114 3631615400 PLATE, thrust 1 115 2141611900 SPRING, belleville 116 9917018086 NUT 117 1741635600 ROD, Push 1 118 5831635701 ROD, Push 2 119 5831638200 AXLE, Push lever 120 2141638900 JOINT 121 9024006005 PIN, clevis 122 9140110010 PIN, cotter 123 9050812279 SPRING, torsion 124 9331511720 BEARING, cylindrical 225 9310217148 OIL SEAL 126 9020117327 WASHER, plate 127 3641634300 SCREW, adjusting 128 5831634400 NUT, adjusting 129 9020112172 WASHER, plate 1
Crankcase Cover/KurbelgehäuseDeckel
1 5831541100 COVER, crankease 1 12 6831545100 GASKET, crankcase cover 13 9131606025 BOLT 44 9131606035 BOLT 15 1E61542011 CRANKCASE COVER ASSY (L.H) 16 9131606035 BOLT 37 583154310298 COVER, crankcase 3 18 9310114089 OIL SEAL 19 9342025002 CIRCLIP 110 9310215147 OIL SEAL 111 5831546200 GASKET, crankcase cover 3 112 5831542500 COVER, generator 2 113 9321035173 ORING 114 9131606030 BOLT 815 9131606040 BOLT 216 9183022016 PIN, dowel 217 5831541700 COVER, cap 118 5831545700 GASKET 119 9131606025 BOLT 220 9043010027 GASKET 121 9034010003 PLUG, straight screw 122 9046508076 CLAMP 1
Crankcase/Kurbelgehäuse
1 2Y01510000 CRANKCASE ASSY 12 9181005016 PIN, dowel 23 5831537100 BREATHER 14 9131606035 BOLT 85 9131606045 BOLT 46 9131606065 BOLT 17 9131606055 BOLT 18 5831535800 SEPARATOR, oil 19 5831534600 BREATHER 1 110 5831534700 BREATHER 2 111 9046071017 CLAMP, hose 112 9046022083 CLAMP, hose 213 9043009121 GASKET 114 9046505084 CLAMP 115 3631538100 PLATE, bearing cover 116 9870105012 SCREW, flat head 317 9044507039 HOSE 118 9046505075 CLAMP 119 9250106012 SCREW, pan head 120 5831531600 DAMPER, engine mount 1 221 5831531701 SPACER, engine mount 122 9321012095 ORING 223 5831538300 PLATE, bearing cover 124 9270106015 SCREW, flat head 225 5831542600 COVER 126 5831546600 GASKET 2 127 9250106018 SCREW, pan head 4
Crankshaft & Piston/Kurbelwelle & Kolben
1 5831140000 CRANKSHAFT ASSY 12 5831141200 CRANK 1 13 5831142200 CRANK 2 14 5831168100 PIN, crank 1 15 93310635A5 BEARING, cylindrical 16 5831165100 ROD, connecting 17 9330630622 BEARING (6306SH4 SPECIAL) 18 9310230145 OIL SEAL 19 9028005013 KEY, woodruff 110 9020112593 WASHER, plate 111 9290112100 WASHER, spring 112 9017012067 NUT 113 9330630702 BEARING (B6307) 114 5831115000 BREAKER SHAFT ASSY 115 5831153600 GEAR, drive (21T) 116 9020115234 WASHER, plate 117 9020109572 WASHER, plate 118 583116310295 PISTON (STD) 118a 583116310296 PISTON (STD) 118b 5831163502 PISTON (IST O/S 0.25MM) 118c 5831163602 PISTON (2ND O/S 0.50MM) 118d 5831163702 PISTON (3RD O/S 0.75MM) 118e 5831163802 PISTON (4TH O/S 1.00MM) 119 5831161001 PISTON RING SET (STD) 119a 5831161011 PISTON RING SET (IST O/S) 119b 5831161021 PISTON RING SET (2ND O/S) 119c 5831161031 PISTON RING SET (3RD O/S) 119d 5831161041 PISTON RING SET (4TH O/S) 120 5831163300 PIN, Piston 121 9345022027 CIRCLIP 1
Cylinder Head/ZylinderKopf
1 2Y01110100R4 CYLINDER HEAD ASSY 12 5831113311 GUIDE, intake valve (IST O/S) 23 9183024016 PIN, dowel 24 9321014299 ORING 25 5831112700 ABSORBER 3 26 9017910279 NUT 47 9017910277 NUT 18 9020110124 WASHER, plate 59 9530308600 NUT 210 9020108649 WASHER, plate 211 9131606055 BOLT 212 1E61784100 GEAR, driven (15T) 113 9310408055 OIL SEAL 114 9020108587 WASHER, plate 215 1E61784300 BUSH, driven gear outer 116 9010906418 BOLT 117 9043006014 GASKET 118 9131606025 BOLT 319 1T11119700 PLUG, viewer 120 9034014038 PLUG, straight screw 221 9043014043 GASKET 222 5831118600R4 COVER, cylinder head side 2 223 9321049296 ORING 224 9131606018 BOLT 425 9470100117 PLUG, spark (NGK BP7ES) 126 5831228800 CAM, decompression 127 9050816303 SPRING, torsion 128 9010906418 BOLT 129 9043006014 GASKET 130 5831228300 BRACKET, decompression 131 9310412054 OIL SEAL 1
Cylinder/Zylinder
1 5831131000 CYLINDER 12 9321092295 ORING 13 5831112700 ABSORBER 3 24 9020110590 WASHER, plate 45 9183024016 PIN, dowel 26 5831135100 GASKET, cylinder 17 9011610087 BOLT, stud 48 9017910201 NUT 49 9131606030 BOLT 310 5831118101 GASKET, cylinder head 1 111 9183024016 PIN, dowel 212 9011610222 BOLT, stud 213 9011610223 BOLT, stud 114 9011608190 BOLT, stud 215 9011610225 BOLT, stud 2
Electrical 1/Elektrik 1 (Kabelbaum, Batterie etc.)
1 3638197063 RECTIFIER ASSY 11 3538197050 RECTIFIER ASSY 12 9850105016 SCREW, pan head 13 9290105600 WASHER, plate 14 1E68191062 VOLTAGE REGULATOR ASSY 15 9250106015 SCREW, pan head 26 9290106100 WASHER, spring 27 9290106600 WASHER, plate 28 1E68194900 WIRE, lead 19 1E68211029 BATTERY ASSY (6N63B1) 110 1E68213100 BAND, battery 111 1E68212201 SEAT, battery 112 9044608433 HOSE 113 1E68215000 FUSE HOLDER ASSY 114 1E68215100 FUSE (6V10A) 215 2H18250820 MAIN SWITCH ASSY 116 2H18255600 DAMPER, main switch 1 117 5268257900 CAP, key 218 4378255600 DAMPER, main switch 219 4378251600 COLLAR, main switch 220 9020105031 WASHER, plate 221 9850105025 SCREW, pan head 222 9290105100 WASHER, spring 223 2H18259040 WIRE HARNESS ASSY 124 5388259910 COVER, connector 225 5838231050 IGNITION COIL ASSY 126 9250106025 SCREW, pan head 227 9290106600 WASHER, plate 228 5128237010 PLUG CAP ASSY 128a 8088237010 PLUG CAP ASSY 129 9046510018 CLAMP 130 9046510090 CLAMP 131 4378393600 BAND switch cord 632 1E68211600 WIRE, minus lead 133 3668259100 BAND 134 9044607114 HOSE 135 1E68212900 COVER, battery 136 9046508028 CLAMP 137 9250106014 SCREW, pan head 138 9290106100 WASHER, spring 1
Electrical 2/Elektrik 2 (Hupe, Leerlaufschalter, Blinkrelais etc.)
1 1T28253000 STOP SWITCH ASSY 12 2H78254000 NEUTRAL SWITCH ASSY 13 9043010148 GASKET 14 4208335030 FLASHER RELAY ASSY 15 3H78337100 HORN 16 9730108012 BOLT 17 9290108100 WASHER, spring 1
Exhaust/Auspuff
1 1T11461102 PIPE, exhaust 1 12 1T11462800 PROTECTER, exhaust pipe 13 9890606010 SCREW, bind 24 5831476600 WASHER, protecter 25 1E61476601 WASHER, protecter 26 9020606060 WASHER, wave 27 9562108615 BOLT, stud 28 9043038054 GASKET 19 9017908004 NUT 210 1T11471401 GASKET, muffler 111 1T11478800 BAND, silencer 112 1U61471051 MUFFLER ASSY 1 113 1T11471800 PROTECTOR, muffler 1 114 9890606010 SCREW, bind 315 5831476600 WASHER, protecter 316 1E61476601 WASHER, protecter 317 1T21472800 PROTECTER, muffler 2 118 9890606012 SCREW, bind 319 5831476600 WASHER, protecter 320 1E61476601 WASHER, protecter 621 9038708572 COLLAR 222 1T11474701 DAMPER, muffler 423 9020908162 WASHER 224 9020912163 WASHER 225 9131608050 BOLT 126 9011008018 BOLT, hexagon socket head 127 1T11479101 STAY, muffler 128 1T11475501 GASKET, silencer 129 9560108100 NUT, u 230 9020208103 WASHER, plate 231 9020108326 WASHER, plate 232 9290108100 WASHER, spring 333 9290108600 WASHER, plate 134 9530308800 NUT, crown 1
Flasher Light/Blinker
1 1U68331045 FRONT FLASHER LIGHT ASSY 1 22 3668331240 LENS, flasher 13 1M18331360 GASKET, flasher lens 14 1M18330960 REFLECTOR 15 9770130620 SCREW, Panhead tapping 26 BULB (6V21W) 27 1R68333045 REAR FLASHER LIGHT ASSY 1 28 1M18330960 REFLECTOR 19 1M18331360 GASKET, flasher lens 110 3668331240 LENS, flasher 111 9770130520 SCREW, Panhead tapping 212 BULB (6V21W) 213 9290110100 WASHER, spring 214 9038710403 COLLAR 215 9530210600 NUT 216 1U68333600 CORD 217 9290110100 WASHER, spring 218 9530210600 NUT 219 1U68454400 COVER 2
Fly Wheel Magneto/Lichtmaschine
1 2H08130050 FLYWHEEL MAGNETO ASSY 12 2H08135050 ROTOR ASSY 13 5838130950 BASE, magneto 14 5838131150 COIL, ignition 1 15 5838134550 SCREW, pan head 26 2H08131350 COIL, lighting 1 17 1E68134650 SCREW, pan head 28 2H08131550 LEAD WIRE ASSY 19 1E68132850 CLAMP 110 5838134650 SCREW, pan head 111 9250206016 SCREW, pan head 3
Frame/Rahmen
1 4E5211100033 FRAME COMP 12 9010510039 BOLT, washer based 13 9010510063 BOLT, washer based 14 9018510035 NUT, selflocking 45 9010608064 BOLT, washer based 16 9010610051 BOLT, washer based 27 9018508089 NUT, selflocking 18 9020808011 WASHER, conical spring 19 9020110126 WASHER, plate 110 5832131600 STAY, engine mount 111 9732108025 BOLT 212 9290108100 WASHER, spring 213 9290108600 WASHER, plate 214 1T12131700 STAY, engine mount rear 115 9732108025 BOLT 216 9290108100 WASHER, spring 217 9290108600 WASHER, plate 218 5832131500 STAY, engine 2 219 9010508066 BOLT, washer based 420 2H12147100 PROTECTOR, engine 121 9730106014 BOLT 522 9290106100 WASHER, spring 623 9020106657 WASHER, plate 524 1E62130800 HELMET HANGER ASSY 125 9270106018 SCREW, flat head 126 1T22144100 BRACKET, stop switch 127 5832177100 BODY, cap 128 9043027124 GASKET 129 9044511289 HOSE 130 9046710008 CLIP 231 5832175500 CLAMP 132 9770150110 SCREW, Panhead tapping 133 5832175600 NET, filter 134 9043022123 GASKET 135 9580108012 BOLT, flange 136 9043008119 GASKET 137 STEERING LOCK ASSY 138 1342348410 CAP, handle lock 139 9026904003 RIVET 140 9020804029 WASHER, conical spring 1
Front Fender & Rear Fender/Kotflügel
1 3H62151100 FENDER, front 12 9048014198 GROMMET 43 9038706388 COLLAR 44 9020106067 WASHER, plate 45 9730106030 BOLT 46 9290106100 WASHER, spring 47 1U6216100036 REAR FENDER COMP. 18 1E62163800 DAMPER 1 49 9038707391 COLLAR 210 9732106025 BOLT 211 9290106100 WASHER, spring 212 9730108030 BOLT 113 9732108045 BOLT 114 9017008216 NUT 115 9020108114 WASHER, plate 216 1E62163900 DAMPER 2 217 9038708258 COLLAR 218 9290108100 WASHER, spring 219 9530308800 NUT, crown 220 9290108200 WASHER, plain 121 9020108326 WASHER, plate 122 1T12162000 MUD GUARD COMP. 123 5832174600 SEAL, box 124 9020106067 WASHER, plate 325 9732106014 BOLT 326 9290136100 WASHER, spring 327 9046408020 CLAMP 1
Front Fork/Telegabel
1 4E52310130 FRONT FORK ASSY 12 2W62312600 TUBE, outer 1 13 2W62313600 TUBE, outer 2 14 1972314500 OIL SEAL 25 50923146L0 WASHER, oil seal 26 1W123156L0 CLIP, oil seil 27 1W123153L0 RING, snap 28 1G823144L1 SEAL, dust 29 1W123148L0 COVER, dust seal 210 1W123168L0 WASHER, outer tube 211 2Y02317300 SPINDLE, taper 212 2Y02317000 CYLINDER COMP., front fork 213 3H72312400 TUBE, inner 1 214 1W123318L0 HOLDER, cable 1 115 50923489L0 BAND 116 2N62319100 BOOT 217 3419209060 BAND, boot 218 50923194L0 SCREW, boot band 219 3H72314100 SPRING, front fork 220 5832314200 SEAT, spring upper 221 1W62311810 SPACER 222 2402311400 GASKET 223 1U6231111M1 BOLT, cap 224 1U623168M0 CAP, front fork 225 4E5233403033 UNDER BRACKET COMP. 126 9010908397 BOLT 327 9010108340 BOLT 128 9020108544 WASHER, plate 529 1E62331710 HOLDER, cable 130 9046208024 CLAMP 131 9290108100 WASHER, spring 432 9631108600 NUT 433 50923158L0 GASKET 234 2782318150 BOLT, hexagon socket head 235 1222312900 GASKET, drain plug 236 1222311901 PLUG, drain 237 1T22331800 HOLDER, cable 1 138 1E62331900 HOLDER, cable 2 139 5592154100 DAMPER 1 140 9730106020 BOLT 141 9290106100 WASHER, spring 1
42 9290106600 WASHER, plate 143 4E5231220033 COVER, outer 1 144 1N52313800 GASKET, upper cover 2 145 3H7231310033 COVER, upper 2 246 1N52313700 GASKET, upper cover 1 147 9250106020 SCREW, pan head 448 9290106100 WASHER, spring 449 9290106600 WASHER, plate 450 1E62338900 GUIDE, cable 151 9046823097 CLIP 152 4E5231320033 COVER, outer 2 153 1N52313800 GASKET, upper cover 2 1
Front Wheel/Vorderrad
1 1E6251110098 HUB, front 12 1832531500 FLANGE, spacer 13 2142511700 SPACER, bearing 14 9330620203 BEARING (B6202RS) 15 9330620205 BEARING (B6202) 16 9310220009 OIL SEAL 17 2N6250161098 BRAKE SHOE PLATE ASSY 18 9048010068 GROMMET 19 4312533002 BRAKE SHOE COMP. 210 9050720002 SPRING, tension 211 3082513500 GEAR, drive (10T) 112 1092613600 BUSH 113 3082513800 GEAR, meter (10T) 114 9310407003 OIL SEAL 115 9310550010 OIL SEAL 116 9020122283 WASHER, plate 217 9020107076 WASHER, plate 118 9341022014 CIRCLIP 119 2142514901 CLUTCH, meter 120 1E62515100 CAMSHAFT 121 1482535300 SHIM, camshaft 122 2N62515500 LEVER, camshaft 1 123 9010106278 BOLT 124 9560106100 NUT, u 125 9441821201 RIM (1.8521) 126 1E62510401 SPOKE SET, front 127 9413221254 TIRE (3.2521) 128 9423221124 TUBE (3.2521) 129 9433021084 BAND, rim (30021) 130 1T22539400 SPACER, band 131 1562539800 BALANCER, wheel 132 1W12518101 AXLE, wheel 133 3222511800 COVER, hub dust 134 9038715720 COLLAR 136 9017114020 NUT, castle 136 9020914165 WASHER 137 5212518800 CAP38 9140130030 PIN, cotter39 1022513700 RING, stop40 9321014104 ORING
Fuel Tank/Tank
1 3H7241100004 FUEL TANK COMP. 12 4E52424010 GRAPHIC SET 13 4E52416110 EMS4EM 1 24 4982450001 FUEL COCK ASSY 1 15 4982452300 VALVE 16 4982452800 WASHER 17 4982452401 LEVER, cock 18 9020618025 WASHER, wave 19 4982452600 PLATE, lever fitting 110 2142453500 SCREW, lever fitting 211 4982452200 GASKET 112 4982452100 CUP, filter 113 2142451200 GASKET 114 9014906008 SCREW 215 9020206010 WASHER, plate 216 9044511288 HOSE 117 9046710008 CLIP 218 2A62461100 BODY, cap 119 1W12461200 GASKET, cap 120 9044509119 HOSE 121 9048022177 GROMMET 222 9038709506 COLLAR 223 9020106073 WASHER, plate 224 9732106030 BOLT 225 9290106100 WASHER, spring 226 9048022054 GROMMET 127 9020908097 WASHER 128 9730108016 BOLT 129 9290108100 WASHER, spring 130 5832418100 DAMPER, locating 1 231 9850105012 SCREW, pan head 232 9290105100 WASHER, spring 233 5832418200 DAMPER, locating 2 2
Handle Switch & Lever/Lenkerschalter & Hebel
1 583829110198 HOLDER, lever 1 12 2H08391220 LEVER 1 13 9010906410 BOLT 24 9560106100 NUT, u 25 9730106022 BOLT 26 9290106100 WASHER, spring 27 5838398100 LEVER, decompression 18 5838391300 COLLAR, decompression lever, 19 9850105018 SCREW, pan head 110 9560105100 NUT, u 111 2H08392220 LEVER 2 112 3618292131 HOLDER, lever 2 113 3618398030 FRONT STOP SWITCH ASSY 114 9020108083 WASHER, plate 215 1E68397600 SWITCH. handle 1 116 9850605018 SCREW, pan head 217 1R78397200 SWITCH, handle 4 118 9850605025 SCREW, pan head 119 9850605030 SCREW, pan head 1
Handlebar & Cable/Lenker, Kabel & Züge
1 3H72611100 HANDLEBAR 12 5832624200 GRIP (R.H) 13 2H02624300 TUBE, throttle guide 14 1W12624900 RING, leaf 15 1E62624100 GRIP (L.H.) 16 2H02630100 THROTTLE CABLE ASSY 17 5832639800 WASHER 18 9046815009 CLIP 19 3H72634101 CABLE, brake 110 1E62633501 CABLE, clutch 111 1E62634200 BOOT, cable 112 3412639701 BAND 113 9012308046 BOLT 114 9017908148 NUT 115 1E62637200 COVER, handle lever 1 116 9012308046 BOLT 117 9017908148 NUT 118 1E62637200 COVER, handle lever 1 119 1E62633100 CABLE, decompression 120 5832636200 COVER, decompression Cable 121 9033809012 PLUG 122 1Y12629050 BACK MIRROR ASSY (L.H) 123 2X12612400 PROTECTOR, handlebar 124 4378393610 BAND, switch cord 2
Headlight/Scheinwerfer
1 1R68410345 HEADLIGHT UNIT ASSY 12 1N58411520 RIM, headlight 13 4568412045 LENS ASSY 14 3088412420 SPRING, set 35 5418411240 SOCKET 16 3088413521 SPRING 17 4578414685 SOCKET, Pilot light 18 BULB (6V35/35W) 19 BULB (6V4W) 110 9015205005 SCREW, countersunk 111 1U6841304533 BODY ASSY, headlight 112 1U68414545 COLLAR, body fitting 213 1U68416345 DAMPER 414 2148415360 GROMMET, wireherness 115 9730308040 BOLT 216 9290108200 WASHER, plain 417 9290108100 WASHER, spring 218 9530108600 NUT 2
Intake/Einlaß (Luftfilter & Ansaugbereich)
1 1U61356501 JOINT, carburetor 12 2561356400 COVER, manifold 13 5831355601 GASKET, manifold 14 9131606020 BOLT 25 9046058124 CLAMP, hose 16 5831441101 CASE, air cleaner 1 17 5831442200 CAP, cleaner esse 2 18 9860106012 SCREW, pan head 39 9290105100 WASHER, spring 310 9290105600 WASHER, plate 311 5831442100 CASE, air cleaner 2 112 9730106020 BOLT 213 9290106100 WASHER, spring 214 9290106600 WASHER, plate 215 5831445109 ELEMENT, air cleaner 116 5831446801 PLATE, element fitting 117 5831447200 PLATE, element 118 5831443700 DUCT 119 5831443100 SILENCER, intake 1 120 5831444100 SILENCER, intake 2 121 5831448500 PIPE, joint 122 5831445300 JOINT, air cleaner 1 123 9046058015 CLAMP, hose 124 9046061063 CLAMP, hose 125 9048014102 GROMMET 226 9038707391 COLLAR 227 9730106025 BOLT 228 9290106100 WASHER, spring 2
Kickstarter
1 1T11562000 KICK CRANK ASSY 12 5831562100 BOSS, kick crank 13 9350732009 BALL 14 9050112081 SPRING, compression 15 9020115234 WASHER, plate 16 9343010016 CIRCLIP 17 1T11561800 COVER, kick lever 18 9732108030 BOLT 19 5831566100 AXLE, kick 110 5831567100 WHEEL, ratchet 111 9050123143 SPRING, compression 112 3631567600 COVER, spring 113 9341019015 CIRCLIP 114 9020125287 WASHER, plate 215 9344025020 CIRCLIP 116 5831564100 GEAR, kick (29T) 117 9344025019 CIRCLIP 118 5831567600 COVER, spring 119 9050832280 SPRING, torsion 120 9056025154 SPACER 121 9341025010 CIRCLIP 122 9020125290 WASHER, plate 123 9020120278 WASHER, plate 124 5831567400 GUIDE, ratchet wheel25 3631568600 WASHER, lock26 4341566800 STOPPER 127 9732106016 BOLT 328 5831565100 GEAR, sprocket idle (27T) 129 9020117255 WASHER, plate 130 9341617008 CIRCLIP 131 5831563100 GEAR, kick pinion (19T) 132 9310225064 OILSEAL 1
Oil Pump & Oil Cleaner/ÖlPumpe & Filter
1 5831332400 GEAR, drive (42T) 12 6831332500 GEAR, pump driven (41T) 13 5831331400 SHAFT, pump 14 9360317070 PIN, dowel 25 9020110119 WASHER, plate 16 9341010025 CIRCLIP 17 9020112166 WASHER, plate 18 5831331602 COVER, pump 19 9250106030 SCREW, pan head 310 9250106018 SCREW, pan head 211 9310411038 OIL SEAL 212 5831333602 HOUSING, rotor 113 9360422050 PIN, dowel 214 5831331001 rotor ASSY 1 115 5831332000 rotor ASSY 2 116 5831341100 STRAINER, oil 117 5831341400 GASKET, strainer cover 118 5831341701 COVER, strainer 119 9131606020 BOLT 620 11H1345500 PLUG 121 9890106008 SCREW, bind 122 2141119801 GASKET 123 4X71344090 ELEMENT ASSY, oil cleaner 124 5831344700 COVER, oil element 125 9321064297 ORING 126 9131606060 BOLT 227 9010906511 BOLT 128 9321007135 ORING 129 9014905110 SCREW 130 9043005126 GASKET 131 6831311300 SEAT, check ball 132 9350308007 BALL 133 9050105378 SPRING, compression 134 5831316101 PIPE, delivery 1 135 9040108038 BOLT, union 236 9043008119 GASKET 437 58313464;00 HOSE, oil 1 138 9321010197 ORING 139 9131606015 BOLT 240 9131606012 BOLT 141 5831346502 HOSE, oil 2 142 9321015171 ORING 143 9131606015 BOLT 244 4378393600 BAND, switch cord 145 9046506077 CLAMP 1
Rear Arm & Suspension/Schwinge & Federbeine
1 3H7221100033 REAR ARM COMP. 12 9334222205 BEARING 23 9331722208 BEARING, cylindrical 24 4832212400 BUSH 2 15 648455330003 SHIM (0.3T) 16 2K82212900 COVER, thrust 2 27 4312215103 SEAL, guard 18 9310835004 OIL SEAL 29 5832214101 SHAFT, Pivot10 9560118100 NUT, u11 9020816019 WASHER, conical spring 212 1U6223180033 GUARD, chain 113 9730108016 BOLT 114 9290108100 WASHER, spring 115 9730106016 BOLT 216 9290106100 WASHER, spring 217 1U6223110033 CASE, chain 118 9850105016 SCREW, pan head 219 9290105100 WASHER, spring 220 9850105010 SCREW, pan head 221 9290106100 WASHER, spring 222 9056005001 SPACER 223 9038706009 COLLAR 224 9020106407 WASHER, plate 425 9048012188 GROMMET 226 9048008216 GROMMET 227 9370006004 NIPPLE, grease 128 2Y02217900 ARM, tensioner 129 2N02217800 TENSIONER 130 9310414044 OIL SEAL 231 9850105040 SCREW, pan head 232 9290105100 WASHER, spring 233 9050835387 SPRING, torsion 134 9010910533 BOLT 135 9020114577 WASHER, plate 136 1E62743000 REAR FOOTREST ASSY 1 237 4652743100 FOOTREST, rear 1 138 1202743202 BRACKET 1 139 1202743300 COVER, rear footrest 140 9020120279 WASHER, plate 141 9024006052 PIN, clevis 142 9530112700 NUT 143 9140120015 PIN, cotter 144 9020106055 WASHER, plate 145 3H72221000 SHOCK ABSORBER ASSY, rear 246 1T12221100 GUIDE, spring 147 1T12221200 SPRING 148 5832221400 SEAT, spring 149 9010910420 BOLT 4
Rear Wheel/Hinterrad
1 1E6253110098 HUB, rear 12 2752531700 SPACER, bearing 13 9330620316 BEARING (B6203) 14 9330620310 BEARING (B6203RS) 25 9310225030 OIL SEAL 16 1462531500 FLANGE, spacer 17 1E6250261198 BRAKE SHOE PLATE ASSY 18 9048010068 GROMMET 19 2142513000 BRAKE SHOE COMP. 210 9050720002 SPRING, tension 211 3H72535500 LEVER, camshaft 112 2142535101 CAMSHAFT 113 1482535300 SHIM, camshaft 114 1482535900 SEAL, camshaft 115 9010106278 BOLT 116 9560106100 NUT, u 117 1E6253660098 CLUTCH, hub 118 5832544210 SPROCKET, driven (42T) 118a 5832544010 SPROCKET, driven (40T) 118b 2H02544420 SPROCKET, driven (44T) 118c 5832544610 SPROCKET, driven (46T) 119 9011608218 BOLT, stud 620 5832541200 WASHER 321 9017008193 NUT 622 9370006004 NIPPLE, grease 123 1E62536400 DAMPER 624 9321052312 ORING 225 9321071311 ORING 126 1E62531800 STOPPER, hub 227 1E62531901 SEAL, hub dust 128 9345078080 CIRCLIP 129 1E62530400 SPOKE SET, rear 130 9414018204 TIRE (4.0018) 131 9423718120 TUBE (3.7518) 132 9433018087 BAND, rim (3.0018) 133 1T22539400 SPACER, bead 234 9441818199 RIM (1.8518) 135 1502538100 AXLE, wheel 136 9038717141 COLLAR 137 9038717530 COLLAR 138 1E62536700 COVER, hub dust 1
39 5832538800 PULLER, chain 1 240 9010108034 BOLT 241 9530108700 NUT 242 9017116021 NUT, castle 143 9140130030 PIN, cotter 144 9020916138 WASHER 145 5212518800 CAP 146 3H72537100 BAR, tension 147 9010908406 BOLT 148 9010908368 BOLT 149 9290108200 WASHER, plain 250 9018508055 NUT, selflocking 251 9140120015 PIN, cotter 252 9458520100 CHAIN, drive (DID520DS 100L) 153 9468520011 JOINT, chain 1
Seat/Sitzbank
1 4E5W247200 DOUBLE SEAT ASSY 12 4E524731 COVER, seat 13 2Y02474800 BRACKET, seat 14 1T12473800 BRACKET, seat 25 5832472400 DAMPER, seat 26 9010106304 BOLT 67 9732108016 BOLT 28 9290108100 WASHER, spring 29 9290108600 WASHER, plate 210 3H72472000 SEAT BAND ASSY 111 9010908444 BOLT 2
Shift Cam & Fork/Schaltwalze & gabel
1 2J21854000 SHIFT CAM ASSY 12 9360418100 PIN, dowel 63 4341856100 PLATE, side 1 14 9870105012 SCREW, flat head 16 2J21814100 PLATE, stopper 16 9341030012 CIRCLIP 17 9360408071 PIN, dowel 18 9020132673 WASHER, Piste 19 9331523208 BEARING, cylindrical 110 1J71854700 STOPPER, cam 111 9050110062 SPRING, compression 112 9014914031 SCREW 113 1371535300 GASKET, drain 114 3641851100 FORK, shift 1 215 3631851100 FORK, shift 1 116 9025008017 PIN, straight 317 3631853100 BAR, shift fork guide 1 118 3631853500 BAR, shift fork guide 2 119 9343008006 CIRCLIP 520 4341812200 LEVER, shift 2 121 9050808334 SPRING, torsion 122 4981815103 LEVER, shift 3 123 9343007012 CIRCLIP 1
Shift Shaft & Pedal/Schaltwelle & hebel
1 2J21810300 SHIFT SHAFT COMP. 12 9014906017 SCREW 13 9530106600 NUT 14 9050832052 SPRING, torsion 15 9021506016 WASHER, lock 16 9290108100 WASHER, spring 17 2781812700 STOPPER, screw 18 9021508115 WASHER, lock 19 9310914010 OIL SEAL 110 9020114220 WASHER, plate 111 9343012009 CIRCLIP 112 5831813100 BOOT, sealing 113 583181110193 PEDAL, shift 114 1321811301 COVER, shift Pedal 115 9732106020 BOLT 1
Side Cover & Tool/Seitendeckel & Werkzeug
1 3H7217110033 COVER, side 1 12 1E62170800 SIDE COVER LOCK ASSY 13 9017022187 NUT 14 9048024186 GROMMET 15 4E52178600 EMBLEM 6 16 3H7217210033 COVER, side 2 17 5832171400 KNOB, side cover 1 18 9160926018 PIN, spring 19 9020106063 WASHER, plate 210 5832174700 DAMPER 111 4E52178700 EMBLEM 7 112 1T22117100 BOX, tool 113 6832171400 KNOB, side cover 1 114 9160925018 PIN, spring 115 9020106063 WASHER, plate 116 5832174700 DAMPER 117 9250606014 SCREW, pan head 118 9290606100 WASHER, spring 119 9250606045 SCREW, pan head 120 9530106600 NUT 121 9020106380 WASHER, plate 322 9290106100 WASHER, spring 123 1U62124000 BOX COMP. 124 1E62124500 BOX 125 1E62139900 CAP, battery box 126 9170105055 PIN, clevis 127 9046810050 CLIP 128 3718212100 PAD, battery 429 9048001176 GROMMET 130 9730106025 BOLT 231 9290106100 WASHER, spring 232 9048014102 GROMMET 233 9038707391 COLLAR 234 9044511418 HOSE 235 1E62810000 TOOL KIT 1
Speedometer & Tachometer/Drehzahlmesser & Tachometer
1 1E683570F0 SPEEDOMETER ASSY 12 1228351610 BULB (6V3W) 13 1E68353660 SOCKET, meter 14 1E68357810 KNOB, trip meter 15 1E683540F1 TACHOMETER ASSY 16 1228351610 BULB (6V3W) 47 1E68352060 SOCKET CORD ASSY 18 1E68351960 BRACKET, meter 19 9732106035 BOLT 210 9290106100 WASHER, spring 211 9020106055 WASHER, plate 212 1E68352360 DAMPER 213 1E68352660 DAMPER 2 414 90201 WASHER, plate 415 9530105800 NUT, crown 416 1E62344500 DAMPER 217 3H68355000 SPEEDOMETER CABLE ASSY 118 1E68356052 TACHOMETER CABLE ASSY 119 1022513700 RING, stop 120 9321014104 ORING 1
Stand & Footrest/Ständer, Fußrasten & Bremsgestänge
1 1U62721100R4 PEDAL, brake 12 9010906470 BOLT 13 9290106100 WASHER, spring 14 1E62725200 LEVER, brake Pedal 15 9050832278 SPRING, torsion 16 4982723600 COVER, dust 27 5832723100 ROD, brake 18 5832724101 ROD, joint 19 9024008061 PIN, clevis 210 9020108084 WASHER, plate 211 9140120015 PIN, cotter 212 9050110245 SPRING, compression 113 9024912008 PIN 114 9017506013 NUT, wing 115 1E62724400 COVER 116 9015306008 SCREW, hexagon 117 9017006184 NUT 118 2Y0274120033 BRACKET, footrest 1 119 2Y0274220033 BRACKET, footrest 2 120 1E62741100 FOOTREST 1 121 1E62742100 FOOTREST 2 122 2142741300 COVER, footrest 223 9050826277 SPRING, torsion 124 9050826276 SPRING, torsion 125 9731110016 BOLT 226 9020110639 WASHER, plate 227 9160930020 PIN, spring 228 9370006004 NIPPLE, grease 129 4E5273110033 STAND, Side 130 9010910494 BOLT 131 9018510037 NUT, selflocking 132 9050726025 SPRING, tension 233 9020112631 WASHER, plate 234 1U62731500 LINK, side stand 2
Steering/Lenkkopf & Gabelbrücken
1 1562341100 RACE, ball 1 12 1642346200 SEAL, steering 13 3H7234350098 CROWN, handle 14 1E62344500 DAMPER 25 1E6234410098 HOLDER, handle upper 26 1E62344200 HOLDER, handle lower 27 9010508091 BOLT, washer based 48 1T22338900 GUIDE, cable 19 9020112195 WASHER, plate 210 9020110322 WASHER, plate 211 1E62343400 HOLDER, damper 412 9290110100 WASHER, spring 213 9530110700 NUT 214 9046812006 CLIP 215 9582108040 BOLT, flange 416 9582108055 BOLT, flange 117 9570108100 NUT, flange 118 9010514102 BOLT, washer based 119 5832346900 CAP, bolt 120 1562341200 RACE, ball 2 121 9350104011 BALL 1922 1222341100 RACE, ball 1 123 1222341200 RACE, ball 2 124 9350316010 BALL 2225 2Y02341600 COVER, ball race 2 126 9017925033 NUT 127 5848251900 WIRE, earth lead 1
Taillight & License Plate/Rücklicht & Kennzeichenhalter
1 1U68451040 TAILLIGHT UNIT ASSY 12 1U68451140 BASE, taillight 13 1M88451441 BULB (6V21/5W) 14 2758452360 GASKET, lens 15 4568452122 LENS, taillight 16 3418472460 SCREW, lens fitting 37 3418472260 WASHER 38 2788471840 GROMMET 19 4378452760 DAMPER 110 4798452600 SCREW 211 2H78475400 WASHER, special 212 2758462760 DAMPER 213 1U6845514033 BRACKET, licence 114 1E62163800 DAMPER 1 215 9730106030 BOLT 116 9020106073 WASHER, plate 117 9020106061 WASHER, plate 118 9290106100 WASHER, spring 119 9530104800 NUT 120 9038707598 COLLAR 121 1U68455300 DAMPER 122 9010908022 BOLT 223 9290106100 WASHER, spring 224 9020908125 WASHER 226 9530106600 NUT 226 1U68451700 CORD, taillight 127 9048015061 GROMMET 228 1U62168101 PLATE, license 129 1U62168200 STAY, plate 130 9048012188 GROMMET 131 9038706638 COLLAR 132 9730106020 BOLT 333 9290106100 WASHER, spring 334 9020106055 WASHER, plate 535 9020106407 WASHER, plate 136 9530106600 NUT 337 1U62164100 BRACKET, reflector 138 9730106012 BOLT 239 9290106600 WASHER, plate 240 9020106055 WASHER, plate 241 9290106100 WASHER, spring 242 9530106600 NUT 243 9290205100 WASHER, spring 144 9290105600 WASHER, plate 145 4498513101 REFLECTOR, rear 1 146 9630205600 NUT 1
Transmission/Getriebe
1 5831741101 AXLE, main (14T) 12 168174280105 SHIM 2 (0.5T) 13 9330620546 BEARING 14 90201252A4 WASHER, plate 15 5831712100 GEAR, 2nd pinion (18T) 16 5831713102 GEAR, 3rd pinion (21T) 17 5831714100 GEAR, 4th pinion (24T) 18 5831715101 GEAR, 5th pinion (27T) 19 9020125287 WASHER, plate 310 9344025020 CIRCLIP 311 9020120266 WASHER, plate 112 9331142012 BEARING, cylindrical 113 2H01742101 AXLE, drive 114 9033809066 PLUG 115 5831721100 GEAR, Ist wheel (33T) 116 5831722100 GEAR, 2nd wheel (28T) 117 5831723101 GEAR, 3rd wheel (25T) 118 5831724100 GEAR, 4th wheel (22T) 119 5831725101 GEAR, 5th wheel (21T) 120 9020125287 WASHER, plate 321 9344025020 CIRCLIP 322 9020120278 WASHER, plate 123 9341020038 CIRCLIP 224 9020120266 WASHER, plate 126 9331332008 BEARING, cylindrical 126 9330630517 BEARING (B6305) 127 9310235180 OIL SEAL 128 9038725507 COLLAR 129 9321022298 ORING 130 2141746160 SPROCKET, drive (16T) 131 9021521022 WASHER, lock 132 9017918020 NUT 1
Valve/Ventile
1 2121211101 VALVE, intake 12 5831212100 VALVE, exhaust 13 9050131454 SPRING, compression 24 9050144455 SPRING, compression 25 2561211601 SEAT, valve spring 26 3411211902 SEAL, valve stem 27 2561211702 RETAINER, valve spring 28 3411211800 COTTER, valve 49 5831215100 ARM, valve rocker 210 5831215601 SHAFT, rocker 2 211 5831215900 SCREW, valve adjusting 211a 4X71215900 SCREW, valve adjusting 212 9017008173 NUT 2