Modelling and Dynamic Response Characteristics Study of a ...€¦ · suspension parameters with...

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Modelling and Dynamic Response Characteristics Study of a PAM Bionic Kangaroo Leg Suspension Yong Song, Jiahao Shi, Zhanlong Li, Jinyi Lian, Qinglu Shi and Bijuan Yan School of Mechanical Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China. No.66 Waliu Road, Wanbailin District, Taiyuan City 030024, Shanxi Province, China. (Received 28 November 2019; accepted 1 April 2020) A PAM (pneumatic artificial muscle) bionic kangaroo leg suspension is proposed on the basis of a kangaroo leg structure evolved from long-term hopping; the modelling and characteristics research are conducted to pursue a high-performance vehicle suspension system. Based on the PAM and kangaroo leg bone proportions, the bionic suspension structure is constructed by analysing and refining the kangaroo leg structure and functions. The dy- namic equations are derived by the Lagrange’s Equations considering the rods system features and an Adams simulation model is built up to study the damping performance and parameter characteristics of the suspension. Moreover, a co-simulation of Adams and Matlab is performed under fuzzy control and PID control. The dynamic response characteristics of the suspension is simulated and analysed under the passive and active modes in the time and frequency domains. The result indicates that the vibration and shock of the vehicle body can be reduced effectively by the proposed suspension in passive, fuzzy control and PID control modes; compared with the passive mode, the damping performance of the suspension is better under the active control. The fuzzy control and the PID control are effective to reduce the suspension transmissibility, especially in the medium frequency ranges, and the two control effects are better than that of the passive mode in most frequency bands. The study result of this paper can provide a reference for the research and development of high-performance bionic suspension. 1. INTRODUCTION Vehicles as a manned and goods-carrying transportation tool have been greatly improving transportation and work efficien- cies, significantly promoting economy development and soci- ety progress, and becoming an indispensable part in our daily life and production activities. With the development of science and technology and the progress of human civilization, vehi- cles will play more important roles. At the same time, the vehicle development and design requirements become more diversified, and the needs of vehicle performances and qual- ities (such as higher speed, more safety chassis, a more com- fortable ride, and more intelligent control) also become more and more rigorous. Especially, the demands of suspension per- formances are more prominent including handling stability in high speed, passing ability , ride comfort on- and off-road, and so on. Therefore, it has theoretical and engineering values to study and design a new type of suspension, particularly with the characteristics such as intelligent control, quick response, high efficiency, low cost, among others. Seen from the suspension performances, suspensions can be classified into passive, semi-active, and active suspensions by control mode. 1 The passive suspension is widely used and its stiffness and damping parameters can be passively adjusted. The adjustment range of this suspension is limited and it can- not meet the operation requirements. However, it has many advantages such as simple structure, low cost, reliable per- formance, and so on. 2 The active suspension can satisfy the vehicle demands better through actively adjusting the suspen- sion parameters, but the disadvantages of this suspension are the high technical requirement, the complex structure, and the high cost. 3 The semi-active suspension can actively adjust the suspension parameters with the less energy input, combining the advantages of the passive and active suspensions. 4 Plainly, the pursuit of a high quality vehicle puts up a challenge to the suspension design. Biomimetics is a cross discipline, which combines life sci- ence with the disciplines of machinery, materials and informa- tion, and so on, providing new ideas, principles and theories for technological innovation and effectively solving many hard engineering problems. 5 For example, a PAM (pneumatic arti- ficial muscle, a kind of device used to convert the pneumatic pressure into the mechanical force) invented based on muscle characteristics, can be applied to accurate grasping with soft hands. 6 So, it is reasonable that a higher performance sus- pension can be designed and developed to satisfy the people’s pursuits by applying biomimetic principles and methods. As is known to all, kangaroos are widely distributed in Aus- tralia and can travel in various grounds by jumping. 7 In kan- garoo jumping, it keeps a high speed movement with small energy consumptions for a low requirement of ground, and the jumping is quite steady and almost vibration-less, thanks to its specialized leg structure under the natural long-term hop- ping. 8 Therefore, many valuable and interesting studies about kangaroo jumping have been carried out. 9–12 The Germany Festo company manufactured a kind of bionic kangaroo robot, named Bionic Kangaroo. 13 The jumping motion control strate- gies and the experimental researches of the bionic kangaroo were conducted by Knut et al. 14 In a word, many achievements have been obtained in the research of suspensions and kangaroo jumping. The studies focused on the improvement of the suspension structure and performance, or the jumping and walking functions for kan- garoo robot. 15–17 However, in this paper, these performances such as the cushioning and damping performance of kanga- roo leg during landing and take-off, the good road adaptability 254 https://doi.org/10.20855/ijav.2020.25.21676 (pp. 254265) International Journal of Acoustics and Vibration, Vol. 25, No. 2, 2020

Transcript of Modelling and Dynamic Response Characteristics Study of a ...€¦ · suspension parameters with...

Page 1: Modelling and Dynamic Response Characteristics Study of a ...€¦ · suspension parameters with the less energy input, combining the advantages of the passive and active suspensions.4

Modelling and Dynamic Response CharacteristicsStudy of a PAM Bionic Kangaroo Leg SuspensionYong Song, Jiahao Shi, Zhanlong Li, Jinyi Lian, Qinglu Shi and Bijuan YanSchool of Mechanical Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China.No.66 Waliu Road, Wanbailin District, Taiyuan City 030024, Shanxi Province, China.

(Received 28 November 2019; accepted 1 April 2020)

A PAM (pneumatic artificial muscle) bionic kangaroo leg suspension is proposed on the basis of a kangaroo legstructure evolved from long-term hopping; the modelling and characteristics research are conducted to pursue ahigh-performance vehicle suspension system. Based on the PAM and kangaroo leg bone proportions, the bionicsuspension structure is constructed by analysing and refining the kangaroo leg structure and functions. The dy-namic equations are derived by the Lagrange’s Equations considering the rods system features and an Adamssimulation model is built up to study the damping performance and parameter characteristics of the suspension.Moreover, a co-simulation of Adams and Matlab is performed under fuzzy control and PID control. The dynamicresponse characteristics of the suspension is simulated and analysed under the passive and active modes in thetime and frequency domains. The result indicates that the vibration and shock of the vehicle body can be reducedeffectively by the proposed suspension in passive, fuzzy control and PID control modes; compared with the passivemode, the damping performance of the suspension is better under the active control. The fuzzy control and the PIDcontrol are effective to reduce the suspension transmissibility, especially in the medium frequency ranges, and thetwo control effects are better than that of the passive mode in most frequency bands. The study result of this papercan provide a reference for the research and development of high-performance bionic suspension.

1. INTRODUCTION

Vehicles as a manned and goods-carrying transportation toolhave been greatly improving transportation and work efficien-cies, significantly promoting economy development and soci-ety progress, and becoming an indispensable part in our dailylife and production activities. With the development of scienceand technology and the progress of human civilization, vehi-cles will play more important roles. At the same time, thevehicle development and design requirements become morediversified, and the needs of vehicle performances and qual-ities (such as higher speed, more safety chassis, a more com-fortable ride, and more intelligent control) also become moreand more rigorous. Especially, the demands of suspension per-formances are more prominent including handling stability inhigh speed, passing ability , ride comfort on- and off-road, andso on. Therefore, it has theoretical and engineering values tostudy and design a new type of suspension, particularly withthe characteristics such as intelligent control, quick response,high efficiency, low cost, among others.

Seen from the suspension performances, suspensions can beclassified into passive, semi-active, and active suspensions bycontrol mode.1 The passive suspension is widely used and itsstiffness and damping parameters can be passively adjusted.The adjustment range of this suspension is limited and it can-not meet the operation requirements. However, it has manyadvantages such as simple structure, low cost, reliable per-formance, and so on.2 The active suspension can satisfy thevehicle demands better through actively adjusting the suspen-sion parameters, but the disadvantages of this suspension arethe high technical requirement, the complex structure, and thehigh cost.3 The semi-active suspension can actively adjust thesuspension parameters with the less energy input, combining

the advantages of the passive and active suspensions.4 Plainly,the pursuit of a high quality vehicle puts up a challenge to thesuspension design.

Biomimetics is a cross discipline, which combines life sci-ence with the disciplines of machinery, materials and informa-tion, and so on, providing new ideas, principles and theoriesfor technological innovation and effectively solving many hardengineering problems.5 For example, a PAM (pneumatic arti-ficial muscle, a kind of device used to convert the pneumaticpressure into the mechanical force) invented based on musclecharacteristics, can be applied to accurate grasping with softhands.6 So, it is reasonable that a higher performance sus-pension can be designed and developed to satisfy the people’spursuits by applying biomimetic principles and methods.

As is known to all, kangaroos are widely distributed in Aus-tralia and can travel in various grounds by jumping.7 In kan-garoo jumping, it keeps a high speed movement with smallenergy consumptions for a low requirement of ground, and thejumping is quite steady and almost vibration-less, thanks toits specialized leg structure under the natural long-term hop-ping.8 Therefore, many valuable and interesting studies aboutkangaroo jumping have been carried out.9–12 The GermanyFesto company manufactured a kind of bionic kangaroo robot,named Bionic Kangaroo.13 The jumping motion control strate-gies and the experimental researches of the bionic kangaroowere conducted by Knut et al.14

In a word, many achievements have been obtained in theresearch of suspensions and kangaroo jumping. The studiesfocused on the improvement of the suspension structure andperformance, or the jumping and walking functions for kan-garoo robot.15–17 However, in this paper, these performancessuch as the cushioning and damping performance of kanga-roo leg during landing and take-off, the good road adaptability

254 https://doi.org/10.20855/ijav.2020.25.21676 (pp. 254–265) International Journal of Acoustics and Vibration, Vol. 25, No. 2, 2020

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Y. Song, et al.: MODELING AND DYNAMIC RESPONSE CHARACTERISTICS STUDY OF A PAM BIONIC KANGAROO LEG SUSPENSION

1

2

3

4

5

6

78

9

10

11

12

13

Vehicle direction

Figure 1. Design ideas and arrangement of the bionic suspension mechanism.

and the high-speed stability during jumping, and so on, were ofconcern and discussed for the high consistency with the perfor-mance requirements of vehicle suspension. Therefore, basedon bionic design thinking, the good performances of kangarooand its jumping structure were considered with the design ofsuspension structure and performance. By analysing the struc-ture and function of kangaroo leg and applying them to im-prove the suspension system performances, a new suspensionnamed “PAM bionic kangaroo leg suspension” was designedand studied.

2. PAM BIONIC KANGAROO LEGSUSPENSION STRUCTURE

The PAM bionic kangaroo leg suspension was designed byanalysing and refining the structure and function of kangaroolegs.18 In the suspension, bones were considered as the rodswith the same size ratio; the damping function of muscles wastreated as the damping effect of dampers and the contractilityof muscles was replaced by the contraction force of PAMs; theelastic energy storage function of tendons was substituted bythe energy storage function of springs. The bionic suspensionstructure was constructed by the bionic bones (femur, tibia-fibula, and metatarsals), joints (hip, knee, and ankle), muscles(thigh, calf, and gastrocnemius), and tendons (thigh, calf, andfoot).

The bones structure of the kangaroo leg was equivalent to athree-rod equal bone proportion structure (femur, tibia-fibula,and metatarsals rods); the kangaroo leg joints (hip, knee, andankle) were simplified into the plane articulated structures; thefunctions of the kangaroo leg muscles (thigh, calf, and gas-trocnemius) were equivalent to the damping effect and the in-stantaneous output contraction force, which were imitated bythe muscle dampers and the PAMs (thigh, calf, and gastroc-nemius), respectively; the elastic energy storage function ofthe tendons (thigh, calf, and foot) was equivalent to the energystorage function of the springs (thigh, calf, and foot).19 Thedesign ideas and arrangement of the bionic suspension mecha-nism are shown in Fig. 1.

In Fig. 1, 1 is the vehicle body, 2 is the hip joint, 3 is thefemur rod, 4 is the combination of bionic calf tendon springand muscle damper, and the calf PAM, 5 is the combination of

a

b

c

de

f

g

x

zl1,m1,I1

l2,m2,I2

l3,m3,I3

lk1,k1,c1

lk2,k2,c2

lk3,k3,c3

l4,m4,I4,r4,θ4h

r1

r2

r3

mt kt

ht(t)

q(t)

H(t)

o

Figure 2. Simplified suspension structure.

bionic foot spring and muscle damper, and the gastrocnemiusPAM, 6 is the metatarsals rod, 7 is the ankle joint, 8 is the roadsurface, 9 is the tire, 10 is the connection between kingpin andwheel, 11 is the tibia-fibula rod, 12 is the knee joint, 13 is thecombination of bionic thigh tendon spring and muscle damper,and the thigh PAM. The above combinations were arranged inparallel connection.

To facilitate the dynamic modelling, the structure of thebionic suspension needed to be reasonably simplified and sup-posed. The conditions were as follows: (1) each bionic bonerod was a rigid body and the centroid was at the geometriccentre; (2) space motion of the suspension was treated as planemotion and space rotary motion of the joints was considered asplane rotation. The simplified rod system is shown in Fig. 2.

In Fig. 2, the rod system proportions of the suspension weredetermined as 1:2:1.35 (ldc : lca : lbo) for the lengths of thekangaroo’s femur (l3), tibia-fibula (l2) and metatarsals (l1),l4 was the simplified vehicle body length; h, g and f werethe centres of the rods, a was the point at 2/3 of the rod bo

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Y. Song, et al.: MODELING AND DYNAMIC RESPONSE CHARACTERISTICS STUDY OF A PAM BIONIC KANGAROO LEG SUSPENSION

(loa : lob = 2 : 3) , point o was the equivalent tire enter point; d,c, and a were the positions of the revolute joints; θi (i=1,2,3,4)was the angle between each rod and the positive x-axis; mt

was the mass of the tire, mi (i=1, 2, 3, 4) denoted the massof each rod; Ii (i=1, 2, 3, 4) denoted the rotational inertia ofeach rod; ki was ith spring stiffness; Ci (i=1, 2, 3) was thedamping coefficient of ith damper; q(t) represented the pave-ment excitation, the displacement response of point o to thepavement excitation was denoted as ht (t), H(t) was the bodydisplacement response.

3. DYNAMIC MODELLING

The bionic suspension was a complex dynamic system in-cluding rod system, bionic joints and other components. In thispaper, the kinetic equations of the bionic suspension were es-tablished by the Lagrange’s equations.20 The Lagrange’s equa-tions were expressed as:

d

dt

(∂L

∂qi

)− ∂L

∂qi+∂D

∂qi= Qi (i = 1, 2, 3, · · ·n) ; (1)

where L was the Lagrange function, L=T-V, T was the systemkinetic energy, V was the system potential energy, D was thesystem dissipative energy, qi was the generalized ith coordi-nate, qi was the derivative of qi, and Qi was the generalizedforce on qi.

The generalized coordinates of the bionic suspension wererepresented by q = [θ1, θ2, θ3, θ4]

T and the generalized forceswere represented by Q = [Q1, Q2, Q3, Q4]

T , the absolute co-ordinate system of xoz and the variable symbols were shownin the dynamic modelling Fig. 2.

The kinetic energy of the bionic suspension system can bederived from the following derivation process: the centroidcoordinates of the bionic metatarsals, bionic tibia-fibula andbionic femur rod, and vehicle body were denoted as ri (i=1, 2,3, 4), it can be expressed as:

r1=

[x1z1

]=

[12 l1 cos θ

112 l1 sin θ

1+ ht (t)

]r2=

[x2z2

]=

[23 l1 cos θ

1+ l2

2 cos θ2

23 l1 sin θ

1+ l2

2 sin θ2

+ ht (t)

]r3=

[x3z3

]=

[23 l1 cos θ

1+ l2 cos θ2 + l3

2 cos θ3

23 l1 sin θ

1+ l2 sin θ2 + l3

2 sin θ3

+ ht (t)

]r4=

[x4z4

]=

[23 l1 cos θ

1+ l2 cos θ2 + l3 cos θ3 + l4

2 cos θ423 l1 sin θ

1+l2 sin θ2+l3 sin θ3+

l42 sin θ4+ht (t)

];

(2)

where xi (i=1, 2, 3, 4) and zi (i=1, 2, 3, 4) represented the cen-troid position in the x and z directions of the bionic metatarsalsrod, bionic tibia-fibula rod and bionic femur rod, and the vehi-cle body. The velocity of each component can be written as:

vi =

√(xi)

2+ (zi)

2; (3)

where xi and zi were the derivation of the centroid of each rodin the x and z directions, vi (i=1, 2, 3, 4) is the velocity of eachrod.

The system kinetic energy T consisted of the system transla-tional energy Tt and the system rotational energy Tr, the equa-

tion is:

T = Tt + Tr =

4∑i=1

1

2Iiθi

2+

1

2mt

˙ht (t)2

+1

2m1

[(1

2l1θ1

)2

+ ˙ht (t)2

+ l1θ1 cos θ1 ˙ht (t)

]

+1

2m2

( 23 l1θ1

)2+(

12 l2θ2

)2+ 2

3 l1θ1l2θ2 cos (θ1 − θ2)

+2(

23 l1θ1 cos θ1 + 1

2 l2θ2 cos θ2

)˙ht (t) + ˙ht (t)

2

+1

2m3

(23 l1θ1

)2+(l2θ2

)2+(

12 l3θ3

)2+ 4

3 l1θ1l2θ2 cos (θ1 − θ2)

+ 23 l1θ1l3θ3 cos (θ1 − θ3) + l2θ2l3θ3 cos (θ2 − θ3)

+2 ˙ht (t)(

23 l1θ1 cos θ1+l2θ2 cos θ2+

12 l3θ3 cos θ3

)+ ˙ht (t)

2

+ 12m4

˙ht (t)2+(

23 l1θ1

)2+(l2θ2

)2+(l3θ3

)2+(

12 l4θ4

)2+ 4

3 l1θ1l2θ2 cos (θ1 − θ2)+ 43 l1θ1l3θ3 cos (θ1 − θ3)

+ 23 l1θ1l4θ4 cos (θ1 − θ4)+2l2θ2l3θ3 cos (θ2 − θ3)

+l2θ2l4θ4 cos (θ2 − θ4) + l3θ3l4θ4 cos (θ3 − θ4)

+2 ˙ht (t)(

23 l1θ1 cos θ1 + l2θ2 cos θ2 + l3θ3 cos θ3

+ 12 l4θ4 cos θ4

)

;

(4)

where θi (i=1, 2, 3, 4) denoted the angular velocity of θi, ˙ht (t)was the speed response of point o to the pavement excitation.

The system potential energy V was composed of the systemgravitational potential energy Vg and the system elastic poten-tial energy Vk, can be described as follows:

V = Vg + Vk = mtght (t) +m1g

(ht (t) +

1

2l1 sin θ1

)+m2g

(ht (t) +

2

3l1 sin θ1 +

1

2l2 sin θ2

)+m3g

(ht (t) +

2

3l1 sin θ1 + l2 sin θ2 +

1

2l3 sin θ3

)+m4g

(ht (t)+

2

3l1 sin θ1+l2 sin θ2+l3 sin θ3+

1

2l4 sin θ4

)+

1

2kt (ht (t)−∆xt)

2+

1

2k1 (lk1 − lk10 + ∆x1)

2

+1

2k2 (lk2 − lk20 −∆x2)

2+

1

2k3 (lk3 − lk30 −∆x3)

2;

(5)

where kt was the tire equivalent stiffness, ∆xt was the defor-mation of tire in the state of static balance, ∆xi(i=1, 2, 3) de-noted the deformation of the bionic foot, calf, and thigh springsin the state of static balance, lk1, lk2 and lk3 were the length ofbionic foot, calf, and thigh springs, lk10, lk20 and lk30 were thelength in the state of static balance.

The system dissipative energy D was made up of each mus-

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Y. Song, et al.: MODELING AND DYNAMIC RESPONSE CHARACTERISTICS STUDY OF A PAM BIONIC KANGAROO LEG SUSPENSION

cle damper dissipative energy, and it can be derived as follows:

D =1

2C1∆ ˙lk1

2+

1

2C2

˙∆lk22

+1

2C3

˙∆lk32

=C1

[l1l2 sin (θ1 − θ2)

(θ1 − θ2

)]28l1

2 + 18l22 − 24l1l2 cos (θ1 − θ2)

+C2

[l2l3 sin (θ2 − θ3)

(θ2 − θ3

)]28l2

2 + 8l32 + 16l2l3 cos (θ2 − θ3)

+C3

[l3l4 sin (θ3 − θ4)

(θ3 − θ4

)]22l3

2 + 2l42 + 4l3l4 cos (θ3 − θ4)

; (6)

where ∆ ˙lki (i=1, 2, 3) denoted the derivative of ∆lki.The generalized force equation of each joint was derived by

the Lagrange’s Equations for the suspension. Substituting theEqs. (4), (5) and (6) into Eq. (1), the generalized force equa-tions of the generalized coordinates were obtained. Consider-ing the specific derivation process of the total kinetic energy,potential energy, and dissipative energy of the bionic suspen-sion as cumbersome and lengthy, it is not given here, only thegeneralized force equation (Q4) of the generalized coordinateθ4 is given in this paper, the generalized force equation is asfollows:

Q4 =d

dt

(∂L

∂q4

)− ∂L

∂q4+∂D

∂q4

= I4θ4 +1

3m4l1l4 cos (θ1 − θ4) θ1

+1

2m4l2l4 cos (θ2 − θ4) θ2 +

1

2m4l3l4 cos (θ3 − θ4) θ3

+1

2m4l4

2θ4 −1

3m4l1l4 sin (θ1 − θ4) θ1

2

− 1

2m4l2l4 sin (θ2 − θ4) θ2

2− 1

2m4l3l4 sin (θ3 − θ4) θ3

2

+1

2m4l4 cos θ4 ¨ht (t) +

1

2m4gl4 cos θ4

+1

lk3k3l3l4 sin (θ3−θ4) (lk3 − lk30 −∆x3)

−C3

[(l3l4)

2(θ3 − θ4)

(θ3 − θ4

)]l3

2 + l42 + 2l3l4 cos (θ3 − θ4)

; (7)

where θi (i=1, 2, 3, 4) denoted the angular acceleration veloc-ity of θi, ¨h(t) was the second derivative of the h(t).

Through the dynamic modelling of the PAM bionic kanga-roo leg suspension, it can lay the foundation for the trajectoryplanning and intelligent control of the suspension, and providetheoretical basis for the forward and inverse kinematics prob-lems of the bionic kangaroo leg suspension.

4. SIMULATION MODELLING

4.1. PAM Structure and Output ForceA PAM is a type of bionic pneumatic actuator. The basic

structure of the PAM was a support material that restricted de-formation on the outside, and an elastic thin-walled bag inside,the two ends of the bag and the support material were fixedwith connectors. When the thin-walled bag of the PAM was

Muscle damper

PAMPAM

Tendon spring

Figure 3. Simplified structure of the combination.

Before inflation

Afterinflation

p

l0

l

Ep

tp

r 0

FF

θ 0

Figure 4. PAM structure.

inflated and pressurized, due to the limitation of the weav-ing net, it generated axial contraction and axial contractionforce.21 PAMs have the characteristics of large output force,good dynamic characteristics and lightness, they have similarcharacteristics to biological muscles in the aspects of perfor-mance and structure, which is in line with the bionics idea ofthis paper. Therefore, the PAMs were selected as the mainpower output element of the suspension system, its simplifiedarrangement diagram in the bionic kangaroo leg suspension isshown in Fig. 3.

The working principle of the PAM in the bionic kangarooleg suspension was: when the contraction force was requiredbetween the rods at both ends of the PAM, the PAM generatedthe contraction force by increasing the air pressure inside thePAM; when the tensile force was needed, the gas in the PAMwas released, and the spring force generated by the PAM com-pression was used as the tensile force. In the active mode of thePAM bionic kangaroo leg suspension, the angles of the bionichip, knee, and ankle joints were adjusted by controlling theoutput force of the PAM between the rods, thereby adjustingthe posture of the suspension. The magnitude and directionof the output force was determined by adjusting the internalpressure of the PAM and the timing of releasing the gas in thePAM. In this paper, the final output force of the PAM systemwas used as the control target to achieve self-adjustment of thesuspension in the active mode. The PAM structure is shown inFig. 4.22

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Y. Song, et al.: MODELING AND DYNAMIC RESPONSE CHARACTERISTICS STUDY OF A PAM BIONIC KANGAROO LEG SUSPENSION

ke

kec

kFp1kFp2kFp3

Fp1Fp2Fp3

Inference DefuzzifierSuspension

System

Rules

d/dt

E

EC-

+

Fuzzifier

DesiredOutput

ActualOutput

Figure 5. Block diagram of fuzzy controller implementation.

In this suspension design, the PAM was equivalent to a vari-able stiffness actuator and the functional relationship of its the-oretical axial output force F is presented as:

F (ε, p) = πr02p[a (1− ε)2 − b

]; (8)

where ε was contraction, ε = (l0 − l)/l0, a = 3/ tan2 θ0, b =1/ sin2 θ0, r0 and l0 represented the initial radius and initiallength of the artificial muscle, θ0 represented the initial anglebetween the artificial mesh and the artificial muscle axis, l wasthe current length of the artificial muscle; p was the relativepressure inside the artificial muscle.

Moreover, considering the interaction between the internalstructures of the PAM during deformation and assuming thatthe static friction remained unchanged during the motion, thefollowing formula simultaneously expressed the output force23

model of artificial muscle under contraction and extension con-ditions:F = k0πr0

2p′[a (1− k1ε)2 − b

]− ft − Frsignε

ft = 2√3a2 l0πr0tpEp (1− ε)2 (1−

√3

3b−a(1−ε)2 ); (9)

where k0, k1 were the correction factors, Fr was the frictionforce during artificial muscle movement, tp represented thewall thickness of the rubber tube, Ep was the elastic coeffi-cient of the rubber material. With reference to relevant lit-eratures, the value of the correction factors were determinedas k0 = 0.7984, k1 = 1.2942.24

Table 1. PAM parameters.

Parameters Valuesr0 10 mml0 120 mm, 220 mm, 250 mmθ0 68◦

a 0.6523b 1.1632Fr 54.5 Ntp 3 mmEp 0.00784 GPa

In this paper, the DMSP-20 series pneumatic artificial mus-cle of FESTO Company was used as the main power outputelement of the bionic kangaroo leg suspension. The specificparameters are listed in Tab. 1.25

The detailed PAM parameters used in bionic kangaroo legsuspension were as follows:

All r0 values were 10 mm. The lengths of the PAMs at thigh,calf, and gastrocnemius are 120 mm, 220 mm and 250 mm,respectively. The other parameters are the same as in Tab. 1.

4.2. Fuzzy ControlThe fuzzy control is a modern and flexible control method in

the field of control engineering. Considering the performance

a. Membership function of control error E

b. Membership function of control error change rate EC

Figure 6. Membership functions of E and EC.

requirements and control characteristics of the bionic suspen-sion system, the Mamdani-type two-dimensional fuzzy con-troller was selected, and the block diagram for fuzzy controllerimplementation is given in Fig. 5.26 The inputs of the fuzzycontrol system were control error E of the vehicle body, ver-tical vibration acceleration ab and its change rate EC, and thecontrol force U (Fp1,Fp2,Fp3) of the PAM was the output of thefuzzy control system, where Fp1, Fp2, and Fp3 were the PAMoutput forces represented by the No. 5, No. 4, and No. 13components in Fig. 1, respectively. The output force formulaof the PAM is given in Eq. (9).

The quantificational universe of the input and output vari-ables is:

E,EC,Fp1, Fp2, Fp3 = {−3,−2,−1, 0, 1, 2, 3} . (10)

The fuzzy languages to describe E, EC, Fp1, Fp2 and Fp3were defined as {negative large, negative medium, negativesmall, zero, positive small, positive medium, and positivelarge}, the fuzzy language universes are:

E,EC,Fp1, Fp2, Fp3 = {NB,NM,NS,ZE,PS,PM,PB} ;(11)

The control error E was the error between the vehicle bodyacceleration and the desired acceleration, the desired accelera-tion was set to 0 m·s-2, the vehicle body acceleration was ob-tained by the simulation of the PAM bionic kangaroo leg sus-pension in the passive mode. In order to improve the controlprecision, some extreme acceleration values were excluded.

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Figure 7. Input and output variables relationship between surface charts.

Figure 8. Simulation model of fuzzy control.

The universe of actual physical input E was [-10,10]m·s-2, ECis [-6,6]%, and the actual physical output universes of Fp1, Fp2and Fp3 were [-750,750]N, [-200,200]N and [-850,850]N, re-spectively. The scaling factors of the fuzzy controller are:27

Ke = 0.3, Kec = 0.5, KFp1= 250,

KFp2= 66.7, KFp3

= 283.3.(12)

In order to facilitate the calculation and maintain a high con-trol resolution, the input variable control error E and its changerate EC of the fuzzy controller were expressed by the Gaus-sian membership functions, and the output variable U (Fp1,Fp2, Fp3) was represented by the triangle membership func-tions. Their membership functions are shown in Fig. 6.

To ensure the performance of the fuzzy controller, the fol-lowing principles were used to design the fuzzy control rules:28

(a) when the control error E and its change rate EC were pos-itive large (PB) or positive medium (PM), the selection of theoutput control variable should be aimed at eliminating the er-ror of the bionic suspension system as soon as possible; (b)when the control error E and its change rate EC were positivesmall (PS) or zero (ZE), the output control variable should beselected to ensure the stability of the bionic suspension systemand prevent the overshoot of the system; (c) when the controlerror E and its change rate EC were negative, the principlewas the same as the positive, and the corresponding symbolschanged accordingly. In addition, the difference arrangementpositions and the output ranges of the PAMs should be consid-ered for the output control variable U (Fp1, Fp2, Fp3).

According to the above, a fuzzy control rule table describingthe relationship between E, EC, Fp1, Fp2 and Fp3 was estab-lished, as shown in Tab. 2.

Calling the Fuzzy toolbox in Matlab/Simulink, the input andoutput variable surfaces of the fuzzy controller were obtained,shown in Fig. 7.

Table 2. Fuzzy control rules of Fp1, Fp2, and Fp3.

ECNB NM NS ZE PS PM PB

E

NBPMPBPB

PMPBPB

PMPMPB

PSPSPM

PSZEPM

ZEZEPS

ZEZEZE

NMPMPBPB

PMPMPB

PSPMPM

PSPMPM

ZEPSPS

ZEZEZE

ZEZEZE

NSPSPSPB

PSPSPM

PSPSPM

ZEZEPS

ZEZEPS

ZEZEZE

ZENSZE

ZEPSPSPB

PSPSPM

ZEZEPS

ZEZEZE

ZENSNS

ZENSNM

ZENMNB

PSNMPSZE

NSZEZE

ZEZEZE

ZENSNS

ZENSNM

ZENMNM

NSNMNB

PMNSZEZE

ZEZEZE

ZENSNS

ZENMNM

NSNMNM

NSNMNB

NMNBNB

PBZEZEZE

ZENSNS

NSNMNM

NSNMNM

NSNMNB

NMNBNB

NMNBNB

Mamdani min-max method was adopted to obtain the totalcontrol rules, and the centroid defuzzification method was usedto get the physical output, its expression is:

U∗ =

∑ni=1 Uiµ (Ui)∑ni=1 µ (Ui)

; (13)

where U∗ was the physical output of U , n was the quantity offuzzy relationships, µ was the membership function of U , Uiwas the linguistic level of U .

Based on the above analysis of the basic principles of fuzzycontrol, the fuzzy control simulation model of the active sus-pension system was built in Matlab/Simulink environment, asshown in Fig. 8.

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P

I

D

Control Force

Suspension System

+++

+-

DesiredOutput Actual

Outputr(t)

y(t)

e(t)

Figure 9. Block diagram of PID controller implementation.

4.3. PID ControlPID control is a control strategy that directly controls num-

bers, where PID is the abbreviation of Proportional, Inte-gral, and Derivative.29 It controls the system’s tracking errorvalue (the error between the desired output value and the ac-tual output value) by using the operations of P(proportional),I(integral) and D(derivative), so as to make the actual outputvalue as close as possible to the desired value, the block dia-gram for PID controller implementation is given in Fig. 9.

The tracking error is computed as:

e (t) = r (t)− y (t) ; (14)

where e(t) was tracking error, r(t) was desired output, y(t) wasactual output. The mathematical expression of the PID controlprinciple is described as:

u (t) = Kpe(t) +Ki

∫e(t)dt +Kd

de(t)dt . (15)

For this paper, the error between the vehicle body acceler-ation and the desired acceleration of the bionic kangaroo legsuspension was used as the input of the PID control system,and the desired acceleration value was set to 0, the outputforces Fp11, Fp22 and Fp33 of the PAM system were used asthe output of the PID controller, the output force acted on thebionic kangaroo suspension to adjust the suspension.

PID parameter tuning methods mainly include the theoret-ical calculation method, Niegler-Nichols tuning method, crit-ical proportioning method, etc. The parameters obtained bythese methods often need to be further adjusted, which is in-convenient. In this paper, MATLAB/Simulink was used forsimulation design, referring to the performance index require-ments of bionic kangaroo leg suspension, and adjusted the PIDparameters by observing the corresponding response curve.The specific ideas are as follows:30

(1) Adjust the Proportional (P) part first. Under the con-dition that Ki and Kd are both zeros and remain unchanged,gradually adjust the Kp from a small value to a large value untilencountering a fast suspension response and slight overshoot,then the Kp can be obtained in the Simulink module.

(2) The second step is to adjust the Integral (I) part. Firstgive Ki a smaller value, slightly reduce the Kp obtained in thefirst step, and then gradually adjust the Ki from a small value toa large value until getting the response curve that can obviouslyeliminate the offset.

(3) The third step is to adjust the Derivative (D) part. TheKi and Kp obtained in the second step are reduced slightly, andthen the Kd is adjusted from a small value to a large value. Atthe same time, make small adjustments to Ki and Kp until theresponse curve can improve the transient response.

Table 3. PID tuning parameters.

Parameters Kp1 Ki1 Kd1 Kp2 Ki2 Kd2 Kp3 Ki3 Kd3Values 120 3000 6 10 1600 15 150 5800 4

Table 4. The bionic suspension simulation parameters.

Parameters ValuesThe mass of m1, m2, m3 and sprung massm4/(kg)

6,8,4,450

The length of l1, l2, l3, l4/(m) 0.28,0.42,0.21,0.26The spring stiffnesses of bionic foot, calf andthigh k1, k2, k3/(×104N·m-1)

3.18, 1.26, 3.84

The damping coefficients of bionic foot, calf andthigh c1, c2, c3/(N·s·m-1)

2276, 1451, 2498

The initial angles of bionic toe, ankle, knee, andhip joints θ1, θ2, θ3, θ4/(◦)

159.4,56.3,156.5,0

The rotational inertia of I1, I2, I3, I4/(kg·m2) 0.12,0.05,0.47,0.15The height of vehicle body centroid in staticequilibrium position H0/(m)

0.50

Table 5. Ranges of joint angle parameters.

Bionic joints Compression limit Static state Tension limitBionic hip joint θ1 168.5◦ 159.4◦ θ1* 137◦

Bionic knee joint θ2 52.8◦ 56.3◦ θ2* 64.2◦

Bionic ankle joint θ3 162.7◦ 156.5◦ θ3* 138◦

Because the bionic kangaroo leg suspension has three PAMoutput force devices, the influence between the three PAM out-put forces should also be considered when tuning the parame-ters. The weights of the three output forces affecting the bionickangaroo suspension are arranged in descending order: Fp3,Fp1, Fp2. The final tuning parameters are shown in Tab. 3:

The PID control simulation model of the active suspen-sion system was built in MATLAB/Simulink environment, asshown in Fig. 10.

4.4. Simulation Parameters and Model

The medium and heavy off-road vehicles were taken as thereference objects for the design of the suspension structure.The static balance height of the suspension was assumed asthe initial position and the value is 0.50 m. The sprung massof the quarter whole vehicle was set as 450 kg. The specificparameters of the quarter vehicle are listed in Tab. 4. The angleparameters of the suspension were determined by referring tothe angle parameters of kangaroo leg in motion. The detailedparameters are listed in Tab. 5.31

An ADAMS simulation model of the quarter vehicle sus-pension in static balance position was built up, as shown inFig. 11.

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Figure 10. Simulation model of PID control.

The vehicle body

The combination of bionic thigh tendon spring and muscle damper, and the

thigh PAM.The combination of bionic calf tendon spring and muscle

damper, and the calf PAM

The combination of bionic heel tendon spring and gastrocnemius muscle

damper, and the gastrocnemius PAM

The bionic femur rod

The bionic tibia-fibula rod

The bionic metatarsals rod

The road excitation

X

Z

O

Figure 11. The ADAMS suspension simulation model.

5. SIMULATION RESULT AND ANALYSIS

5.1. Time Domain ResponseA co-simulation model of the quarter vehicle suspension

was established based on ADAMS and MATLAB/Simulink,fuzzy control, and PID control were applied to the active con-trol of the suspension.

Three aspects were mainly simulated as follows: (1) thesuspension dynamic characteristic; (2) the suspension controlcharacteristic; (3) the suspension velocity characteristic. Thetime-domain simulations in the passive and active modes wereperformed under impulse, step, class C and D road excitationsat different speeds. For the space limitation, only the followingsimulation results were given as shown in Fig. 12.

The vehicle body dynamic displacement (Fig. 12a), the vehi-

cle body acceleration (Fig. 12b), the deformations of the bionicsprings and dampers (Fig. 12c) and the angles of the bionicjoints (Fig. 12d) in the passive mode were presented under im-pulse road excitation at 36 km/h. The vehicle body dynamicdisplacements in the passive and active modes are shown inFig. 12e under step road excitation at 36 km/h and in Fig. 12funder class C road excitation at 60 km/h. The vehicle bodydynamic displacements and accelerations in the passive andactive modes are given in Figs. 12g, 12i and 12h, 12j underclass D road excitation at 60 km/h and 90 km/h, respectively.

Seen from the suspension dynamic characteristics, it wasfound that the bionic heel spring deformation (Fig. 12c) wasthe largest one and the largest angle change occurs in the bionicankle joint (Fig. 12d) under impulse road excitation, which wassimilar to the dynamic characteristics of the kangaroo leg, in-dicating that the bionic design of the suspension structure wasfeasible and reasonable. Moreover, the upward vehicle bodydynamic displacement was reduced by 78.5% and the down-ward was reduced by 65.7%, respectively, indicating that thesuspension had a good ability of dealing with the impulse ex-citation in the passive mode (Fig. 12a). The maximum vehi-cle body acceleration under the upward impulse excitation washalf of that under the downward impulse excitation and theminimum vehicle body acceleration under the upward impulseexcitation is 87.5% of that under the downward impulse exci-tation (Fig. 12b), which indicated that the suspension dampingperformance under the upward impulse excitation was betterthan that under the downward impulse excitation.

Furthermore, the simulation parameters of the road excita-tion and the vehicle speeds are listed in Tab. 6 and the vehiclebody dynamic responses are listed in Tab. 7.

Seen from the suspension control characteristics, the rootmean squares (RMS) values of the vehicle body dynamic dis-placement under the fuzzy control and the PID control are ba-sically less than or close to those of the vehicle body dynamicdisplacement under the passive mode as shown in Figs. 12e,

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Figure 12. Vertical parameter characteristic simulation of suspension.

12f, 12g and 12h, showing that the fuzzy control and the PIDcontrol of the suspension are effective. In addition, the RMSvalues of the vehicle body acceleration were reduced about95% for the three modes (see Figs. 12i and 12j and Tab. 7).For the suspension velocity characteristics, the damping per-

formance was improved slightly with the increase of the ve-hicle speed under the same road excitation, and at the samevehicle speed, the damping performance in the three modeswas almost similar to each other as shown in Figs. 12g, 12h,12i and 12j and Tab. 7, which demonstrated the good damping

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Table 6. Road excitation and vehicle speeds.

Roadexcitation

Speeds/(km·h-1)

Road excitation/(m) Accelerations of the roadexcitation/(m·s-2)

Minimum Maximum RMS Minimum Maximum RMSImpulse 36 -0.1 0.1 * -80 80 *Step 36 -0.1 0.1 * -80 80 *Class C 60 -0.0189 0.0225 0.0093 -63.488 68.629 18.473

Class D 60 -0.0379 0.0450 0.0186 -126.976 137.259 36.96490 -0.0464 0.0551 0.0228 -155.498 168.091 45.281

Table 7. Vehicle body dynamic responses.

Roadexcitation Modes Vehicle body dynamic displacement h/(m) Vehicle body acceleration ab/m·s-2

Minimum Maximum RMS Decreasepercentageof RMS/(%)

Minimum Maximum RMS Decreasepercentageof RMS/(%)

ImpulsePassive -0.0343 0.0215 0.0026 * * * * *Fuzzy -0.0333 0.0253 0.0016 * * * * *PID -0.0337 0.0256 0.0020 * * * * *

StepPassive -0.1239 0.1072 0.0038 * * * * *Fuzzy -0.1019 0.1084 0.0004 * * * * *PID -0.1250 0.1302 0.0041 * * * * *

Class C(60km/h)

Passive -0.0273 0.0163 0.0030 67.74 -4.546 3.549 1.046 94.23Fuzzy -0.0128 0.0159 0.0032 65.59 -4.737 3.573 1.065 94.33PID -0.0126 0.0189 0.0031 66.18 -4.924 3.721 1.245 93.26

Class D(60km/h)

Passive -0.0354 0.0372 0.0038 79.46 -7.059 6.107 1.726 95.33Fuzzy -0.0276 0.0259 0.0025 86.31 -7.393 6.334 1.747 95.27PID -0.0334 0.0360 0.0034 81.90 -5.418 4.351 1.205 96.74

Class D(90km/h)

Passive -0.0433 0.0280 0.0040 82.45 -19.527 14.089 2.244 95.04Fuzzy -0.0214 0.0261 0.0024 89.47 -21.563 18.582 2.284 94.95PID -0.0255 0.0312 0.0029 87.34 -13.768 12.160 2.006 95.57

performance of the suspension.In addition, relative to the RMS decrease percentage of the

road excitation, it can be seen from Tab. 7: (a) under classC road at the speed of 60 km/h, the RMS values of the ve-hicle body dynamic displacement were respectively decreased67.74%, 65.59%, and 66.18% in the passive, fuzzy control, andPID control modes, indicating the suspension’s passive modehad good performance in such a situation; (b) compared withthe RMS decrease percentage in the passive mode, the RMSdecrease percentages of the fuzzy control and the PID con-trol were increased by 6.85%, 7.02%, 2.44%, and 4.89% underclass D road at the speed of 60 km/h and 90 km/h, respectively,showing that the effect of fuzzy control was slightly better thanPID control in the active mode; (c) with the increases of roadgrade and vehicle speed, the RMS decreased percentage as thesuspension response increased, explaining that the suspensionhad good adaptability. As a whole, the performances of thePAM bionic kangaroo leg suspension under the fuzzy controlmode and the PID control mode were both better than that ofthe suspension under the passive mode.

5.2. Frequency ResponsesThe PAM bionic kangaroo leg suspension is a non-linear

suspension system, its active mode was realized through co-simulation with MATLAB. The transfer function of suspensionsystem cannot be directly solved, and its frequency responsewas difficult to obtain. Therefore, the approximate estima-tion method was adopted to analyse the frequency response ofPAM bionic kangaroo leg suspension in the passive and activemodes.32, 33 The method is as follows:

(1) Taking the sinusoidal excitation of K periods as the roadinput, its equation is:

xr (t) = A sin (2πft) (16)

where A ∈ [1, 5]cm; f ∈ [f−, f−] ⊆ [0.1, 25]Hz; t ∈ [0, T ];

the signal duration T = K/f , K was the periodic numbers ofthe sinusoidal signal, generally K=10.

(2) Measure the output signal z(t) of the suspension system.(3) Calculate the transmissibility of vibration damping per-

formance index Ha(f ):

Ha (f) =

√√√√ 1T

∫ T0z2 (t) dt

1T

∫ T0xr2 (t) dt

(17)

In order to eliminate the calculation error caused by the sys-tem in an unstable state, the initial part of the output signal wasusually truncated.

(4) Change the frequency of the sinusoidal excitation andrepeat steps (1)-(3) to get a frequency response in the desiredfrequency range.

In this paper, the frequency response of the suspension wasmeasured according to the above method, and A=1 cm, K=10,using MATLAB to perform calculations every 0.1Hz in therange of 0.1 Hz - 10 Hz, and every 1 Hz from 10 Hz to 25 Hz.The response of the vehicle body acceleration transmissibil-ity and the suspension dynamic deflection transmissibility inthe frequency domain were measured. Figure 13 shows thevibration damping performance index approximate estimationresults of the bionic kangaroo leg suspension.

Figure 13a is the frequency response of the vehicle bodyacceleration transmissibility, and Fig. 13b is the frequency re-sponse of the suspension dynamic deflection transmissibility.In the resonance region of the vehicle body, the fuzzy controland the PID control effectively reduced the transmissibility ofvarious performance indexes. In low frequency range (0-1 Hz),the performance indexes under the fuzzy control and the PIDcontrol were equivalent to the passive mode of the suspension,but the PID control was slightly better than the fuzzy control.

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Figure 13. Frequency response of suspension.

In medium frequency range (1-10 Hz), the fuzzy control andthe PID control both significantly reduced the transmissibilityof body acceleration, and the fuzzy control was better than thePID control, the suspension dynamic deflection was not greatlyaffected by the control strategy. In high frequency range (10 -25 Hz), the fuzzy control and the PID control were equivalentto the passive mode of the suspension, the dynamic deflectionof the suspension was less affected by the control strategy.

The frequency response results of the suspension showedthat the fuzzy control and the PID control can reduce the trans-missibility of various performance indexes of the suspension;the control effects of the two control methods had their advan-tages and disadvantages in different frequency ranges, and theywere better than those of the passive mode in most frequencybands. In addition, the suspension dynamic deflection was notgreatly affected by the control strategy.

6. CONCLUSIONS

A PAM kangaroo leg bionic suspension is proposed byanalysing and refining the kangaroo leg structure and func-tions. The suspension theoretical modelling is performed bythe Lagrange’s Equations. The co-simulation of ADAMS andMATLAB is accomplished under the fuzzy control and the PIDcontrol. The dynamic response characteristics of the suspen-sion in the passive and active modes are figured out and anal-ysed in the time and frequency domains. The following con-clusions are obtained.

(1) Seen from the dynamic characteristic, the velocity char-acteristic and the control characteristic of the suspension, theproposed PAM bionic kangaroo leg suspension can well copewith the vibration impact under different road excitations anddifferent speeds, suggesting that the suspension structure de-sign is reasonable, the damping performance is satisfactory andthe fuzzy control and the PID control are effective.

(2) The suspension performance in the active mode is betterthan that of the passive mode. Furthermore, some amplitudesin the passive mode are amplified under the concave road ex-citation, indicating that there is further optimization space forthis PAM bionic kangaroo leg suspension.

(3) For the frequency response, the fuzzy control and thePID control are more effective to reduce the transmissibility ofthe suspension in the medium frequency ranges (1 - 10 Hz),and their control effects are also better than those of the pas-sive mode in most frequency bands (0 - 25 Hz). Moreover,the suspension dynamic deflection is not obviously affected bydifferent control strategy.

ACKNOWLEDGEMENTS

This research was financially supported by National NaturalScience Foundation of China (Grant No.51305288,51805347),Natural Science Foundation of Shanxi Province (GrantNo. 201901D111245,201901D211293), the Fund forShanxi “1331 Project” Key Subjects Construction(Grant No.1331KSC) and Shanxi Science and Technol-ogy Foundation Platform Construction Projects (GrantNo.201805D121005).

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