MTU Onsite Energy Generator Sets Series 2000.pptx ... · PDF file© MTU Onsite Energy GmbH...

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© MTU Onsite Energy GmbH Alle Rechte vorbehalten MTU ONSITE ENERGY DIESEL GENERATOR SETS Series 2000 Technical Product Overview 770kVA – 1290kVA 50Hz © MTU Onsite Energy GmbH Alle Rechte vorbehalten

Transcript of MTU Onsite Energy Generator Sets Series 2000.pptx ... · PDF file© MTU Onsite Energy GmbH...

Page 1: MTU Onsite Energy Generator Sets Series 2000.pptx ... · PDF file© MTU Onsite Energy GmbH Alle Rechte vorbehalten MTU ONSITE ENERGY DIESEL GENERATOR SETS Series 2000 Technical Product

© MTU Onsite Energy GmbHAlle Rechte vorbehalten

MTU ONSITE ENERGYDIESEL GENERATOR SETS

Series 2000Technical Product Overview

770kVA – 1290kVA 50Hz

© MTU Onsite Energy GmbHAlle Rechte vorbehalten

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© MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 2 / MTU Onsite Energy Technical Product Overview /

January 2011

AGENDA

1. Engine and Genset General Information General information Philosophy Power Range 50 Hz System Designation

2. Cooling Systems TD / TB Version

3. Generator Set Ratings4. Standardized Components5. Options6. General

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January 2011

Engine and Genset General Information

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MTU Onsite Energy Diesel Generator SetsEngine Series 2000

Series 2000-G05

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MTU Onsite Energy Diesel Generator SetsGenset View

Generator side view

DE – Driving EndNDE – Non Driving End

DE

NDE

Right

Left

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MTU Onsite Energy Diesel Generator SetsPhilosophy

• MTU Onsite Energy diesel generator sets are trusted to provide emergencystandby and prime power, at any time.

• Represents intelligent systems for reliable and efficient safeguarding of yourpower supply.

• Like MTU engines, our gensets are extra-ordinarily reliable, exceptionallyeconomical, have out-standing load take-up characteristics, and are designed foreasy maintenance.

• Our genset system design combines product quality and technical innovation withcommercial viability.

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MTU Onsite Energy Diesel Generator SetsPower Range Series 2000 at 50 Hz

Prime Power 50 Hz

3075

2870

2610

2285

2145

1880

1670

1500

1435

1290

1170

1150

1045

1020

940

925

820

800

650

590

500

450

300

275

Standby Power 50 Hz

3310

3170

2870

2595

2285

2085

1880

1650

1445

1285

1265

1150

1120

1035

1020

900

880

715

650

550

500

330

300

1290 kVA

850 kVA

1290 kVA

850 kVA

1180 kVA

770 kVA

1180 kVA

770 kVA

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Type

D

Type

D

Application

S

Application

S

Performance

1285

Performance

1285

Fuel Type

D

Fuel Type

D

Frequency

5

Frequency

5

Project Type/ Add. Information

S

Project Type/ Add. Information

S

D - Dieselgenerator Set

G - Gasgenerator Set

H - Hotmodul

D - Dieselgenerator Set

G - Gasgenerator Set

H - Hotmodul

C - Combined Heat and Power

B - Baseload (Continius)

P - Prime Power

M - (Hot) Module

R - Reduced CHP

S - Standby Power

C - Combined Heat and Power

B - Baseload (Continius)

P - Prime Power

M - (Hot) Module

R - Reduced CHP

S - Standby Power

(e.g) 1285 KVA (50Hz) or KWe (60Hz) Rated

Power at 25 °C / 100m

(e.g) 1285 KVA (50Hz) or KWe (60Hz) Rated

Power at 25 °C / 100m

B - Biogas

D - Diesel

N - Natural Gas

S - Sewage Gas

M - Methanol

V - Various Fuels

B - Biogas

D - Diesel

N - Natural Gas

S - Sewage Gas

M - Methanol

V - Various Fuels

5 - 50 Hz

6 - 60 Hz

5 - 50 Hz

6 - 60 Hz

C - Custom Product

S - Standard Product

C - Custom Product

S - Standard Product

MTU Onsite Energy Diesel Generator SetsSystem Designation

The MTU Onsite Energy system designation logic applies to all power products.The MTU Onsite Energy system designation logic applies to all power products.

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January 2011

Cooling Systems

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MTU Onsite Energy Diesel Generator SetsOverview TD and TB systems

TD system works with:

External tube

Fin type unit-mounted radiator

Coolant circulation pump and coolant

thermostat for jacket water cooling system

Engine mounted fan drive

Front-type radiator for jacket water and

charge air cooling circuit

Coolant level sensor

TB system works with:

Engine-mounted intercooler

Remote radiator

Coolant circulation pump for jacket water

and charge air cooling system

Coolant thermostat for jacket water

cooling system

Coolant thermostat for charge air cooling

system

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MTU Onsite Energy Diesel Generator SetsAir charge Air cooling (TD)

Technical Features:

Unit mounted radiator

Complete system solution with unit-

mounted radiator including fan drive, fan

and piping

Single-circuit cooling system with

air charge air cooling

Thermostat-controlled coolant circuits

Benefits:

All-in-one solution

Cooling system available for 40°C and 50°C ambient air temperature (for 200Pa)

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MTU Onsite Energy Diesel Generator SetsUnit mounted Radiator (TD)

1: Expansion tank jwc(jacket water circuit)

2: Connection vent line jwc3: Overflow pipe4: Pressure cap jwc5: Connection level sensor jwc6: Core jacket water7: Core charge-air8: Complete fan guard9: Fan10: Charge-air pipes from

engine to radiator acc(after cooler circuit)

11: Coolant pipe from radiatorto engine jwc

12: Charge-air pipe from radiatorto engine acc

13: Coolant pipe from engine toradiator jwc

14: Expansion pipe jwc

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MTU Onsite Energy Diesel Generator SetsWater charge Air cooling (TB)

Benefits:

Remote radiator can be located in another area

away from the genset

Flexible, individual facility and system planning

Charge-air preheating in low-load operation

Adaption kit incl.all flanges

Cooling system for 40°C and 50°C

Technical Features:

Dual-circuit cooling system with water-to-air

charge-air cooling

Dual pumps for both circuits: the engine coolant

and the charge-air coolant cooling circuit

Thermostat-controlled coolant circuits

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January 2011

Generator Set Ratings

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Diesel Gensets – Water Charge Air Cooling

Application Standby Power Prime Power

Ratings* 890 - 1290 kVA 820 – 1180 kVA

Optimized Fuel Fuel

Diesel Gensets – Air Charge Air Cooling

Application Standby Power Prime Power

Ratings* 850 - 1250 kVA 770 – 1130 kVA

Optimized Fuel Fuel / TA-Luft

MTU Onsite Energy Diesel Generator SetsSeries 2000 Data / Ratings

Ratings between 770 up to 1290 kVA

*Power available up to: - Intake air temperature 40°C

- Site altitude above sea level 400 m

- Consumption of electrical driven fan not included

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MTU Onsite Energy Diesel Generator SetsSeries 2000 Ratings 50Hz

Genset type* Engine type Ratings***

Air charge air cooling

DP 770 D5S* 12V 2000 G65 770 kVA

DP 900 D5S* 16V 2000 G25 900 kVA

DP 1000 D5S* 16V 2000 G65 1000 kVA

DP 1120 D5S*** 18V 2000 G65 1120 kVA

DP 1130 D5S* 18V 2000 G65 1130 kVA

Water charge air cooling #

DP 820 D5S** 12V 2000 G65 820 kVA

DP 910 D5S** 16V 2000 G25 910 kVA

DP 1030 D5S** 16V 2000 G65 1030 kVA

DP 1180 D5S** 18V 2000 G65 1180 kVA

Genset type** Engine type Ratings***

Air charge air cooling

DS 850 D5S** 12V 2000 G65 850 kVA

DS 1000 D5S** 16V 2000 G25 1000 kVA

DS 1100 D5S** 16V 2000 G65 1100 kVA

DS 1250 D5S** 18V 2000 G65 1250 kVA

Water charge air cooling #

DS 890 D5S** 12V 2000 G65 890 kVA

DS 1050 D5S** 16V 2000 G25 1050 kVA

DS 1140 D5S** 16V 2000 G65 1140 kVA

DS 1290 D5S** 18V 2000 G65 1290 kVA

Prime Power Standby Power

Note: Standard configurations, genset ratings and delivery are based on following reference conditions:

- Intake air temperature 40°C

- Site altitude above sea level 400 m

Except DS 1250 D5S, DP 1130 D5S available up to 32°C Intake air temperature / 400m Site altitude above sea level

* Fuel or Emission (TA-Luft) optimized

** Fuel optimized

***TA-Luft optimized

# Consumption of electrical driven fan not considered in ratings

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January 2011

Standardized Components

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MTU Onsite Energy Diesel Generator SetsStandardized Components

… individual selectable for specific customer needs

CombustionAir System

Lube OilSystem

Lube OilSystem

SwitchgearStartingSystem

Fuel System

CoolingSystem

ExhaustSystem

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MTU Onsite Energy Diesel Generator SetsStandardized Components

Standard Scope Series 2000

Color

- RAL 7042 traffic grey A

Packaging

- Standard packing

Base Frame

- Common welded base frame

Optimization

- TA-Luft optimized

- Fuel optimized

- EPA 40 CFR89 / Tier2

Fuel System EUP

- Fuel main filter

- Fuel delivery pump

- Closed fuel system

- Fuel Pre-filter (TB

Version only)

Control Panel

- Control version 1:

Terminal box

Cooling

- Radiator cooler with

mechanically driven fan (only

S2000 TD)

Starting / Charging

- Electric starter (24 VDC)

- Battery charging generator

Voltages

- 380/400/415V (50Hz)

Generator

- Marathon generator

Air intake

- Standard air filter

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MTU Onsite Energy Diesel Generator SetsStandardized Components

Alternator

Anti condensation heater

CT‘s (measuring/protection)

PT100 sensors

Voltages

- 50Hz; 380/400/415V

- 60Hz; 440/480V

Bearing RTD

Winding RTD

Differential current transformer

Parallel current transformer

Voltage regulatorVAR/PF control

• Type: MAGNAMAX

– 150 to 2400 kW

– DVR2000E / PMGManufactured in Wausau and Monterrey

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MTU Onsite Energy Diesel Generator SetsStandardized Components

IP23 Drip Cover

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MTU Onsite Energy Diesel Generator SetsStandardized Components

Base Frame

Weight reduction of the base frame

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MTU Onsite Energy Diesel Generator SetsStandardized Components

Harness

Harness inside the frame

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MTU Onsite Energy Diesel Generator SetsStandardized Components

Air filter with maintenance indicator

Indicator

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MTU Onsite Energy Diesel Generator SetsStandardized Components

Air filter with maintenance indicator

Technical Features:

Single-stage engine air filter operating in light to medium dust conditions

Non-metallic, non-corrosive, tough materials

Air filter housing and filter media as an unit

Remote installation possible (not orderable)

Horizontal installation possible (not orderable)

42 to 2118 CFM airflow throughput per air filter

Benefits:

Compact design, vibration-resistant

Improved reliability and durability with reduced

weight and cost

Mounted filter service indicator

Flexible, easy installation

Easy and fast service

Completely disposable

1: Air filter housing

2: Filter service indicator

3: Engine air intake

4: Intake elbow

5: High torque hose clamp

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MTU Onsite Energy Diesel Generator SetsStandardized Components

Control version 1

Terminal box for customer connection without controller

(terminal box, harness, system cable)

DVR is in the generator installed and fully wired

TN-C power (4-wire system) prepared

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January 2011

Options

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Starting System Batteries

High-performance electrical starters

Lead-acid batteries with carriers and cables

Battery charger (Version 1 optional, Version 2-6 standard)

Features Universal AC input / Full range

Built in active PFC function

Protections: Short circuit/ Overload/ Over voltage/ Over temperature

Cooling by free air convection

Can be installed on DIN rail TS-35/7.5 or 15

UL 508 (industrial control equipment) approved

LED indicator for power on

100% full load burn-in test

Fixed switching frequency at 100KHz

3 years warranty

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Special fuel pre-filter with water separator

Technical Features:

Model: SEPAR SWK 2000

Water separator and fuel filter

for light diesel fuel

5-stage filtration

(multi-stage centrifugal system)

Water level probe

Benefits:

Most compact design

High efficiency

Low flow restriction

Long life filter element

Easy installation and

simple maintenance

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Special double fuel pre-filter, switchable with water separator

Technical Features:

Model: SEPAR SWK 2000/18 UMS

Duplex filter, switchable

Water separator and fuel filter for light diesel fuel

5-stage filtration (multi-stage centrifugal system)

Water level probe

Benefits:

Most compact design and high efficiency

Low flow restriction

Long life filter elements

Easy installation and simple maintenance

Replacement of filter while engine

is running

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Hand pump for oil extraction

Technical Features:

Mechanical, semi rotary hand pump

Vertical installation

position, suction

connection at bottom

Benefits:

Electric pump for

servicing not needed

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Heavy Duty Ait Filter

Technical Features:

Two-stage engine air filter operating in medium

to heavy dust conditions

Proofed RadialSeal™ technology

Double throughput by using two units

Filter insert and filter element combined

Airflow: air inlet on side, outlet on end

For outdoor use, an optional inlet cap prevents

moisture ingestion (e.g. rain or snow)

Horizontal installation Benefits:

Compact design, vibration-resistant

Improved reliability and durability

with reduced weight and cost

Models with additional filter element

ensure engine protection also during

filter service

Variety of sizes to fit customer needs

Durable, long-lasting finish, corrosion-free

Mounted filter service indicator

Removing of 99.99% of dust and dirt

particulate entering the engine airstream

Flexible, easy installation

Easy and fast service; no tools necessary

1: Inlet cap

2: Outlet pipe

3: Outlet hose

4: Mounting clamps

5: Mounting bracket

6: Large media valve

7: Heavy duty air filter

a: Air

b: Filtered air

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Exhaust System

Exhaust for Open Power Unit

Silencer -10dB (Industrial)

Silencer -30dB (Critical)

Silencer -40dB (Hospital)

Exhaust Flex & Connections

1: Inlet with flange

2: Enclosure

3: Flow direction

4: Outlet with flange

a: Exhaust gas

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Coolant Preheating

Technical Features:

CE compliant

Single or 3-phase system

Flow rate of 38 l/min (10 GPM)

Adjustable thermostat from

32°to 55°C

90°to 130°F

Benefits:

Uniform engine heating due to forced circulation of thecoolant (more efficient heating than thermosiphon tankheaters)

Extended hose life and reduced heater maintenance due

to reduced outlet temperature

Reduced electrical consumption on engine start-up

Controls for automatic operation included

Minimal material, space, and time for mounting due to

compact design

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Circuit Brakers

Technical Features:

100% rated; 600 V, electronic trip circuit breakers

Manually-operated (P-frame) or electrically-operated (NW-type)

IEC 60947-2 rated and CE approved

High dielectric strength due to molded case made of a glass-reinforced insulating material

True RMS sensing devices

1: Circuit breaker case

and mounting

2: Trip unit

3: Handle

4: Release key

5: Opening push button

6: Closing push button

7: Open / close indicators

8: I (ON) position

9: Tripped position

10: O (OFF) position

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Control version 1+

Cabinet with terminal strip for customer connection

without controller

Cabinet

Terminal

Strip

Harness

System cable

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Control version 2

Control version for a singel genset in isolated operation,

Manual start and stop.

Control panel

Controller

Battery charger

Harness

System cable

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Control version 3a…

…for a single genset.

Unit monitoring with automatic start stop signal from

ATS with power failure monitoring. In case of main

failure an emergency start of the genset is possible.

The switchover from genset operation to mains is made

with an open transition of the supply.

Control panel

Controller

Battery charger

Harness

System cable

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Control version 3b…

…for a single genset.

Unit monitoring with automatic start stop. The single

genset operated with two electrically interlocked breakers,

which are controlled by the genset control unit. In

case of main failure an emergency start of the genset is

possible.

The switchover from genset operation to mains is made

with an open transition of the supply.

Control panel

Controller

Battery charger

Harness

System cable

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Control version 4

Island parallel operation up to 16 units.

External start stop.

Control panel

Controller

Load sharing module

Battery charger

Harness

System cable

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Control version 5

Unit monitoring with automatic start and stop,

with power failure monitoring and brief mains

parallel operation on restoration of mains power.

Control panel

Controller

Battery charger

Harness

System cable

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Control version 6

Unit monitoring with automatic start and stop,

with power failure monitoring and permanent

mains parallel operation.

Control panel

Controller

Battery charger

Harness

System cable

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Controller

DGC-2020(Version 1 optional, Version 2-6 standard)

Microprocessor technology

Windows based software for local and optional

remote operation (Fully Enhanced)

LCD-Display

Complete system metering

Multilevel password protected

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Controller – Extended Functionality

LSM – 2020 (Load Share Module)(Standard at Version 4, at all others not available)

Connects to 2020 via 2-wire J1939 communication

Ramping function to load and unload generators

Demand start/stop and generator sequencing

KW load control

KW load sharing via analog load share lines

Communications via Ethernet CANBUS or USB

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Controller – Extended Functionality

CEM – 2020 (Contact Expansion Module)(Available at version 2, 3a, 3b and 4)

Connects to 2020 via 2-wire J1939 communication

(10) Programmable contact inputs

(12) 1 amp programmable outputs

(12) 4 amp programmable outputs

Input and output assignments made using BestComPlus software

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

Controler – Extended Functionality

AEM – 2020 (Analog Expansion Module)(Available at version 2, 3a, 3b, 4, 5 and 6)

Connects to 2020 via 2-wire J1939 communication

8 Analog inputs (4-20 mA or 0-10 VDC)

8 RTD inputs (100W platinum or 10W copper

2 Thermocouple inputs (K-Type)

4 Analog outputs (4-20 mA or 0-10 VDC)

Input and output assignments made using BestComPlus software

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

ATS 200 – Automatic Transfer Switch

Enclosure and panel

1: ATS enclosure

2: Control and display panel

3: Indicators (LEDs)

4: Push buttons for test runs, exercises and bypasses

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MTU Onsite Energy Diesel Generator SetsOptions / Accessories

ATS 200 – Automatic Transfer Switch

Technical Features:

Type SERIES 200

IEC

Wall or floor mounted

Type: SERIES 300

UL 1008 and CSA 22.2

NFPA 110 and NEC

30 to 3000 A

240, 400 or 480 V AC,

three-phase system

Wall or floor mounted

Benefits:

Twenty-four-seven protection

Automatic test programs

Standard features:

Voltage and frequency sensing

Prevention of nuisance starting

In phase monitor

Standard engine exerciser

Three-phase/single phase switch

Optional accessories:

Programmable engine exerciser with enhanced

function

Anti condensation heater

Lockable protective window

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© MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 49 / MTU Onsite Energy Technical Product Overview /

January 2011

General

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MTU Onsite Energy Diesel Generator SetsGeneral Information

Standard Colour

Quality Documents

- Test records

- ISO certification

- Test procedures/ specs

- Build checklist

- CE-conform

Overhaul Literature

CE Compliance

General

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THANK YOU FORYOUR ATTENTION

© MTU Onsite Energy GmbHAlle Rechte vorbehalten