OPERATOR’S MANUAL · 1 Welcome aboard Congratulations on your new boat and your choice of a Volvo...
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OPERATOR’S MANUAL MD2010, MD2020, MD2030, MD2040
Transcript of OPERATOR’S MANUAL · 1 Welcome aboard Congratulations on your new boat and your choice of a Volvo...
OPERATOR’S MANUALMD2010, MD2020, MD2030, MD2040
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are knownto the State of California to cause cancer, birth defects, andother reproductive harm.
This operator’s manual is also available in the following languages:
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Ce manuel d’instructions peut êtrecommandé en français.Vous trouverez un bon de commande à la findu manuel d’instructions.
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Questo manuale d’istruzioni può esse-re ordinato in lingua italiana.Il tagliando per l’ordinazione è riportato allafine del manuale.
Dit instructieboek kan worden besteldin het Nederlands.De bestelcoupon vindt u achter in het instruc-tieboek.
Denne instruktionsbog kan bestilles pådansk.Bestillingskupon findes i slutningen af in-struktionsbogen.
Tämän ohjekirjan voi tilata myös suo-menkielisenä.Tilauskuponki on ohjekirjan lopussa.
Este manual de instruções pode serencomendado em português.O talão de requerimento encontra-se no fimdo manual.
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Ãéá íá ðáñáããåßëåôå Ýíá áíôßôõðï,óõìðëçñþóôå ôç öüñìá ðïõ âñßóêåôáé óôïôÝëïò áõôïý ôïõ åã÷åéñéäßïõ ÷ñÞóçò.
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Welcome aboardCongratulations on your new boat and your choice of a Volvo Penta marine engine. Achoice that will give you many years of sailing pleasure.
Your new marine engine is the result of over 90 years experience in marine enginedesign, coupled with revolutionary new ideas and concern for the environment, wheretraditional Volvo Penta qualities such as first class performance, reliability and durabilityhave been upheld. We believe that this also reflects what you require and expect fromyour new marine engine.
To help you fulfill your expectations, we want you to read through this operator's manualcarefully, and take our advice about operating and maintaining the engine, before youcast off on your maiden voyage.
Best regards
AB VOLVO PENTA
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Safety Information ...............................................3–7
Introduction .........................................................8–9
Running-in ............................................................ 8
Fuel and oil types ................................................ 8
Certified engines .................................................. 9
Warranty information ............................................ 9
Introduction ..................................................... 10–12
MD2010, MD2020 .............................................. 10
MD2030, MD2040 .............................................. 11
Identification numbers ........................................ 12
Instrumentation ............................................... 13–15
Controls ................................................................ 16
Starting the engine. ........................................ 17–19
Preparations and starting ................................... 17
Starting the engine using auxiliary batteries ....... 19
Operation ......................................................... 20–21
Checking instruments ........................................ 20
Cruising speed ................................................... 20
Maneuvering ...................................................... 21
When sailing ...................................................... 21
Stopping the engine ............................................ 22
After stopping the engine ................................... 22
Laying up ........................................................... 22
Cold weather precautions ................................... 22
Maintenance schedule .................................... 23–24
Maintenance and care ..................................... 25–51
Engine, general .................................................. 25
Lubrication system............................................. 27
Cooling system .................................................. 28
Fuel system ....................................................... 34
Electrical system ............................................... 36
Wiring diagram ................................................... 41
S drive and reverse gear .................................... 45
Laying up/Launching ...................................... 49–51
Inhibiting ............................................................ 49
Bringing out of storage ....................................... 50
Painting the drive and underwater hull ................ 51
Fault-tracing ......................................................... 52
Technical Data ................................................. 53–54
General .............................................................. 53
Lubrication, cooling and electrical systems ........ 53
Fuel specification ............................................... 54
S drive and reverse gear .................................... 54
© 2004 AB VOLVO PENTAAll rights to changes or modifications reserved. Printed on environmentally friendly paper.
(Cover: Department of transport (shipping), license 9809095)
Contents
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Safety PrecautionsRead this chapter carefully. It concerns your safety. This chapter describes how safety information is presentedin the operator's manual and on the engine itself. It also gives a general account of basic safety precautions to betaken when operating the boat and maintaining the engine.
Check that you have the correct operator's manual before you read on. If this is not the case please con-tact your Volvo Penta dealer.
If operations are performed incorrectly this could result in personal injury, or damage toproperty or the engine. Read the operator's manual carefully before operating or servicingthe engine. If anything is unclear please contact your Volvo Penta dealer for assistance.
This symbol is used in the book and on the engine to make you aware of safety information.Always read these safety precautions very carefully.
In the operatror's manual warning texts have the following priority:
WARNING! If these instructions are not followed there is a danger of personal injury, exten-sive damage to the product or serious mechanical malfunction.
IMPORTANT! Used to draw your attention to something that can cause damage, productmalfunction or damage to property.
NOTE!Used to draw your attention to important information that will facilitate work or operations.
This symbol is used in certain cases on our products and refers to important information inthe operator's manual. Ensure that warning and information symbols on the engine and transmis-sion are always visible and legible. Replace symbols that have been damaged or painted over.
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Safety precautions to be taken when operating the boat
Your new boatRead Instruction Manuals and other informationsupplied with your new boat. Learn to operate theengine, controls and other equipment safely andcorrectly.
If this is your first boat, or is a boat type with whichyou are not familiar, we recommend that you practicecontrolling the boat in peace and quiet. Learn how theboat behaves at different speeds, weather conditionsand loads before casting off for your “real” maidenvoyage.
Remember that the person driving a boat is legallyrequired to know and follow the current rules regardingtraffic and safety at sea. Make sure you know therules that apply to you and the waters you are sailingin by contacting the relevant authorities or organiza-tion.
A good piece of advice is to take a course in seaman-ship. We recommend that you contact your localboating organization to find a suitable course.
AccidentsStatistics show that poor maintenance of boats andengines and a lack of safety equipment are often thecause of accidents at sea.
Ensure that your boat is maintained in accordancewith the relevant Instruction Manual and that thenecessary safety equipment is on-board and isserviceable.
Daily checklistMake a habit of checking the engine and enginecompartment visually before operating the boat(before the engine is started) and after operating theboat (after the engine has been stopped). This willhelp you to quickly detect fuel, coolant and oil leaksand spot anything else unusual that has, or is about tohappen.
ManeuveringAvoid violent and unexpected changes in course andgear engagement. This could cause someone on theboat to lose their balance and fall over or overboard.
A rotating propeller can cause serious injury. Checkthat nobody is in the water before engaging ahead orastern. Never drive near bathers or in areas wherepeople could be in the water.
Avoid trimming an outboard drive too much, assteering will be severely reduced.
RefuelingWhen refueling there is always a danger of fire andexplosion. Smoking is forbidden and the engine mustbe switched off.
Never overfill the tank. Close the fuel tank filler capproperly.
Only use the fuel recommended in the InstructionManual. The wrong grade of fuel can cause operatingproblems or cause the engine to stop. On a dieselengine poor quality fuel can cause the control rod toseize and the engine to overrev with a resultant risk ofdamage to the engine and personal injury.
Do not start the engineDo not start or run the engine with a suspected fuelor LPG leak in the boat, when you are close to or in adischarge of explosive media, etc. There is a risk forfire and/or explosion in explosive surroundings.
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Carbon monoxide poisoningWhen a boat is moving forward backwash is causedbehind the boat. Sometimes this backwash can be sopowerful that exhaust gases can be sucked into thecabin or seating well on the boat with the resulting riskof carbon monoxide poisoning for those on boar d.
The backwash problem is greatest with high, broadboats with a squared stern. But other types of boatcan also have backwash problems under certainconditions, for example when running with an awningrigged. Among other factors that can increase thebackwash effect are wind conditions, load distribution,the sea running, trim, open hatches and valves.
Most modern boats are designed in such a way thatproblems with backwash are extremely unusual.Should a backwash problem occur do not openhatches or valves in the forward part of the boat. Thiswill only increase backwash. Try changing speed, trimor load distribution in the boat instead. In addition takedown, open or change the rigging of the awning insome other way if an awning is rigged. Contact thedealer where the boat was purchased to get moreinformation on how to solve this problem should itoccur on your boat.
Checklist● Safety equipment: Life jackets for all passengers, communication equipment, emergency rockets,
approved fire extinguisher, first-aid equipment, life belt, anchor, paddle, torch etc.
● Replacement parts and tools: impeller, fuel filters, fuses, tape, hose clamps, engine oil, propellerand tools for any repairs that might have to be carried out.
● Get out your charts and go over the planned route. Calculate distance and fuel consumption.Listen to the weather reports
● Make sure that relations or contact persons are informed when planning a longer voyage. Remem-ber to inform them if your plans have changed or been delayed.
● Tell your passengers and crew where the safety equipment is stored and how to operate it. Makesure you are not the only person on board who knows how to start the boat and operate it safely.
The list should be supplemented because the requirement for safety equipment varies depending onthe boat type and how it is used etc. We recommend that you contact a local boating or maritimesafety organization for more detailed marine safety information.
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Safety precautions for maintenance and service operations
PreparationsKnowledgeThe instruction book contains instructions on how tocarry out general maintenance and service operationssafely and correctly. Read the instructions carefullybefore starting work.
Service literature covering more complicated opera-tions is available from your Volvo Penta dealer.
Never carry out any work on the engine if you areunsure of how it should be done, contact your VolvoPenta dealer who will be glad to offer assistance.
Stop the engineStop the engine before opening or removing enginehatches. Unless otherwise specified all maintenanceand service must be carried out with the enginestopped.
To prevent accidental start of the boat engine removethe ignition key, turn off the power supply to theengine at the main switch and lock it in the OFFposition before starting work. Put up a warning sign inthe control position that work on the engine is beingcarried out.
Approaching or working on an engine that is running isa safety risk. Loose clothing, hair, fingers or adropped tool can be caught in the rotating parts of theengine and cause serious personal injury. Volvo Pentarecommend that all servicing with the engine runningbe undertaken by an authorized Volvo Penta work-shop.
Lifting the engineWhen lifting the engine use the lifting eyes installedon the engine (reverse gear where installed). Alwayscheck that lifting equipment is in good condition and isstrong enough for the lift (engine weight with any extraequipment). For safety’s sake lift the engine using anadjustable lifting beam. All chains and cables shouldrun parallel to each other and as perpendicular aspossible in relation to the top of the engine. Bear inmind that extra equipment installed on the engine mayalter its center of gravity. Special lifting equipmentmay then be required in order to maintain the correctbalance and make the engine safe to handle. Nevercarry out work on an engine suspended on a hoist.
Before starting the engineReinstall all guards removed during service operationsbefore starting the engine. Check that no tools orother items have been left on the engine.
Never start a turbocharger engine without installing theair cleaner (ACL). The rotating compressor in theturbocharger can cause serious personal injury.Foreign objects can also be sucked in and causemechanical damage to the unit.
Fire and explosionFuel and lubrication oilAll fuel, most lubricants and many chemicals areinflammable. Read and follow the instructions on thepackaging.
When carrying out work on the fuel system make surethe engine is cold. A fuel spill onto a hot surface orelectrical components can cause a fire.
Store fuel soaked rags and other flammable materialso that there is no danger of them catching fire. Incertain conditions oil-soaked rags can spontaneouslyignite.
Do not smoke when filling fuel, oil or in proximity of afilling station or in the engine room.
Non-original componentsComponents used in the fuel and ignition system(gasoline engines) and electrical systems on VolvoPenta products are designed and constructed tominimize the risk of fire and explosion.
Using non-original Volvo Penta parts can result in fireor explosion on board.
BatteriesThe batteries contain and give off oxyhydrogen gas,especially during charging. This gas is easily ignitedand highly flammable.
Do not under any circumstances smoke or use nakedflame or allow sparks in the vicinity of the batteries orbattery compartment.
Incorrectly connecting a battery terminal cable orjump-start cable can cause a spark which in turn canbe sufficient to cause an explosion.
Start sprayNever use start spray or similar agents to start anengine equipped with air pre-heating (glow plugs/starter element). The starter element may cause anexplosion in the inlet manifold. Danger of personalinjury.
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Hot surfaces and fluidsThere is always a risk of burns when working with ahot engine. Beware of hot surfaces. For example: theexhaust pipe, turbocharger (TC), oil pan, charge airpipe, starter element, hot coolant and hot oil in oillines and hoses.
Carbon monoxide poisoningStart the engine only in a well-ventilated area. Ifoperating the engine in an enclosed space, ensurethat there is proper ventilation in order to removeexhaust gases and crankcase ventilation emissionsfrom the working area.
ChemicalsMost chemicals such as anti-freeze, rustproofingagent, inhibiting oil, degreasing agent etc. are hazard-ous to health. Read and follow the instructions on thepackaging.
Some chemicals such as inhibiting oil are inflammableand dangerous if breathed in as well. Ensure goodventilation and use a protective mask when spraying.Read and follow the instructions on the packaging.
Store chemicals and other hazardous materials out ofthe reach of children. To protect the environmentplease dispose of used or leftover chemicals at aproperly designated disposal site for destruction.
Cooling systemThere is a risk of water penetration when working onthe seawater system. Turn off the engine and closethe sea cock before starting work on the system.
Avoid opening the coolant filler cap when the engine ishot. Steam or hot coolant can spray out and causeburns.
If work must be carried out with the engine at operat-ing temperature and the coolant filler cap or a cockopen or a coolant hose disconnected, open thecoolant filler cap carefully and slowly to releasepressure before removing the cap completely. Notethat the coolant may still be hot and can cause burns.
Lubrication systemHot oil can cause burns. Avoid skin contact with hotoil. Ensure that the lubrication system is not underpressure before commencing work on it. Never start oroperate the engine with the oil filler cap removed, oilcan spray out.
Fuel systemAlways use protective gloves when tracing leaks.Liquids ejected under pressure can penetrate bodytissue and cause serious injury. There is a danger ofblood poisoning.
Always cover the generator if it is located under thefuel filter. The generator can be damaged by spilledfuel.
Electrical systemCutting off powerAlways stop the engine and break the current usingthe main switches before working on the electricalsystem. Isolate shore current to the engine blockheater, battery charger, or accessories mounted onthe engine.
BatteriesThe batteries contain an extremely corrosive electro-lyte. Protect your skin and clothes when charging orhandling batteries. Always use protective goggles andgloves.
If battery electrolyte comes into contact with unpro-tected skin wash off immediately using plenty of waterand soap. If battery acid comes into contact with theeyes, flush immediately with plenty of water andobtain medical assistance without delay.
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IntroductionThis operator's manual has been compiled to help you get the most from your Volvo Penta engine. It contains allthe information you need in order to operate and maintain your engine safely and correctly. Please read theoperator's manual carefully and learn how to operate the engine, controls and other equipment safely.
Always have the operator's manual available. Keep it in a safe place and do not forget to give it to the new ownerif you sell your boat.
Care of the environmentWe would all like to live in a clean and healthy envi-ronment. Somewhere where we can breathe cleanair, see healthy trees, have clean water in our lakesand oceans, and are able to enjoy the sunshine wit-hout being worried about our health. Unfortunately,this cannot be taken for granted nowadays but issomething we must work together to achieve.
As a manufacturer of marine engines, Volvo Pentahas a special responsibility, why care of the environ-ment is a core value in our product development.Today, Volvo Penta has a broad range of engineswhere progress has been made in reducing exhaustemissions, fuel consumption, engine noise, etc.
We hope you will take care in preserving these qua-lities. Always follow any advice given in the instruc-tion manual concerning fuel grades, operation andmaintenance and you will avoid causing unecessaryinterference to the environment. Get in touch withyour Volvo Penta dealer if you notice any changessuch as increased fuel consumption exhaust smoke.
Adapt speed and distance to avoid wash and noisedisturbing or injuring animal life, moored boats, jetti-es, etc. Leave islands and harbours in the samecondition as you want to find them. Remember toalways leave hazardous waste such as waste oil,coolant, paint and wash residue, flat batteries, etc.,for disposal at a destruction plant.
Our joint efforts will make a valuable contribution toour environment.
Running-inThe engine must be run in for its first 10 operatinghours as follows:
Operate the engine normally. Do not operate it at fullload except for short periods. Never run the engine ata constant engine speed for long periods during therunning-in period.
The engine can be expected to use more engine oilduring the running-in period than would otherwise benormal. Check the oil level more often than isnormally recommended.
The prescribed warranty inspection “First ServiceInspection“ must be carried out during this first pe-riod of operation. For more information: See theWarranty and Service Book.
Fuel and oilsOnly use the fuel and oils recommended in the chap-ter Technical Data. Other grades of fuel and oil cancause operating problems, increased fuel consump-tion and, in the long-term, a shorter engine servicelife.
Always change oil, oil filters and fuel filters at therecommended intervals.
Service and replacement partsVolvo Penta marine engines are designed for highoperational reliability and long service life. They areconstructed to withstand the marine environmentwhile also affecting it as little as possible. Throughregular service and the use of Volvo Penta originalspare parts, these qualities will be retained.
The Volvo Penta worldwide network of authorizeddealers are at your service. They are specialists inVolvo Penta products and have accessories and theoriginal replacement parts, test equipment and specialtools necessary for high quality service and repairwork.
Always follow the maintenance intervals contained inthe operator's manual. Remember to state the engine/transmission identification number when orderingservice and replacement parts.
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Certified enginesIt is important to be aware of the following informationif you own or run an engine that is exhaust emissioncertified:
Certification means that an engine type is inspectedand approved by the authorities. The engine manufac-turer guarantees that all engines manufactured of thattype correspond to the certified engine.
This places special requirements for maintenanceand service as follows:
● The maintenance and service intervals recom-mended by Volvo Penta must be observed.
● Only genuine Volvo Penta replacement parts maybe used.
● The service of injection pumps and injectors orpump settings must always be carried out by anauthorized Volvo Penta workshop.
● The engine must not be modified in any wayexcept with accessories and service kits approvedby Volvo Penta.
● No modifications to the exhaust pipes and airsupply ducts for the engine may be undertaken.
● Seals may only be broken by authorized person-nel.
Otherwise the general instructions contained in theoperator's manual concerning operation, service andmaintenance must be followed.
IMPORTANT! Late or inadequate maintenance/service or the use of spare parts other thanVolvo Penta original spare parts will invalidateAB Volvo Penta’s responsibility for the enginespecification being in accordance with thecertificated variant.
Volvo Penta accepts no responsibility or liabilityfor any damage or costs arising due to theabove.
WarrantyYour new Volvo Penta marine engine is covered by a limited warranty according to the conditions andinstructions contained in the Warranty and Service book.
Note that AB Volvo Penta’s liability is limited to that contained in the Warranty and Service Book. Read thisbook as soon as you take delivery of the engine. It contains important information about warranty cards,service and maintenance which you, the owner, must be aware of, check and carry out. Liability covered inthe warranty may otherwise be refused by AB Volvo Penta.
Contact your Volvo Penta dealer if you have not received a Warranty and Service Book and acustomer copy of the warranty card.
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Presentation
MD2010 with reverse gear MS10L MD2010 with reverse gear MS10L
MD2020 with sailing boat drive 130S MD2020 with sailing boat drive 130S
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11
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13 14
15
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7
21 20
9 10
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13 14 15
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17
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1
3
6 5
4
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4
1
7
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3
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4 5 4
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1. Coolant filler cap
2. Expansion tank 3. Relay box with fuses 4. Flexible mounting 5. Starter motor 6. AC generator 7. Dipstick, reverse gear/S-drive 8. Fine fuel filter
MD2040 with reverse gear MS15A MD2040 with reverse gear MS15A
MD2030 with reverse gear MS10A MD2030 with reverse gear MS10A
9. Oil filler cap, engine10. Dipstick, engine11. Air cleaner (ACL)/Air intake12. Seawater pump13. Injection pump14. Lubricating oil filter15. Fuel pump16. Oil cooler, reverse gear
17. Folding propeller18. Cooling water intake, S-drive19. Sea cock, S-drive20. Oil drain plug, S-drive21. Sacrificial anode
11 10
13 14 15
8
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1 2
3
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4 5 4 16
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13 14 15
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4 5 4
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Identification numberYour engine and transmission has identification plates with identification numbers. This information should alwaysbe quoted when ordering service and replacement parts. There are probably similar plates on your boat and itsequipment. Make a note of the details below, make a copy of the page and keep it so that you have a copyshould the boat be stolen.
The appearance and location of identification plates is shown below. The figures in brackets refer to the locationof the identification numbers on the identification plate.
Engine
Product designation (1) .......................................................................................................
Serial number (2) .................................................................................................................
Product number (3) .............................................................................................................
Certification number (4) .......................................................................................................
S-drive/Reverse gear
Product designation (5) ........................................................................................................
Serial number (6) ..................................................................................................................
Product number (7) ..............................................................................................................
Gear ratio (8) ........................................................................................................................
Propeller designation ............................................................................................................
Engine plate
Engine and transmission decal
S-drive and reverse gear
XXXXXX (7)
XXX (5)
XXXXXXXXXX (6)
XX (8)
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Instrumentation
6 7 3 8
1 5 2 4 9
3 9 4
1 5 2
This chapter only describes the instrument panels available as standard alternatives for your engine from VolvoPenta. Note that in certain boats instruments, alarm panels, key switches etc. may be installed separatelywithout the instrument panels shown here.
If you want to install additional instrumentation, or your boat is equipped with instruments not described here,please contact your Volvo Penta dealer.
Instrument panel with ignition switch1. Tachometer and hour counter (accessory). Dis-
plays engine speed. Multiply this value by 100 forrevolutions per minute. The hour counter displaysengine operating time in hours and tenths of anhour.
2. Siren for acoustic alarm.
3. Warning display. See 16-19.
4. Switch for instrument lighting.
5. Alarm test/acknowledgment switch.
To test alarm: Press the switch. All warning lightslight and the acoustic alarm sounds.
Alarm acknowledgment: Press the switch if thereis an alarm. The acoustic alarm stops but therelevant warning lamp continues to flash until themalfunction is corrected.
6. Temperature gauge. Displays the engine coolanttemperature.
7. Oil pressure gauge. Displays the oil pressure in theengine.
8. Voltmeter. Displays the charge voltage from thegenerator.
9. Ignition switch. See description in the next chap-ter.
Ignition switchThe starter keys are tagged with a key code. Thiscode must be quoted when ordering extra keys. Keepthe code where it is not available to unauthorizedpersons.
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12 14 13
10 15 11
S = The mechanical restart inhibitor is disengaged.The key springs back automatically to the 0position.
0 = The key can be inserted and removed.
I = Operating position.
II = Glow plug position. The glow plugs are connectedand pre-heating the engine.
III = Start position. The starter motor is engaged.
IMPORTANT! Read the starting instructions inthe chapter: Starting the engine.
Instrument panel without ignition switchThe instrument panel does not have an ignitionswitch. To stop unauthorized persons starting theengine the wheelhouse should have a lock or alockable main switch should be used.
10. Tachometer and hour counter (accessory).Displays engine speed. Multiply this value by 100for revolutions per minute. The hour counterdisplays engine operating time in hours andtenths of an hour.
11. Siren for acoustic alarm.
12. Warning display. See 16-19.
13. Switch for connecting and disconnecting instru-ment panel.
14. Starter button. The starter motor is engaged whenthis button is pressed.
15. Alarm test/acknowledgment and glow plug rockerswitch.
Glow plugs active: When the rocker switch is inthe up position the glow plugs are activated.
To test alarm: Move the rocker switch down. Allwarning lights light and the acoustic alarmsounds.
Alarm acknowledgment: If there is an alarm therocker switch is moved down and the alarm isacknowledged. The acoustic alarm stops but therelevant warning lamp continues to flash until themalfunction is corrected.
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20 21 22 23
17 18
16 19
Warning displayIf the acoustic alarm sounds, one of the three warninglamps (16-18) on the instrument panel starts to flashto indicate the source of the alarm.
16. Engine coolant temperature too high.
IMPORTANT! If the alarm sounds: Reduce enginespeed to idle (neutral). Stop the engine if thetemperature does not drop. Investigate and correctthe malfunction.
17. Low oil pressure.
IMPORTANT! If the alarm sounds: Stop theengine immediately and investigate.
18. Generator not charging.
19. Indicator lamp Comes on when the glow plugs areactivated.
Check that the warning lamps are operating beforestarting the engine according to the description of therelevant instrument panel.
Extra warning displayIf the acoustic alarm sounds, one of the four warninglamps starts to flash to indicate the source of thealarm. The extra warning display is an accessory.
20. Not used.
21. Low coolant level. Top up to correct level beforestarting.
22. Water in extra fuel pre-filter. Drain off water infilter. See instructions in the chapter Maintenance.
23. Extra alarm for an optional function.
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The shift function and engine speed control are combined in one lever. If necessary the shift function can beeasily disengaged so that only the engine speed (rpm) is affected by the lever. The control lever has an adjustablefriction brake. A neutral position switch is available as an accessory, this will only permit the engine to be startedwith the drive/reverse gear disengaged.
For top-mounted controls
Adjusting the friction brakeThe friction brake only affects the engine speed control move-ments.
● Lift the cover over the control. For side-mounted controls thelever must first be removed.
● Set the lever to the half-open throttle/reverse position.
● Adjust the friction brake. Turning the screw clockwise (+) makesthe lever movement stiffer, while turning counterclockwise (-)makes it easier to move the lever.
● Reinstall the cover and lever.
ManeuveringShifting and engine speed are controlled with the same lever (1).
N = Neutral position. Drive/reverse gear disengaged.
F = Drive/reverse gear engaged for movement ahead.
R = Drive/reverse gear engaged for movement astern.
T = Engine speed control
Disengaging the shift function
● Move lever (1) to the neutral position (N).
● Press in button (2), move the lever slightly forward and releasethe button.
The shift function is now disengaged and the lever affects onlyengine speed. When the lever is moved back to the neutralposition it will automatically re-engage.
IMPORTANT! Take care not to engage the drive/reverse gearby mistake.
For side-mounted controls
2
1
TT
1
2
TT
Controls
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Starting the engineMake a habit of checking the engine and engine compartment visually before operating the boat. This will help youto quickly detect anything unusual that has or is about to happen. Also check that instruments and the warningdisplay are indicating normal values when you have started the engine.
Before starting● Open the cooling water intake sea cock.
● Open fuel cock.
● Check that there are no fuel, engine coolant or oil leaks.
● Check oil and engine coolant levels in the engine. See chapter:Maintenance.
● Switch on the main switch.
IMPORTANT! Never break the circuit with the main switch whilethe engine is running. This could damage the generator.
● Start the engine compartment fan if one is fitted and let it run for atleast four minutes.
● Check that there is sufficient fuel.
● Push in the stop control.
Starting. Instrument panel with ignition lockWARNING! Never use start spray or similar to start the engine.Danger of explosion!
1. Move the control lever to the neutral/idle position.
2. Insert the key in the ignition switch. Turn key to the ”I” position. Thethree warning lamps come on and can be checked.
Check that the acoustic alarm is operating by pressing the ”AlarmTest” button.
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3. Turn key to the ”II” position. The indicator light comes on and theglow plugs are connected to pre-heat the engine. Let the glow plugsremain activated for 10 seconds (max. 30 seconds).
IMPORTANT! Always pre-heat the engine (even when it is atoperating temperature).
4. Turn the key to position ”III” to start. Release the key as soon asthe engine has started, the key will automatically spring back to the”I” position. If the engine did not start the key must first be turned tothe ”0” position before trying again.
IMPORTANT! If the starter motor is engaged for its maximumengagement time (20-30 seconds) let it cool down for fiveminutes before trying to start the engine again.
5. Warm up the engine at low speed and low load.
IMPORTANT! Do not race the engine while it is cold.
Starting. Instrument panel without ignitionswitch
WARNING! Never use start spray or similar to start the engine.Danger of explosion!
1. Move the control lever to the neutral/idle position.
2. Activate the instrument panel by pressing the ”Power ON/OFF”switch. The three warning lamps come on and can be checked.
Check that the acoustic alarm is operating by pushing the rockerswitch to the ”Alarm Test” position.
3. Push the rocker switch to the “Glow” position. The indicator lightcomes on and the glow plugs are connected to pre-heat the engine.Let the glow plugs remain activated for 10 seconds (max. 30 sec-onds).
IMPORTANT! Always pre-heat the engine (even when it is atoperating temperature).
19
4. Press the starter button. Release the starter button as soon as theengine starts.
IMPORTANT! If the starter motor is engaged for its maximumengagement time (20-30 seconds) let it cool down for fiveminutes before trying to start the engine again.
5. Warm up the engine at low speed and low load.
IMPORTANT! Do not race the engine while it is cold.
Starting using auxiliary batteriesWARNING! Batteries produce oxyhydrogen. This gas is easilyignited and highly volatile. A short-circuit, naked flame or sparkcan cause a large explosion. Ensure that the ventilation is good.
Never mix up battery positive and negative terminals. This maycause sparks and an explosion.
1. Check the auxiliary batteries have the same rated voltage as theengine’s system voltage.
2. First connect the red jump lead to the discharged battery’s + termi-nal (A) and then to the auxiliary battery’s + terminal (B).
3. First connect the black jump lead to the auxiliary battery’s - termi-nal (C) and then to a site (D) where there is good contact with thecylinder block as far away from the discharged battery as possible.
4. Start the engine and run it at a fast idle for approximately ten min-utes to charge the battery.
WARNING! Approaching or working on a running engine is danger-ous. Watch out for rotating components and hot surfaces.
Do not touch the connections while trying to start the engine: Thismay cause sparks. Do not lean over the batteries.
5. Stop the engine. Remove the jump leads in exactly the oppositeorder to which you put them on.
C B
A
D
20
Operation
B A C
Avoid violent and unexpected changes in course and gear engagement. There is a risk that someone aboard willfall over or overboard.
WARNING! A rotating propeller can cause serious injury. Check that nobody is in the water before engagingahead or astern. Never drive near bathers or in areas where people could be in the water.
Checking instrumentsCheck the instruments and warning display directly after starting theengine and then at regular intervals while driving the boat. Stop theengine if there is an abnormal reading or any warning lamp comes onand the alarm sounds. For engines with measuring instruments thefollowing standard values apply:
Oil pressure (A)Normal operating oil pressure is between 150-500 kPa (21-71 psi). Atengine idle this is normally lower. The acoustic alarm will automaticallygo off if the oil pressure is too low.
IMPORTANT! If the alarm sounds: Stop the engine immediately.Investigate and correct the malfunction.
Engine coolant temperature (ECT) (B)Normal operating temperature is between 75-90°C. The acoustic alarmwill automatically go off if the engine coolant temperature (ECT) is toohigh.
IMPORTANT! If the alarm sounds: Reduce engine speed to idle(neutral). Stop the engine if the temperature does not drop.Investigate and correct the malfunction.
Charging (C)The operating charge current is approx. 14 V. When the engine isstopped battery voltage is approx. 12 V.
Cruising speedOperating the engine at wide open throttle (WOT) should be avoidedsince it is both uneconomical and uncomfortable. Volvo Penta recom-mends a cruising speed in the range 300 - 500 rpm lower than maxi-mum rpm at WOT. Depending on hull type, choice of propeller, load andconditions etc. the maximum engine speed at top speed can vary, butit should be within the WOT range.
Wide Open Throttle (WOT) range:
MD2010-2040 ...................... 3,200-3,600 rpm
21
ManeuveringAll shifting between ahead and astern must be done at engine idlespeed. Shifting at higher speeds may damage the drive or reversegear and will also be uncomfortable for those on board.
1. Reduce engine speed to idling and, if possible, let the boat losemost of its speed.
2. Move the reverse gear control lever quickly and firmly into theneutral position. Wait for a moment.
3. Move the gear control lever quickly and firmly into astern, thenincrease the speed.
1.
2.
3.
When sailingIf the boat has a fixed propeller the control lever must be in the neutralposition when sailing. If the boat has a folding propeller the control levermust be in the astern position.
22
Stopping the engineThe engine should be run for a few minutes at idle (in neutral) before turning it off. This will avoid boiling and evenout the temperature. This is especially important if the engine has been operated at high engine speeds andloads.
StoppingPull and hold out the stop control until the engine has stopped. Push inthe stop control. If the instrument panel has an ignition switch the keyshould turned to the stop position ”S”. The key will automatically springback to the ”0” position when it is released and can then be removed.
After stopping the engine● Inspect the engine and engine compartment for any leaks.
● Close the fuel cock and sea cock for the cooling water intake.
IMPORTANT! Do not forget to open the cocks before the engine isstarted again.
● Switch off the main switch if the boat is not to be used for sometime.
IMPORTANT! Never break the circuit with the main switches whilethe engine is running. This could damage the generator.
Laying upIf the boat is not going to be used for some time but is being left in thewater, the engine must be run to operating temperature at least onceevery 14 days. This prevents corrosion in the engine. If the boat will notbe used for more than two months then inhibiting should be carried out:See chapter “Laying up/Launching”.
Cold weather precautionsTo prevent freezing damage, the seawater system must be drained andthe freshwater system coolant must have sufficient antifreeze protec-tion. See chapter Maintenance ”Cooling systems”.
IMPORTANT! A poorly charged battery may burst as a result offreezing.
23
Maintenance schedule
Daily before starting for first time
● Engine oil. Checking level ..............................................................................page 27
● Coolant. Checking level .................................................................................page 29
● Leakage check. Engine and engine compartment ...................................... not shown
Every 14 days
● Fuel pre-filter. Drain water ..............................................................................page 35
● Drive belt. Check ...........................................................................................page 25
● Seawater filter. Cleaning .............................................................................. page 31
● Battery. Check electrolyte level ................................................................... page 37
● Reverse gear. Check oil level ...................................................................... page 45
● S-drive. Check oil level ................................................................................ page 45
Every 100 operating hours or at least once a year
● Engine oil. Replace ...................................................................................... page 27
● Oil filter. Replace ......................................................................................... page 27
Your Volvo Penta engine and associated equipment is designed to provide high operational reliability and longservice life. They are constructed to withstand the marine environment while also affecting it as little as possi-ble. Preventive maintenance in accordance with the maintenance schedule will ensure that it retains thesequalities and avoid unnecessary operational disturbances.
Warranty inspectionThe prescribed warranty inspection “First Service Inspection” must be carried out at an authorised Volvo Pen-ta workshop during this first period of operation. Directions for when and how this is to be carried out can befound in the Warranty and Service Book.
MAINTENANCE SCHEDULE
WARNING! Read the chapter “Maintenance” thoroughly before starting any mainte-nance work. It contains directions for performing maintenance in a safe and correctmanner.
IMPORTANT! When both operating time and calendar time is given, the one occur-ring first is to apply. Maintenance points marked with are to be carried out at anauthorised Volvo Penta workshop.
24
Every 200 operating hours or at least once a year
● Fuel filter. Replace ....................................................................................... page 35
● Fuel pre-filter. Replace ................................................................................ page 35
● Idling speed. Check ..................................................................................... page 26
● Coolant 1). Replace ....................................................................................... page 30
● Seawater pump. Check impeller .................................................................. page 31
● Vacuum valve. Cleaning .............................................................................. page 31
● Reverse gear. Oil change ............................................................................ page 45
● Reverse gear. Lubricate propeller shaft seal. .............................................. page 48
● S-drive. Oil change ........................................................................................page 45
● S-drive/Reverse gear. Checking corrosion protection .....................................page 461) If the freshwater system is filled with an anti-corrosion agent mixture it must be changed every year.
If the freshwater system is filled with an antifreeze (glycol) mixture it must be changed every other year.
Least once a year
● Folding propeller. Cleaning .............................................................................page 46
● S-drive. Check rubber seal (hull/drive) ............................................................page 48
Every 400 operating hours or at least once every two years
● Air Cleaner (ACL). Check ............................................................................ page 25
● Coolant 1). Replace ....................................................................................... page 30
● Heat exchanger. Cleaning ............................................................................ page 30
Injectors. Test pressure ............................................................................not shown
Valve clearance. Adjustment ....................................................................not shown1) If the freshwater system is filled with an anti-corrosion agent mixture it must be changed every year.
If the freshwater system is filled with an antifreeze (glycol) mixture it must be changed every other year.
Every 500 operating hours or at least every fifth year
Reverse gear. Replacing propeller shaft seal .............................................. not shown
Every seventh year
S-drive. Replacing rubber seal between drive and hull ................................ not shown
25
Maintenance
1
10 mm
This chapter contains instructions regarding how the above maintenance points should be carried out togetherwith general technical information. Read the instructions carefully before starting work. Maintenance intervals arecontained in the chapter above. Maintenance schedule
WARNING! Read the safety precautions for maintenance and service in the chapter: Safety Precautions,before starting work.
WARNING! Unless otherwise specified all maintenance and service must be carried out with the enginestopped. Stop the engine before opening or removing engine hatches. Immobilize the engine by removingthe ignition key, turning off the power supply with the main switch.
Engine, general
Air Cleaner (ACL). CleaningClean the filter when necessary by cleaning it with asoap solution. Rinse afterwards in clean water.Squeeze out the filter and allow to dry.
MD2020, MD2030, MD2040: Remove the hose clamp(1) and remove the filter. Remove the spring inside thefilter. Clean the filter.
IMPORTANT! Take care that no contaminantsenter the engine.
Drive belt. CheckThe belt drives both the circulation pump and thegenerator. A belt that is too loose can result in slip-page, poor cooling and poor charging. A belt that istoo tight can damage the bearings in the circulationpump and damage the generator.
Check the tension of the belt regularly. Adjust asrequired. Check that the belt is not cracked or dam-aged. Replace a worn belt. Keep a spare belt on-board.
Adjustment and replacement: See next page.
26
1
23
MD2010, MD2020
MD2030, MD2040
2
1
1
2
4
3
5
Drive belt. Adjusting and replacingWARNING! Always turn the engine off beforestarting maintenance work.
IMPORTANT! Tighten screw (1) to 50-60 Nm.
Check and adjust as necessary after operating theengine when the belts are warm.
It should be possible to depress a belt at the correcttension approx. 10 mm between the pulleys usingnormal thumb pressure. To adjust slacken off thescrews (1 and 2) and if necessary also screw (3) on2010, 2020. Tension the belt, adjust to the correcttension and tighten the screws. Check the tension.
To replace the belt slacken off screws (1 and 2) and ifnecessary screw (3) on the 2010 and 2020. Press thegenerator in towards the cylinder block so that the beltcan be removed. Clean off the pulley grooves. Installthe new belt. Adjust as above. Check belt tensionagain after a few hours’ operation.
Idling. AdjustmentFor engine idling speed: Please refer to the TechnicalData chapter. A lower engine speed can cause theengine to stall and a higher engine speeds can causeextra stresses to the drive/reverse when shifting.
Adjust with the engine at operating temperature asfollows:
1* Set the control lever in the neutral position. Checkthat gap (1) is approx. 3 mm. Adjustment: Slackenoff the locknut (2) and adjust until the correct gapis obtained with screw (3). Tighten the locknut.*This point does not apply to boats with double controlpositions.
2 Start engine and allow to idle with gear selector inneutral.
WARNING! Approaching or working on a runningengine is dangerous. Watch out for rotatingcomponents and hot surfaces.
3 Slacken off locknut (4). Adjust engine speed withadjustment screw (5). Tighten the locknut. Repeatstep 1.
27
2
1
Lubrication system
IMPORTANT! With a new or reconditioned engine, the oil and oil filters must be changed after 20-50 hours ofoperation. After that they should be changed every 100 operating hours or at least once a year. Use only therecommended grades of oil: See the chapter ”Technical Data”.
Oil level. Checking and topping upThe oil level should be within the marked area on thedipstick (1). It should be checked every day beforethe engine is started. Topping up is done through thevalve cover (2). Top up oil slowly. Wait a few minutesbefore checking the oil level again to give the oil timeto run down to the oil pan. Then check the level again.Use only the recommended grades of oil: See thechapter ”Technical Data”.
IMPORTANT! Do not fill the oil above the MAXlevel.
Oil and oil filters. Changing1. Run the engine to operating temperature so that
the oil is easier to suck out. Stop the engine.
2. Suck out the oil using an oil drain pump through oildrain pipe (1).
WARNING! Hot oil and hot surfaces cancause burns.
3. Unscrew the old filter. (To avoid oil spills put aplastic bag over the filter before it is unscrewed).
4. Check that the engine mating surface is clean.
5. Moisten the filter rubber gasket with a little oil.Screw on the new filter by hand until it is in contactwith the mating surface. And then a further halfturn but no more!
6. Top up oil to correct level. Start the engine and letit idle. Check that the warning lamp for low oilpressure goes out.
7. Stop the engine. Wait for approx. 10 minutesbefore checking the oil level. Top up if required.Check that there are no leaks round the oil filter.
NOTE! Collect up the old oil and filter for deposit ata proper disposal site.
28
Cooling system
The cooling system is divided into a freshwater and a seawater system. The seawater pump sucks water intothe seawater system through the drive/reverse gear. Seawater is then pumped through the heat exchanger andinto the exhaust elbow pipe where it is mixed with the exhaust gases.
The freshwater system is the internal engine coolant system. It is a closed system driven by the circulationpump. The freshwater system engine coolant is cooled in the heat exchanger by the seawater.
WARNING! Risk for water penetration when working with the cooling system. Close the sea cock.
Coolant. GeneralThe coolant protects the engine from both internal cor-rosion and frost damage.
IMPORTANT! The coolant must be a mixture ofethylene glycol and water (to ASTM D4985)
IMPORTANT! The corrosion protection additivesbecome less effective as time passes, whichmeans that the coolant must be changed, pleaserefer to ”Maintenance schedule”.
IMPORTANT! Never use only water as coolant.
Water qualityTo avoid obstruction of the cooling system, resultingin lower cooling capacity, always use clean waterwhich complies with the requirements in ASTMD4985.If the water can not be purified to comply with this de-mand, distilled water or pre-mixed coolant must beused.
ASTM D4985:
Total solid particles < 340 ppm
Total hardness: < 9.5° dH
Chloride < 40 ppm
Sulfate < 100 ppm
pH value 5.5–9
Silica < 20 mg SiO2/l
Iron < 0.10 ppm
Manganese < 0.05 ppm
Conductivity < 500 µS/cm
Organic content, CODMn < 15mg kMnO4/l
29
1
Coolant level. Checking and topping up
WARNING! Do not open the engine coolantsystem filler cap when the engine is still hotexcept in an emergency. Steam or hot coolantmay spray out.
Turn the filler cap to the first stop and let any pressureescape from the system before removing the cap. Topup coolant if necessary. The level should lie betweenthe filler neck lower edge and the level spur (1).Reinstall the filler cap.
If a separate expansion tank is installed (optionalextra) the level should be between the MAX and MINmarks.
IMPORTANT! When filling a completely drainedsystem the coolant level must be checked afteran hours use because the system is self bleed-ing. Top up if required.
Coolant. MixingWARNING! Glycol is poisonous (dangerous todrink).
IMPORTANT! Do not use alcohol in the coolingsystem.
IMPORTANT! Ethylene glycol must not bemixed with other kinds of glycol.
A mixture of 40% Volvo Penta coolant (ethylene gly-col) and 60% water (to ASTM D4985) must always beused, all year round.
NOTE! Mix the glycol with water in a separate vesselbefore filling the system.
This mixture protects the engine from internal corro-sion and frost bursting down to about –28°C (–18°F).(At 60% glycol in the coolant the freezing point is low-ered to about –54°C (–65°F). Increasing the glycolcontent to more than 60% does not give a betterfreezing protection.)
NOTE! This applies even in areas where there is nev-er any risk for frost, to ensure that the engine has asatisfactory protection against corrosion.
30
Coolant. DrainingPosition a container on the starboard side of thecylinder block. Remove the filler cap on the heatexchanger (this lets the coolant run out faster). Openthe drain cock or remove the plug and drain all thecoolant. Before filling with coolant clean the heatexchanger as follows.
NOTE! Deposit old coolant at a properly designateddisposal site.
Heat exchanger. CleaningCooling performance is reduced by scaling in the heatexchanger. It should therefore be flushed when thecoolant is changed.
1. Drain the coolant as above.
2. Insert a hose into the filler pipe on the heat ex-changer. Flush the fresh water until the waterwhich runs out of the drain cocks is clean. Allowall the water to run out.
3. Close the drain cock. Fill with new coolant tocorrect level. Reinstall the filler cap.
31
2
1
Impeller. Checking/Replacing
WARNING! Risk for water penetration. Close thesea cock.
Close the sea cock. Remove cover (1) on theseawater pump. Remove impeller (2). If there arecracks or other defects the impeller must be re-placed. Lubricate the pump housing and the inside ofthe cover with a little waterproof grease for rubber.Reinstall the impeller using a clockwise rotatingmovement. Install the cover together with a newgasket. Open the sea cock.
IMPORTANT! Always carry a spare impeller onboard.
Vacuum valve. CleaningSome engines have a vacuum valve installed in theseawater piping.
WARNING! Risk for water penetration. Close thesea cock.
Close the sea cock. Disassemble the valve. Unscrewthe hexagonal cover. In the cover there is a mem-brane and a gasket. Clean all the parts. Turn thecover upside down. Install the membrane first andthen the gasket. Turn the valve housing upside downas well. Screw the cover into position, but not too hard(0.2 kpm), or the valve may stop working.
Seawater filter. CleaningThe seawater filter is an accessory. Screw off cover(1) and remove seal plate (2). Lift out and clean theinsert (3).
IMPORTANT! If the boat is used in water thathas a lot of contaminants, seaweed etc. the filtermust be checked more frequently than indicatedin the maintenance schedule. Otherwise there isa risk the filter will clog and the engine willoverheat.
2
3
1
32
Seawater system. Flush cleaning andcorrosion inhibitionWhen laying up during winter (or out of season), theseawater system must be flushed clean of all depos-its and salt crystals. It must also be treated to protectagainst internal corrosion.
WARNING! Risk of water penetration. This workmust be carried out with the boat on dry land.
Approaching or working on a running engine isdangerous. Watch out for rotating componentsand hot surfaces.
Glycol is harmful to health (dangerous ifingested). Collect used and drained glycol andtake it to a proper disposal site.
1. Open the seawater cock (1).
2. Disconnect the hose at the seawater cock (1) oron the outlet side of the sea water filter (2) (if theengine is equipped with such a filter).
3. Place the free end of the hose in a bucket of freshwater. Fill the system.
IMPORTANT! The impeller will be damaged ifit runs dry.
4. Check that there is nobody close to the propellerand there is nothing that will get splashed behindthe exhaust outlet.
5. Set the control lever to neutral. Start the engine.Let the engine run at fast idle for a few minutes.Stop the engine.
6. Fill the bucket with an anti-freeze mixture (50%Volvo Penta glycol and 50% fresh water). Collectthe mixture from the system in a suitable contai-ner.
7. Start the engine and let it idle. Stop the engine justbefore the mixture is finished.
Repeat as necessary until the entire system hasbeen flushed with the mixture.
8. Reconnect the hose.
This mixture prevents corrosion and protects againstfreezing. It must be left in the seawater systemthroughout the laying-up period. Drain the mixture justbefore the boat is launched.
2
1
33
Seawater system. DrainingIf it is not possible to keep the engine compartmentfree of frost, the seawater system must be drained toprevent freezing damage.
Note that all the seawater must be drained. The typeof drainage must be adapted to the way in which theengine is installed and any additional equipment thatis connected, for example sea water filter (2), vacuumvalve (5), exhaust riser with drain cock (6), silencer (7)etc.
WARNING! Risk of water penetration. Close thesea cock before starting work.
IMPORTANT! If the boat is laid-up for winter orthe off season, the seawater system must beinstead flushed clean and protect againstcorrosion according to the instructions in theprevious section.
Draining:
1. Close the seawater cock (1).
2. Remove the cover and sealing plate on the seawater filter (2).
3. Remove the cover (3) from the seawater pump. Letthe water run out.
4. Disconnect the hoses where indicated by thearrows (4). Drain the hoses.
5. Open the drain cock (6) on the exhaust riser. Drainthe water. Close the drain cock.
6. Drain the silencer (7), the exhaust system and anyother additional equipment connected to theseawater and exhaust systems.
7. Reinstall all hoses, the cover on the seawaterpump and the cover and sealing plate on theseawater filter.
8. Opened the seawater cock the next time the boatis used.
WARNING! Check that there is no leakage inthe seawater system.
4
4
2
7
1
3
5
MS10 / 130S
4
2
7
1
3
5
6
MS15
34
Fuel system
All work on the engine injection pump or injectors must be carried out at an authorized workshop. Use only therecommended grade of fuel: See the chapter ”Technical Data”.
WARNING! Fire risk. When carrying out work on the fuel system make sure the engine is cold. A fuel spillonto a hot surface or an electrical component can cause a fire. Store fuel soaked rags and other flammablematerial in fireproof conditions.
Venting the fuel systemThe fuel system must be vented after fuel filters havebeen replaced or after refilling the fuel tank after it hasbeen run dry.
1. Open vent screw (1) on the filter mounting approx.three turns. Avoid fuel spillage. Use rags aroundthe venting point.
2. Pump the fuel using hand pump (2) until there areno more air bubbles visible in the fuel. Continuepumping and at the same time tighten the ventingscrew.
NOTE! If the pump output is low, turn the engineso that the marking on the pulley is at “TOP” (seethe illustration). If the pump output is still low, turnthe engine one more revolution to “TOP”.
There is a strainer (3) in the intake manifold for thepump. The strainer does not normally need to becleaned since the engine should be installed with afuel pre-filter. If there is no fuel pre-filter installed,low output may be due to a blocked strainer.
3. Slacken off the injector delivery line nuts (4) andset the engine speed control to wide open throttle(WOT). Turn the engine over at WOT with thestarter motor until fuel comes out of the deliverylines. Avoid fuel spillage. Tighten delivery linenuts.
4. Start the engine and check for leaks.
WARNING! Approaching or working on a runningengine is dangerous. Watch out for rotatingcomponents and hot surfaces.
4
3
1
2
35
Fuel pre-filter. Draining and replacingfilter insert
DrainingThe fuel pre-filter is an optional extra.
Position a container under the fuel filter. Drain offwater and contaminants using the cock/plug at thebottom of the glass.
IMPORTANT! Wait a few hours after the enginehas been turned off before draining the filter.
Replacing filter insertClose fuel cock at the fuel tank. Position a containerunder the fuel filter.
Remove the glass bowl by slackening off screw (1).Empty and clean glass. Replace insert and reinstallglass. Open fuel cock. Vent fuel system. Deposit theold filter insert at a properly designated disposalsite.
Start the engine and check for leaks.
WARNING! Approaching or working on a runningengine is dangerous. Watch out for rotatingcomponents and hot surfaces.
Fuel filter. ChangingClean the filter mounting. To avoid fuel spills put aplastic bag over the filter before it is unscrewed.Unscrew the filter. Moisten the filter rubber gasketwith a little oil. Screw on the new filter by hand until itis in contact with the mating surface. And then afurther half turn but no more! Vent fuel system.Deposit the old filter at a properly designateddisposal site.
Start the engine and check for leaks.
WARNING! Approaching or working on a runningengine is dangerous. Watch out for rotatingcomponents and hot surfaces.
1
36
Electrical system
WARNING! Always stop the engine and break the current using the main switches before working on theelectrical system. Isolate shore current to the engine block heater, battery charger, or accessories mountedon the engine.
Main switchThe main switch must never be turned off before theengine has stopped. If the circuit between the genera-tor and the battery is cut off when the engine isrunning the generator can be seriously damaged. Forthe same reason charging circuits must never beswitched over while the engine is running.
IMPORTANT! Never break the circuit with themain switches while the engine is running.
Electrical connectionsAlso check that all electrical connections are dry andfree of oxidation and that there are no loose connec-tions. If necessary, spray these connections with awater-repellent spray (Volvo Penta Universal oil).
FusesThe engine has a fuse holder with four 15 A fuses.This is located on the relay box to the left at the rearof the engine. One fuse protects the system and cutspower in the event of an overload, the others arespares.
If a fuse blows the system can be reconnected bymoving the cable to the next fuse. Always investigatethe cause of an overload before resetting the fuse!
IMPORTANT! Make sure that you always havespare fuses on board.
37
Battery. Maintenance WARNING! Risk of fire and explosion. Never
allow an open flame or electric sparks near thebattery or batteries.
WARNING! Never mix up battery positive andnegative terminals. This may cause sparks andan explosion.
WARNING! The battery electrolyte containsextremely corrosive sulfuric acid. Protect yourskin and clothes when charging or handlingbatteries. Always use protective goggles andgloves. If battery electrolyte comes into contactwith unprotected skin wash off immediatelyusing plenty of water and soap. If battery acidcomes into contact with the eyes, flush immedi-ately with plenty of water and obtain medicalassistance without delay.
Connecting and disconnectingFirst connect the red battery lead + to the battery +terminal. Then connect the black battery lead - to thebattery - terminal.
When disconnecting the battery, disconnect the -lead(black) first and then the + lead (red).
CleaningKeep batteries dry and clean. Oxidation or dirt on thebattery and battery terminals can cause short-circuits,voltage drop and discharge especially in dampweather. Clean the battery terminals and leads toremove oxidation using a brass brush. Tighten thecable terminals well and grease them with terminalgrease or petroleum jelly.
Topping upThe electrolyte should be 5 - 10 mm over the plates inthe battery. Top up using distilled water if necessary.Charge the battery after topping up for at least 30minutes by running the engine at fast idle. NOTE!Certain maintenance-free batteries have specialinstructions which must be followed.
38
Battery. Charging
WARNING! Danger of explosion! The batteriesgive off hydrogen gas during charging whichwhen mixed with air can form an explosive gas -oxyhydrogen A short-circuit, naked flame orspark can cause a large explosion. Ensure thatthe ventilation is good.
WARNING! The battery electrolyte containsextremely corrosive sulfuric acid. Protect yourskin and clothes when charging or handlingbatteries. Always use protective goggles andgloves. If battery electrolyte comes into contactwith unprotected skin wash off immediatelyusing plenty of water and soap. If battery acidcomes into contact with the eyes, flush immedi-ately with plenty of water and obtain medicalassistance without delay.
If the battery has discharged it must be charged. f theboat has not been used for some time charge thebattery and then trickle charge it (see manufacturer’srecommendations). A poorly charged battery will bedamaged and may burst in cold weather.
IMPORTANT! Follow the instructions suppliedwith the battery charger carefully. To avoidelectrolytic corrosion when an external charger isconnected, always disconnect the battery leadsbefore connecting the charger.
When charging, unscrew filler plugs but leave them intheir holes. Ventilation should be good, particularly ifthe batteries are being charged in an enclosed area.
WARNING! Always switch off the chargingcircuit before removing the battery chargerconnectors. Never mix up battery positive andnegative terminals. This may cause sparks andan explosion.
Special instructions apply when boost charging thebatteries. Avoid boost charging the batteries as it willshorten their service life.
39
Electrical installationsLeakage current from the electrical system can becaused by incorrect installation of electrical equip-ment. Leakage current can knock out the galvanicprotection of components such as the drive, propeller,propeller shaft, rudder stock and keel and causedamage by electrolytic corrosion.
IMPORTANT! Work on the boat’s low tensioncircuit should only be carried out by qualified orexperienced persons. Installation or work on theshore power equipment must only be carried outby electricians authorized to work with high-voltage installations.
The following should always be observed:
1. If shore power is connected, the protector groundshould be ashore, never in the boat. Shore powershould always have a ground fault circuit breaker.
Shore power units (transformer, rectifier, batterychargers etc.) must be intended for marine usageand the high tension circuit must be galvani-cally separated from the low tension circuit.
2. Route and clamp electric cables so that they willnot be exposed to rubbing, damp or bilge water inthe keelson.
3. The drive/reverse gear and flywheel cover areelectrically isolated (A) from the engine and mustnever be used as a ground.
IMPORTANT! The drive/reverse gear andflywheel cover must never be used as aground or be electrically connected to otherequipment such as the radio, navigationalequipment, the rudder, bathing steps etc.
Protective grounds for the radio, navigationalequipment, rudder, bathing steps or other equip-ment with separate ground leads must be con-nected to a common ground terminal (B).
4. There must be a main switch (C) connected to thestarter battery positive (+) terminal. The mainswitch should cut off power to all power consum-ing equipment and should be switched off whenthe boat is not in use.
A
B
C
40
5. If an auxiliary battery is in use, a main switch (D)should be connected between its + terminal andthe fuse block. The main switch for the auxiliarybattery must cut off all power consuming equip-ment connected to that battery and be turned offwhen power is no longer needed.
All equipment connected to the auxiliary batteryshould have separate switches.
To simultaneously charge two independent batterycircuits, fit a Volvo Penta charge distributor (ac-cessory) to the regular generator.D
41
Wiring DiagramsEngine 2010, 2020, 2030, 2040
1. Battery
2. Main ON/OFF power switch
3. Starter motor
4. Generator
5. Glow plugs. MD2010: 2 x. Others 3 x.
6. Starter relay
7. Glow plug relay
8. Fuses, max. 15A (+)
9. Excitation resistor
10. Oil pressure switch, engine
11. Oil pressure gauge
12. Coolant temperature switch
13. Engine coolant temperature sensor
14. Connector, 16-pin.
Cable areas in mm2 are indicated after the color codesin the wiring diagrams.
Areas not indicated = 1.0 mm2.
A broken line indicates a non-Volvo Penta cable.
Cable color
BL = Blue OR = OrangeLBL = Light-blue R = RedBN = Brown SB = BlackLBN = Light-brown W = WhiteGN = Green Y = YellowGR = Gray
42
Wiring DiagramsInstrument panel without ignition switch
1. Instrument lighting2. Tachometer with built-in hours
run meter (accessory)Dummy plug
3. Connector for connecting extrawarning display (accessory)
4. Electronics module (alarm)5. Warning lamp, engine coolant
temperature6. Oil pressure warning lamp7. Charge warning lamp
8. Glow plug indicator lamp9. Starter button
10. Button. Instrument panel Off/On
11. Connector for neutral positionswitch, if fitted (accessory)
12. Semiconductor diode13. Alarm14. Rocker switch. Glow plug –
Alarm test/acknowledge15. 16-pin connector
Cable color
BL = BlueBN = BrownGN = GreenGR = GrayOR = OrangePU = PurpleR = RedSB = BlackW = WhiteY = Yellow
Cable areas in mm2 are indicated after the color codes in the wiring diagrams.
43
Wiring DiagramsInstrument panel with ignition switch (Alt. 1)
1. Instrument lighting2. Tachometer with built-in hours
run meter (accessory)Dummy plug
3. Connector for connecting extrawarning display (accessory)
4. Electronics module (alarm)5. Warning lamp, engine coolant
temperature6. Oil pressure warning lamp7. Charge warning lamp8. Glow plug indicator lamp
9. Switch, instrument panellighting
10. Alarm test/acknowledgmentswitch
11. Ignition switch12. Alarm13. Connector for neutral position
switch, if fitted (accessory)14. 16-pin connector
Spring loaded
Spring loaded
Cable color
BL = BlueBN = BrownGN = GreenGR = GrayOR = OrangeR = RedSB = BlackVO = VioletW = WhiteY = Yellow
Cable areas in mm2 are indicated after the color codes in thewiring diagrams.
Areas not indicated = 1.0 mm2.
Conversions mm2/AWG** American Wiring Gauge
mm2 1.0 1.5 2.5 10 16AWG 16 (17) 15 (16) 13 7 5
44
Wiring DiagramsInstrument panel with ignition switch (Alt. 2)
Cable areas in mm2 are indicated after the color codesin the wiring diagrams.
Areas not indicated = 1.0 mm2.
Cable color
BL = BlueLBL = Light-blueBN = BrownLBN = Light-brownGN = GreenGR = Gray
OR = OrangeR = RedSB = BlackVO = VioletW = WhiteY = Yellow
1. Instrument lighting2. Voltmeter3. Oil pressure gauge4. Engine coolant temperature gauge5. Connector for extra
warning display (accessory)6. Electronics module (alarm)7. Engine coolant temperature warning lamp8. Oil pressure warning lamp9. Charge warning lamp
10. Glow plug indicator lamp11. Switch, instrument panel lighting12. Alarm test/acknowledgment switch13. Tachometer with built-in hours run meter
(accessory). Dummy plug14. Ignition switch15. Alarm16. Connector for connecting
neutral position switch, if fitted (accessory)17. 16-pin connector18. 2-pin connector (for additional control panel)
Spring loaded
Spring loaded
45
S drive and reverse gear
The S drive and in certain cases the propeller (reverse gear) is equipped with a sacrificial anode which preventsgalvanic corrosion. Faulty electrical installation can also cause the break down of the galvanic protection. Damagedue to electrolytic corrosion occurs rapidly and is often extensive. For further information see the chapter: ”Electri-cal system”
IMPORTANT! Improperly applied paint or the wrong type of paint on the keel can put the corrosionprotection system out of action. For further information on painting see the chapter: Laying up/Launching
Oil level. CheckRemove the dipstick by turning counter-clockwise.Wipe the dipstick and reinsert it in the drive / reversegear without screwing it in. Remove the dipstick andcheck the oil level. The correct oil level is between theMAX and MIN markings.
Top up the oil as required using the dip stick tube. Foroil quality and capacity: See the chapter ”TechnicalData”.
IMPORTANT! Do not overfill under any circum-stances. The oil level must always be within therecommended level.
Oil change. Reverse gearRemove the oil dipstick. Suck up oil using an oil pumpthrough the hole for the dipstick.
Top up oil to correct level. For oil quality and capacity:See the chapter ”Technical Data”.
Oil change. S-driveRemove the oil dipstick. Remove the plug on the pro-peller gear housing and let the oil run out. Check thatthe plug o-ring is intact. Replace if necessary. Installthe plug and o-ring. Top up oil to correct level throughthe hole for the oil dipstick. For oil quality and capaci-ty: See the chapter ”Technical Data”.
Alternatively, it is possible to change oil without takingthe boat out of water, e.g. the oil change interval isreached during season. Suck up oil using an oil pumpthrough the oil suction pipe – using this method lea-ves approximately 0.5 liters in the S-drive. Top up oilto correct level through the hole for the oil dipstick.For oil quality and capacity: See the chapter ”Techni-cal Data”.
IMPORTANT! If oil is colored gray then waterhas entered the drive. Contact authorized servicepersonnel.
MS10/MS15 130S
46
Corrosion protection. CheckCheck the sacrificial anode (1) on the drive and thethree sacrificial anodes (2) on the propeller. Replacewith a new anode if 50% of the material has perishedor at least once per season.
IMPORTANT! Use zinc sacrificial anodes for saltwater and magnesium anodes for freshwater.
Remedy any paintwork damage on the drive accordingto the instruction in the chapter: Laying up / Launch-ing.
Replacing sacrificial anodes1. Remove the propeller (see the next section).
2. Remove the sacrificial anodes. Thoroughly scrapeclean the mating surfaces on the drive and propel-ler.
3. Apply thread sealant to the screws for thesacrificial anodes on the propeller.
4. Install the new sacrificial anodes. Tighten theanodes so that there is a good metal contact.
5. Reinstall the propeller.
The sacrificial anodes oxidise when they come intocontact with air. This reduces the galvanic protection.There may even be oxidisation on the surface of acompletely new anode. Always clean the sacrificialanodes before launching the boat.
IMPORTANT! Use emery paper. Do not steeltools when cleaning, as these may damage thegalvanic protection.
Folding propeller. CleaningThe propeller must be cleaned and lubricated once ayear. Remove the propeller and clean all componentsthoroughly. Apply waterproof grease to the propellerblade teeth and bearing surfaces so that the propellerfolds easily. Also apply waterproof grease to thestuds, spacing sleeve (drive), propeller shaft and hub.
WARNING! Prevent accidental starting. Removethe ignition key and turn off the power at themain switch before working on the propeller.
12
47
Removing1. Set the control lever in the ”Ahead” position.
2. Remove the propeller blade by first undoing thelocking screws (5) completely and then pressingout the shaft studs (1).
3. Drive: Bend down the tabs of the tab washer (3)and remove the locking screw (4), tab washer andnut (6).
Reverse gear: Remove the nut (7), washer (8) andthen the locking screws (9).
4. Pull off the propeller hub and the spacing sleeve(drive). Clean and lubricate as described.
Installing1. Reinstall the spacing sleeve (drive) and the
propeller hub on the shaft.
2. Drive: Install the nut (6). Place a propeller blade onthe hub and place a wooden block between thepropeller blade and the underwater hull. Tightenlocknut to 70 Nm.
Reverse gear: Install the washer (8) and tighten thenut (7) to 220 Nm. Apply thread sealant to thelocking screws (9). After the locking screws havebeen tightened apply thread sealant to the screwheads as well.
3. Drive: Locate the tab washer (3) on the nut. Installand tighten the locking screw (4) to 20 Nm andbend one of the tab washer tabs to the screw head.
IMPORTANT! The tab washer (3) must be re-placed if necessary. Use only Volvo Penta ori-ginal locking screws (4).
4. Install one propeller blade in the propeller hub andpush in the stud (1) in such a position so thegroove in the stud is exactly centered in the holefor the locking screw (5). Apply thread sealant tothe locking screw and tighten to 10 Nm.
5. Install the other blades in the same way. Checkthe blades are at the same angle to the propellershaft and that they move easily.
A = 3-blade folding propeller (drive)
B = 2-blade folding propeller (drive)
C = 3-blade folding propeller (reverse)
9
9
5
1
7 8
C
1
634
5
B
1
634
5
A
48
Propeller shaft seal. Reverse gearIf the boat has a Volvo Penta shaft the shaft sealmust be vented and lubricated directly after launching.
Vent the bushing by pressing it together while press-ing down on the shaft until water appears. Then pressin approx. 1 cc water repellent grease into the seal.
IMPORTANT! The seal must be replaced every500 running hours or every 5th year.
Rubber seal. S-driveCheck the rubber seal between the drive and the hullregularly for cracks and wear.
WARNING! The seal must be changed everyseven years or earlier if it is defective. This workshould be carried out by an authorized workshop.
49
Laying up and launchingBefore taking the boat out of the water for winter/out-of-season storage have an authorized Volvo Penta work-shop inspect the engine and other equipment.
Inhibition should be carried out to ensure that the engine and transmission are not damaged while out of commis-sion during the winter/off-season. It is important this is done properly and than nothing is forgotten. We havetherefore provided a checklist covering the most important points.
WARNING! Read the chapter on Maintenance carefully before starting work. It contains instructions on howto carry out the work safely and correctly.
InhibitingThe following are best carried out with the boat inthe water:
● Change engine oil and replace oil filter.
● Change oil in the reverse gear.
● Replace fuel filter. Replace fuel pre-filter if in-stalled.
● Run engine to normal operating temperature.
● Take the boat out of the water:
The following should be carried out with the boatout of the water:
● Clean the hull and drive directly after taking up theboat (before it dries).
IMPORTANT! Be careful when cleaning with ahigh pressure water spray. Never direct the waterjet at the propeller shaft seal, grommets etc.
● Change oil in the drive.
● Clean the vacuum valve and seawater filter (ac-cessory).
● Clean and inhibit the seawater system.
● Remove the impeller from the seawater pump.Store the impeller in a sealed plastic bag in a coolplace.
● Check the condition of the engine coolant anti-freeze. Top up if required.
IMPORTANT! An anti-corrosion mixture in theengine coolant system provides no protectionagainst freezing. If there is any possibility theengine will be subjected to freezing tempera-tures then the system must be drained.
● Drain any water and contaminants from the fueltank. Fill the tank completely with fuel to avoidcondensation.
● Clean the outside of the engine. Do not use a highpressure spray to clean the engine. Touch up anydamaged areas of paintwork with Volvo Pentaoriginal paint.
● Check all control cables and treat with rust inhibi-tor.
● Repair any damaged areas of paintwork with VolvoPenta original paint. NOTE! Read the specialinstructions on painting the drive under the head-ing: Painting the drive and underwater hull
● Disconnect battery leads. Clean and charge thebatteries. NOTE! A poorly charged battery mayburst as a result of freezing.
● Spray electrical system components with moisturerepellent spray.
● Remove the propeller for storage. Grease thepropeller shaft using water repellent grease.Disassemble folding propellers, clean and grease.
● Check the rubber seal between the drive and hullcarefully.
50
Bringing out of storage● Check oil level in the engine and drive/reverse
gear. Top up if necessary. If there is inhibiting oilin the system drain and fill with new oil, change oilfilter. For correct oil grade: See the chapter ”Tech-nical Data”.
● Drain the antifreeze from the seawater system.
● Install the impeller in the seawater pump (replace ifthe old one looks worn).
● Close/tighten drain cocks/plugs.
● Check drive belts.
● Check the condition of rubber hoses and tightenhose clamps.
● Check engine coolant level and antifreeze protec-tion. Top up if necessary.
● Connect the fully charged batteries.
● Paint the drive and hull: See next page.
● Check the sacrificial anode on the drive. If there isless than 50% of the anode left it must be re-placed. Clean with emery cloth just before the boatis launched.
IMPORTANT! Do not use a wire brush or othersteel tools when cleaning, as these may damagethe galvanic protection.
● Reinstall the propeller.
● Launch the boat. Check for leaks.
● Vent and lubricate the propeller shaft seal (reversegear).
● Start the engine. Check that there are no fuel,engine coolant or exhaust gas leaks and that allcontrol functions are operating.
51
Painting the drive and underwaterhull
GeneralMost countries have introduced legislation controllingthe use of anti-fouling agents. In some cases theseagents are completely forbidden for use on leisurecraft. In these cases ask your Volvo Penta dealerfor advice about alternative methods.
IMPORTANT! Find out what regulations apply tothe use of anti-fouling agents.
DriveThe paintwork is part of the drive’s anti-corrosionprotection and it is therefore important that anypaintwork damage is remedied.
Sand down metal surfaces lightly using a 120 gradepaper and a finer grade for painted surfaces. Wash offusing thinners or similar. Any pores in the surfaceshould be filled and sanded down. Paint using VolvoPenta original primer and topcoat. Let the paint dry.
The drive should be painted with Volvo Penta anti-fouling to prevent fouling. Apply according to theinstructions on the packaging.
IMPORTANT! The sacrificial anodes on the driveand propeller must not be painted.
Underwater hullAnti fouling agent containing copper oxide canincrease the risk of galvanic corrosion and there-fore should never be used.
52
1. Discharged battery
2. Loose connection/open-circuit
3. Fuse tripped
4. Stop control pulled out
5. Inadequate pre-heating
6. Lack of fuel
7. Fouled fuel filter.
8. Air in the fuel injection system
9. Water/contaminants in the fuel
10. Boat abnormally loaded
11. Fouling on underwater hull/drive/propeller
12. Limited speed control levermovement
13. Insufficient air supply
14. Engine coolant temperature too high
15. Engine coolant temperature is too low
16. Lubricating oil level too low.
17. Blocked fuel filter
18. Defective/incorrect propeller
19. Defective engine mounting
20. Too little coolant
21. Blocked seawater intake/pipe/filter
22. Circulation pump drive belt slipping
23. Defective impeller
24. Defective/incorrect thermostat
25. Lubricating oil level too high
26. Generator drive belt slipping
Fault-tracingA number of symptoms and possible reasons for engine problems are described in the table below. In case offaults or mishaps which you cannot solve, always contact the Volvo Penta dealership.
WARNING! Read the safety precautions for maintenance and service in the chapter: Safety Precautions,before starting work.
Starter motor not turning or slow 1, 2, 3
Engine will not start 4, 5, 6, 7, 8, 9
Engine starts but stops again 6, 7, 8, 9
Engine difficult to start 6, 7, 8, 9
Engine does not reach correct speed at wide open throttle (WOT) 7, 8, 9, 10, 11, 12, 13, 18
Engine knocks 14
Engine runs unevenly 6, 7, 8, 9, 13, 14
Engine vibrates 18, 19
High fuel consumption 10, 11, 13, 15, 18
Black exhaust smoke 5, 13, 15, 18
Blue or white exhaust smoke 15, 25
Low oil pressure 16, 17
Engine coolant temperature too high 20, 21, 22, 23, 24
No or poor charging 2, 26
Symptoms and possible causes
53
Technical Data
GeneralEngine designation .................................................. MD2010-D MD2020-D MD2030-D MD2040-DNo. of cylinders ....................................................... 2 3 3 3Cylinder bore ............................................................ 67 mm 67 mm 75 mm 84 mmCylinder stroke ........................................................ 64 mm 64 mm 72 mm 90 mmOverall cylinder displacement ................................. 0.45 liters 0.68 liters 0.95 liters 1.50 litersPower, see sales literatureIdling speed ............................................................. 925 ±25 rpm 850 ±25 rpm 850 ±25 rpm 850 ±25 rpmRotation, viewed from in front ................................. Clockwise Clockwise Clockwise ClockwiseMax. permitted rake backwards while running ....... 20o 20o 20o 20o
Max. list while running ............................................. 30o 30o 30o 30o
Valve clearance (stopped, cold engine)inlet and outlet ...................................................... 0.20 mm 0.20 mm 0.20 mm 0.20 mm
Weight, dry engine................................................... 96 kg 112 kg 123 kg 170 kg
Lubrication systemOil capacity incl. oil filter, approx.:
no engine inclination ............................................. 1.9 liters 2.8 liters 3.5 liters 5.7 litersOil quality ................................................................. VDS–2 VDS–2 VDS–2 VDS–2
ACEA E5, ACEA E5, ACEA E5, ACEA E5,API CH-4 API CH-4 API CH-4 API CH-4
Viscosity at –5o - +50oC* ......................................... SAE 15W/40, SAE 15W/40, SAE 15W/40, SAE 15W/40,SAE 20W/50 SAE 20W/50 SAE 20W/50 SAE 20W/50
Oil drain plug tightening torque ............................... 30–40 Nm 30–40 Nm 30–40 Nm 30–40 Nm(3.0–4.0 kpm) (3.0–4.0 kpm) (3.0–4.0 kpm) (3.0–4.0 kpm)
* Constant ambient air temperature
Cooling systemThermostats, no. ..................................................... 1 screws 1 screws 1 screws 1 screwsThe thermostat starts opening at ............................ 75o ±2oC 75o ±2oC 82o ±2oC 82o ±2oC
fully open at ........................................ 87oC 87oC 95oC 95oCFreshwater system capacity, approx. .................... 2.3 liters 2.9 liters 4.5 liters 7.5 liters
Electrical systemSystem voltage ....................................................... 12 V 12 V 12 V 12 VFuses ....................................................................... 15A 15A 15A 15ABattery capacity (starter battery) ............................ 70 Ah 70 Ah 70 Ah 70 AhAC generator voltage/max. current ....................... 14V/60A 14V/60A 14V/60A 14V/60A
output approx. ................................. 840 W 840 W 840 W 840 WStarter motor, output approx. .................................. 0.7 kW 0.7 kW 1.2 kW 2.0 kW
54
Fuel specificationFuel must meet national and international standards at least. For example:
EN 590 (with national environmental and cold standards)
ASTM D 975 No 1-D and 2-D
JIS KK 2204
Sulphur content: According to statutory requirements.
Fuels with low density (“urban diesel” in Sweden and “city diesel” in Finland) can cause a drop inoutput of 5% and an increase in fuel consumption of 2–3%.
Reverse gearType designation ...................................................... MS10L, MS10A MS15L, MS15AGear ratios ................................................................ 2.35:1, 2.72:1 2.14:1, 2.63:1Angle (output shaft):
MS10L, MS15L ................................................... 0o 0o
MS10A, MS15A .................................................. 8o 8o
Oil capacity, approx. ................................................ 0.35 liters 0.56 litersOil grade ................................................................... CD SAE 15W/40* CD SAE 15W/40*
ATF (Dexron II, III)* ATF (Dexron II, III)*Weight ....................................................................... 11 kg (24 lbs) 16 kg (35 lbs)
* WARNING! Never mix oil qualities when topping up, the same oil quality must be used that already isfilled in the reverse gear.
Sailing boat driveType designation ...................................................... 130S, 130SRGear ratio .................................................................. 2.47:1Oil capacity, approx. ................................................ 3.0 litersOil grade (in accordance with API system) ............. ATF (Dexron II, III)Weight ....................................................................... 25 kg (55 lbs)Tightening torque:
oil drain plug .......................................................... 10 ±5 Nm (1 ±0.5 kpm)
55
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56
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57
NB! This offer is valid for a period of 12 months from delivery of the boat.Availability after this period will be as far as supplies admit.
Post or fax this coupon to:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSwedenFax: +46 31 545 772
Orders can also be placed viathe Internet:http://www.volvopenta.com/manual/coupon
Yes please,I would like an operator’s manual in English at no charge.
Publication number: 7744509
Name
Address
Country 4220
0/61
5001
/155
0999
0019
2
✂
Bitte beachten Sie, dass dieses Angebot für die Dauer von 12 Monaten ab demLieferdatum des Bootes gilt, danach bis zum Aufbrauchen des Lagerbestandes.
Schicken Sie den Couponper Post oder als Fax an:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSchwedenFax: +46 31 545 772
Die Bestellung kann auch überdas Internet erfolgen:http://www.volvopenta.com/manual/coupon
Ja,ich will kostenlos eine Betriebsanleitung in deutscher Sprache erhalten.
Publikationsnummer: 7744512
Name
Anschrift
Land 4220
0/61
5001
/155
0999
0019
2
✂
Notez que l’offre est valable pendant 12 mois à partir de la date de livrai-son du bateau, ensuite seulement en fonction des stocks disponibles.
Envoyez ou faxez le bon decommande à:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSuèdeFax: +46 31 545 772
Vous pouvez également passerla commande par Internet:http://www.volvopenta.com/manual/coupon
Oui merci,Je souhaite recevoir un manuel d’instructions gratuit en français.Numéro de publication: 7744513
Nom
Adresse
Pays 4220
0/61
5001
/155
0999
0019
2
✂
58
Si ricorda che l’offerta è valida per 12 mesi dalla data di consegna dell’imbarcazio-ne; dopo il suddetto periodo l’offerta resta valida solo in base alla disposizione dellapubblicazione in oggetto.
Spedire il tagliando per posta oper fax a:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSveziaFax: +46 31 545 772
L’ordinazione può essere fattaanche su Internet:http://www.volvopenta.com/manual/coupon
Sì, grazie,desidero ricevere gratuitamente un manuale d’istruzioni in lingua italiana.
Public. No.: 7744515
Nome e Cognome
Indirizzo
Paese 4220
0/61
5001
/155
0999
0019
2
✂
Nótese que el ofrecimiento vale durante 12 meses después de la fecha de entregade la embarcación, y posteriormente solamente mientras duren las existencias.
Franquear o enviar fax a:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSueciaFax: +46 31 545 772
El pedido puede hacerse tam-bién por internet:http://www.volvopenta.com/manual/coupon
Sí gracias,deseo recibir gratuitamente un libro de instrucciones en español.
Número de publicación: 7744514
Nombre
Dirección
País 4220
0/61
5001
/155
0999
0019
2
✂
Observera att erbjudandet gäller i 12 månader från båtens leveransdatum,därefter endast i mån av tillgång.
Posta eller faxa kupongen till:Dokument & Distribution centerOrdermottagningenARU2, Avd. 64620SE-405 08 GöteborgSverigeFax: +46 31 545 772
Beställningen kan även görasvia internet:http://www.volvopenta.com/manual/coupon
Ja tack,jag vill kostnadsfritt ha en instruktionsbok på svenska.
Publikationsnummer: 7744511
Namn
Adress
Land 4220
0/61
5001
/155
0999
0019
2
✂
59
Denk eraan dat het aanbod geldt gedurende 12 maanden na de datumwaarop de boot werd afgeleverd, daarna alleen indien nog verkrijgbaar.
Stuur of fax de coupon naar:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgZwedenFax: +46 31 545 772
U kunt ook bestellen viainternet:http://www.volvopenta.com/manual/coupon
Ja graag,Ik wil kosteloos een instructieboek in het Nederlands ontvangen.
Publicatienummer: 7744518
Naam
Adres
Land 4220
0/61
5001
/155
0999
0019
2
✂
Bemærk at tilbudet gælder i 12 måneder fra bådens leveringsdato, Deref-ter kun så længe lager haves.
Send kuponen med post ellerfax til:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSverigeFax: +46 31 545 772
Bestillingen kan også ske påinternet:http://www.volvopenta.com/manual/coupon
Ja tak, jeg vil gerne gratis have en instruktionsbog på dansk
Publikationsnummer: 7744516
Navn
Adresse
Land 4220
0/61
5001
/155
0999
0019
2
✂
Huomaa, että tarjous on voimassa 12 kuukautta veneen toimituspäivä-määrästä lukien ja sen jälkeen vain niin kauan kuin kirjoja riittää.
Postita tai faksaa kuponkiosoitteella:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgRuotsiFax: +46 31 545 772
Tilauksen voi tehdä myösInternetissä:http://www.volvopenta.com/manual/coupon
Kyllä kiitos,haluan suomenkielisen ohjekirjan veloituksetta.
Julkaisunumero: 7744517
Nimi
Osoite
Maa 4220
0/61
5001
/155
0999
0019
2
✂
60
ÐÑÏÓÏ×Ç: ÁõôÞ ç ðñïóöïñÜ éó÷ýåé ãéá ÷ñïíéêÞ ðåñßïäï 12 ìçíþí áðü ôçíðáñÜäïóç ôïõ óêÜöïõò. ÌåôÜ ôï ðÝñáò ôçò åí ëüãù ÷ñïíéêÞò ðåñéüäïõ çäéáèåóéìüôçôá ôùí áíôéôýðùí èá åîáñôÜôáé áðü ôçí ðïóüôçôá ôùí áðïèåìÜôùí.
Ôá÷õäñïìÞóôå áõôü ôïêïõðüíé óôçí ðáñáêÜôùäéåýèõíóç Þ óôåßëôå ôï ìå öáîóôïí ðáñáêÜôù áñéèìü öáî:
Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSwedenFax: +46 31 545 772
Ìðïñåßôå åðßóçò íá äþóåôåôçí ðáñáããåëßá óáò ìÝóùôïõ Internet, óôç äéåýèõíóç:
http://www.volvopenta.com/manual/coupon
Íáé,Èá Þèåëá Ýíá áíôßôõðï ôïõ åã÷åéñéäßïõ ÷ñÞóçò óôçí áããëéêÞ ãëþóóá ÷ùñßò êáìéÜ ÷ñÝùóç.
Áñéèìüò Ýêäïóçò: 7744522
¼íïìá
Äéåýèõíóç
×þñá 4220
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5001
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2
✂
Observar que esta oferta é válida durante um período de 12 meses a contar dadata de entrega do barco. Após este período, a oferta está dependente do númerode exemplares disponíveis.
Envie o talão pelo correio ouum fax para:Document & Distribution CenterOrder DepartmentARU2, Dept. 64620SE-405 08 GöteborgSuéciaFax: +46 31 545 772
A encomenda também podeser feita através da Internet:http://www.volvopenta.com/manual/coupon
Sim, obrigado(a)!Gostaria de receber gratuitamente um manual de instruções em português.
Número de publicação: 7744519
Nome
Endereço
País 4220
0/61
5001
/155
0999
0019
2
✂
7744
509
Eng
lish
10-200
4
