SGI. PROFILE

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Sanmati Group Of Industries

Wel comes you.

We are a ISO / TS 16949 certified world class manufacturer

of Grey Cast Iron and Ductile Iron Machined Castings. Having a

built-up manufacturing area of 80,000 Sq. Feet and 250 workforce.

we have fully integrated casting and machining operations run in

environmentally friendly foundries and machine shops. Our

specialization is in supplying intricate, cored and fully machined cast

components in the weight range of 6-70 kg and in the volume range

of 1,00-15,000 quantities per month to OEMs and system

manufacturers. The installed casting capacity is 350 tons per month.

About us

Sanmati Group of Industries

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ISO / TS 16949

2007 - 2010

ISO / TS 16949

2013 to 2016

ISO / TS 16949

2010 - 2012

Our Vision

SANMATI shall endeavor to become a preferred supplier of Precision

Casting and Machined components by using eco friendly manufacturing

process to exceed customer expectation and pursuing excellence and

innovation through committed team work.

Our Mission

Customer: To produce first time right components and meets customers

requirements by continuously improving the manufacturing process and

enhancing productivity and capacity to deliver on time at competitive

price by using latest technology and innovation.

Employee: We will build dedicated and motivated team by continuous

improving skills and giving safe and healthy working environment to

achieve prosperity.

Stakeholder: To increase the value of stakeholder by fostering

growth through customer delight and employees satisfaction

Environment: To invest and upgrade into latest technology to meet

time to time environment norms and be responsible towards society.


• Our Corporate Philosophy: Clear Values. Clear Objectives. Our Way.

• Committed to Customer delights

• Integrity of Employees

• Passionately ensuring quality

• Business ethics and transparency

• Safety in everything

• Treat vendors as partners

• Contribution to nation and society

• Proactive

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Sanmati Group Of Industries SMACO Foundry

Sanmati Components P. Ltd.Sector A, Plot No 108 to 113, 81 to 84 & 46.

Shri Laxmi Co Operative Industrial Estate,

Hatkanangale 415 109.

Dist: Kolhapur , Maharashtra.

Phone: 0230 2366142, 2366213

Fax: 0230 2366142

Website: www.sanmaticnc.com

Email: [email protected]

Plant Locations


Organization structure

Director

Development

Director

Marketing

Director

Operations

Director

Materials

Manager

Casting

Manager

Machining

Manager

Sales

Manager

Planning

Manager

Production

Manager

Q.A.

Manager

Stores

Manager

Purchase

Managing

Director


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Manager

Production

Manager

Q.A.

Managing

Director

Manager

Production

Manager

Q.A.

Shift

Supervisor

Operators

Assi. Q.A.

Manager

Line

Inspector

Shift

Supervisor

Operators

Assi. Q.A.

Manager

Final

Inspector

Quality structure

Director

Operations Mfg.

Director

Operations Foundry

Turn over Trends

2015-2016

Sanmati Group of IndustriesTa

rge

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Series1 30 43 82 103 120 158 197 245 350 500 527 630 833 1000 1200 1800

0

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Rs.

in L

ac

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SanmatiCNC 1997

1

2

Symbols of our strength – our customer

Sanmati Components

2010

SMACO Foundry 2013

Champion CNC 2005

Our milestones


Wheel Hub machining cell Housing Turbine machining cell

Emerson Components machining cellFoundry

Shop floor snap shot


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MouldingMelting

Auto knock out system Shot blasting, Fettling shop

Foundry snap shot


MELTING AREA SHOT BLASTIG & FETTLING AREAMOULDING AREA

Foundry details

a) SIMULTANEOUS IOLT SQEEZE

MACHINE SMFA--450KG/CM2

b) 500KG INTESIVE

MIXER,MOULDING BOX

24”X28”

c) SEMIAUTOMISED SAND

PLANT POLYGONAL SAND

SIVER, HOPPER BELT

d) CONVEYER PALET CAR

,COOLER.,TRACK LINES -5 NOS

ETC

e) SCREW TYPR AIR

COMPRASSOR 200 CFM

f) AUTO HYDRAULIC PUSHER

SYSTEM

g) AUTO PUNCH OUT SYSTEM

a) INDUCTION FURNACE-500KG

POT,550 KW PANAL MAKE

b) FERRO LAB,

c) MONORAIL POURING

FACILITY 300KG & 200 KG

LADDLE

a) HANGER TYPE SHOT BLASTING

MACHINE-500KG

b) GINDER 4NOS. ETC.

c) PAINTING ZONE


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Cold box core shooter details MOULDING AREA

Foundry details

a) Manufacturer – SPAN

b) Core capacity - 1 to 30 Kgs.

c) Auto Sand preparation mixer capacity

– 100 Kgs.

d) Maximum size of core box – 600 x 600

x 300mm

e) Table travel up/ down – 300 x 75 mm.


Product range


Wheel Hub Family Components for export Components for JCB

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Product range

Gear Casing / Front Cover family Header family & Pulley family


CNCVMC

HMC Drilling, Tapping SPM

Manufacturing facilities


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CNC ( 10 nos.)

Sr. Make Model Capacity

1 LMW (Coimbatore) Pilatus 20 T Ø 260 X 375 L

2 ACE Designers (Bangalore) Classic 20 T Ø 350 X 630 L

3 LMW (Coimbatore) Pilatus 25 T Ø 350 X 500 L

4 ACE Designers (Bangalore) Classic LT 20 C Ø 375 X 630 L

5 LMW (Coimbatore) LL 25 T Ø 265 X 480 L

6 ACE Designers (Bangalore) Super Jobber Ø 350 X 500 L

7 Lokesh (Hydrabad) 20 T Ø 375 X 630 L

8 Retrofit CNC Gurudatta Ø 375 X 630 L

9 Retrofit CNC Gurudatta Ø 375 X 630 L

10 ACE Designers (Bangalore) Super Jobber Ø 350 X 500 L

HMC ( 1 no.)


1 BFW (Bangalore) Max Pro H440E XYZ: 600 X 560 X 530

Manufacturing facilities specifications 1/2


Manufacturing facilities specifications 2/2


VMC ( 11 nos.)


1 BFW (Bangalore) BMV 45 TC 20 XYZ: 600 X 450 X 450

2 AMS (Bangalore) MCV 500S TC 24 XYZ: 800 X 510 X 510

With Auto Pallet Changer

3 AMS (Bangalore) MCV 500S TC 24

XYZ: 800 X 510 X 510

With Auto Pallet Changer

& Coolant through Spindle

4 AMS (Bangalore) MCV 450S TC 30 XYZ: 800 X 450 X 450 With Auto Pallet Changer,

With probing system

5 AMS (Bangalore) MCV 450 TC 30 XYZ: 800 X 450 X 450 With Auto Pallet Changer

6 BFW (Bangalore) BMV 51 TC 20 XYZ: 800 X 510 X 510 With Auto Pallet Changer

7 BFW (Bangalore) BMV 35 TC 20 XYZ: 450 X 350 X 350 With Auto Pallet Changer


9 AMS (Bangalore) MCV 400 TC 20

XYZ: 700 X 400 X 400

With Auto Pallet Changer, with rotary production

system

10 Lokesh (Hyderabad) VML 800 XYZ: 787 X 512 X 503 With Auto Pallet Changer


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Contour Measuring

SystemCMM Microscope

Optical hardness tester

Fire wall: auto gauging

2D height gauge

Measuring facilities

Spectro Surface tester


Millipore set up

Measuring facilities

Sand testing lab

QUALITY ASSURANCE / LABORATORY-

a) BRINEL HARDNESS MACHINE 3000/10MM,

b) SAND TESTING INSTRUMENTS LIKE SIEVE

SHAKER,MOISTURE TESTER,

c) MOULD HARDNESS,CORE HARDNESS,

d) MICROSCOPE WITH COMPUTER ATTACHMENT

AND IMAGE ANALYSER SOFTWARE

e) PATTERN SHOP,PATTERN DIMENSIONAL

INSPECTION & ROUTINE MAINTENANCE


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Measuring facilities specifications


Sr. Description Nos. Make Capacity

1 CMM 1 Brown & Sharp 500x700x500

2 Countour measuring system 1 MahrTracing arm pcv 350 mm

max. tracing depth 27 mm

3 Fire wall (auto gauging) 3 Metrology, --

4 Microscope with image analizer 1 Yakyshola --

5 Hardness tester 1 Ratnakar Enterprises RB-3000 (O)

6 2D height gauge 3 Inspecs Metrology P.L. 600 mm

7Millipore with pressure vessel & pressure gun

with oven1 Real Technologies --

8 Surface roughness tester 1 Mitutoyo SJ 20 IP --

9 Fully equipped sand testing lab 1 Versatile & Royal equipment --

10 Spectromax 1 Ametek 21 Element

Component cleaning machines Leak testing machines

Supporting facilities


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Achievements


Our best practices

Best practices is backbone of our organization

• New development through APQP• First piece inspection, set up approval, in processinspection

• Receiving gauges • Leakage testing • Maintaining Millipore activity schedule• In house tooling management• We are practicing TPM • Monthly 5S audit, Kaizen min. 1 no. / month / person • On job training as well as class room training to all• Diversification: Women workforce as a strategy forday shift


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Future Expansion Plan

• Dedicated foundry line for 200 tones for S.G. iron

• New machine shop for 300 tones machining capacity

• Dedicated machine shop for various type of Pulleys. Like Damper Pulleys, plain ‘V’ type pulleys, multi groove pulleys, etc.

• Planning to develop and supply assemblies like Rocker Cover, Water Pump, Lube Oil Pump, etc.


Snap shot: Fail safe / Poka Yoke


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Generator set(2 nos.) 125 KVA capacity each

Contingency for Power


Our CSR initiatives


1. Promoting green plantation on waste landthrough our NGO“ Global Cooling Foundation”

2. More than 2,00,000 plantation ofBeema Bamboo has been completed within two years.

3. In house coolant purification facility.4. Supporting to “AVANI sanstha”.5. All employees are covered under

Medi-claim policy.6. In house library facility7. Anti T.T. injection yearly to all.8. Waste food used to vermin compost

conversion plant

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Contact us

Sector A, Plot No 108 to 113, 81 to 84 & 46.

Shri Laxmi Co Operative Industrial Estate,

Hatkanangale 415 109.

Dist: Kolhapur , Maharashtra.

Phone: 0230 2366142, 2366213

Fax: 0230 2366142

Website: www.sanmatigroup.com

Mr. Shital A. Ketkale

Managing Director

Cell: 9860198399


Mr. Sharad Admuthe

Director Marketing

Cell: 9860410008


Mr. Ajit Madke

Director Foundry

Cell: 9960903108


Mr. Sanatkumar T. Patil

Director Development

Cell: 9860151010


Mr. Sheetal Patil

Director Purchase

Cell: 9890121008


Mr. Sachin T. Patil

Director Manufacturing

Cell: 9860198394



THANK YOU.


SGI. PROFILE

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