TCM Tool Management

The Total Solution Provider for Production Processes

= the independent

Technology Partner in themachining industry

Who is TCM?

14.09.2011Marketing & Sales 2 of 18


Austria• Stainz

• Deutschlandsberg – Epcos

• Fürnitz – Elan

• Villach – Flowserve

Germany• Hamminkeln

• Bochum – Opel

• Gelsenkirchen – TRW

• Rüsselsheim – Opel

Poland• Polkowice – VW MP

• Polkowice – Sanden

• Praszka - Neapco

• Czechowice – TRW

Luxembourg• Colmar Berg – Mold Plant

Slovenia• Prevalje

• Muta – Armature d.o.o.

• Radlje – CNC Pusnik

Croatia• Vrbovec

Hungary• Györ

• Szentgotthard – Opel Hungary

Czech Republic• Dacice – TRW

China• Qingdao – SGM_Wuling

• Shanghai – SAIC Rover

• Shanghai – SVW-PT Loutang

Trading rox Tool Management Toolbase

Russia

TCM worldwide



TCM References

Opel Bochum Magna Steyr Fahrzeugtechnik

GM Powertrain (2) Magna Presstec

OPEL Szentgotthard Magna Steyr Space Technology

SGM Magna Heavy Stamping

SGMW Qingdao OPEL Wien

SVW Loutang Pankl Racing Systems

VW Motor Polska VW Martin

Deutz Dalian Engine Böhler Steel

Neapco (2) Schoeller-Bleckmann

Armature Muta Bombardier-Rotax

CNC Pucnik Zumtobel

Elan Ski Swarovski

Flowserve Mahle

GY Moldplant Mahle König

SANDEN Jungheinrich

TRW (3) Mondi

SAIC Rover EPCOS

Fischer & Kaufmann MOOG Group

Neumayer Tekfor Kendrion



TCM References


= provision of tools independent from their manufacturer and orientated on

economic machining

What is TCM Tool Management?

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Marketing & Sales 7 of 18

Level 5Level 4

Level 3Level 2

Level 1

Trade, Grinding, Technology

Total Service, CPU

www.toolbase.at

Cost per unit

Tool Management: matched with your needs

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http://www.toolbase.at/


CPU: Cost Per Unit explanation

OP 10

OP 20

OP 30

OP 40

OP 50

OP 60

CPU explanation

Fixed costs per unit/operation for complete services in Tool Management

Your benefit

Guaranteed cost reductions on a yearly basis

fixed, calculable costs

€ / Operation

DNMG…

Broach

Tool regrinding

coating

TM Service with process optimization




TCM Tool Management Work Cycle

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Examples for realized cost savings

Example of cost development in one of our engine projects

0,00%

10,00%

20,00%

30,00%

40,00%

50,00%

60,00%

70,00%

80,00%

90,00%

100,00%

110,00%

2002 2003 2004 2005 2006 2007 2008 2009 2010

cost per engine(all lines, toolsand service)

Total cost saving: - EUR 7.557.000

- 85%

Tool Cost Development - Engine & Transmission Plant

0%

20%

40%

60%

80%

100%

120%

CPU


- 62%

Example cost development

1.000.000,0

1.200.000,0

1.400.000,0

1.600.000,0

1.800.000,0

2.000.000,0

2.200.000,0

2004 2005 2006 2007 2008

EU

R Customer

TCM


- 22%

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Tool ExpertsTool design

Tool ExpertsGrinding technology

Tool ExpertsCutting material,millinglathing, drilling

Tool ExpertsThreading technology

Tool ExperteDrilling, milling andfriction technology

Tool Experte PCD-/CBN- technologies

Tool ExperteGear cuttingtechnology

TCM Tool Experts

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Process optimization as part of success

Initial Situation OP10:

• Capacity bottle neck Rasoma 60/500• High tool costs: 1,1267 €/part• Low tool life

TCM‘s suggestion for optimization:

• Reduction of processing time of 25% (guaranteed)• Reduction of tool costs to 0,4458 €/part

Savings for customer:

• Total cost savings: ca. 140.000,- €/year(volume: 140.000 flanged shafts/ year)





Initial Situation:• Low tool life (2.000 units) of hob• High grinding costs• High coating costs

Optimization by TCM:• Further development of tool coating

Savings for customer:• Total cost savings of tools: 36.400,- € / year• 50% reduction

of tool changing time

Foto vom Werkstückoder der Bearbeitungsstelle

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Marketing & Sales


Initial Situation:• Cylinder head finishing mill oil pan side, GG26+ • Tool life 1500 – 1800 units/ cutting edge• Time needed for presetting mill: 2 hours• Insert cutter with tangent plates

Optimization by TCM:• Analysis by TCM Tool Experts• Optimized tools and cutting parameter

Savings for customer:• Tool costs: - 80.000,- €/ year• Tool changing time: - 120 hours / year• productivity: + 12.000 units/ year

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Tool regrinding – rox



• guaranteed cost saving

• payment by „Cost per Unit“

• 1 supplier

• technology input

• stable processes

• productivity increase

• continuous tracking of costs

Your profit with TCM



How will TCM optimize your profit?

1. Definition of Service Level

2. Tool Management analysis on site• Realized by international TCM experts• Review of your company in terms of technology, purchasing conditions

and organisation (including benchmark)• Presentation of results• Final statement including precise examples for optimization

3. Offer by TCM for Tool Management

4. Decision and start of TCM Tool Management

1 2 3 4 5


Precision at work

TCM Tool Management

Documents

Transcript of TCM Tool Management