ZF Luftfahrttechnik GmbH Company presentation · civil contracts (2019) ~75% of revenue from Europe...

© ZF Friedrichshafen AG

ZF Luftfahrttechnik GmbHCompany presentation

© ZF Friedrichshafen AGZFL Company presentation | August-2020

Agenda

01 ZF Luftfahrttechnik GmbH

02 Product Segments

03 Research & Development

04 Production

05 Service

© ZF Friedrichshafen AG 2


ZF Luftfahrttechnik GmbHOEM independent with innovative technologies for helicopters and airplanes

ZFL Company presentation | August-2020

Miramar - Florida (US)

Sales & Distribution Center

Kassel - Calden(DE),

Headquarter & Operation

LocationsApplications: Helicopters, Fixed Wing Aircrafts, Tiltrotor-Airplanes, Aero Engines, Airships

Product Offerings: Helicopter Transmission Systems

Test Stands, Aero Engines, Services

Sales est. 2019: 82,1 million €Invest in R&D: 5-6% of Sales

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ZFL at a glance

ZFL in numbers

Unmatched expertise

Certified across the board


#1 Europeansupplier of helicopter

transm. systems & services

>25 yearsof relationships with

key customers

~400employees

>60 yearsof helicopter gearbox and

rotor technology innovation

c.35,000MRO events performed

c.12,000gearboxes delivered

Designcertified acc. to EASA &

military equivalent

Productioncertified acc. to EASA &

military equivalent

Maintenancecertified acc. to EASA,

military equiv., FAA, TCCA

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ZF Luftfahrttechnik GmbHZFL is over 100 Years of Aviation Experience

1915-64

1972-76

1981-86

2001-2020

1933Foundation of Henschel Flugzeugwerke (HFW) in Kassel

1958Support of Sikorsky H34 and Alouette II

1964Start of productionGearboxes BO105

1975Support Sea King MK41

1976Start of production Gearboxes BK117

1986Start of production APU Gearbox Airbus A320

1997Start of production Zeppelin PGB

1972Support CH-53

1973First Whirl Tower

1981Support Sea Lynx MK 88/88A

First Whirl Tower with direct drive

1991Start of production Fix Wing Rotary Flap Actuators A330/340

1994Establish of ZF Luftfahrttechnik GmbH

1996First Multipurpose Test Stand with patented mechanical closed torque loop

Start of production Gearbox H135

Start of production Helicopter APU Gearbox NH90

2001Start of production Helicopter Gearboxes Tiger

2010Start of US-Sales Office

2013First flight In-Flight Tuning (IFT®) CH-53

1991-97

2015ZF 100 Years of Aviation Experience

1915Foundation of Zahnradfabrik GmbH in Friedrichshafen by Luftschiffbau Zeppelin GmbH

20183D Printed Oil Pump

ZFL Company presentation | August-2020 5

© ZF Friedrichshafen AG© ZF Friedrichshafen AG

ZF Luftfahrttechnik GmbH Approvals and Certifications

Civil for Design, Production and Maintenance

Military for Design, Production and Maintenance

International forMaintenance

• EASA Part 21J Design Organization

• EASA Part 21G Production Organization

• EASA Part 145 Maintenance Organization

• Military Equivalents to EASA Part 21J, 21G and 145

• NATO AQAP 2110

• FAA Maintenance Organization

• TCCA Maintenance Organization

EN 9100 certified


ZFL is an international approved design, manufacturing and maintenance organization (civil & military)

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Agenda


02 Product Segments


04 Production

05 Service



Helicopters with ZFL Technology on Board

> 8 600 producted gear box > 12 000 MRO Events

> 2 000 produced gear boxes > 500 realized modifications > 23 000 MRO Events

> 40 Customers world wide

Civil Aircrafts

Military Helicopters


Test Stands

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Aero Engine

Application

Helicopter

Transmission

Systems

Test Stands

Service

Business Segments

Aviation Gearbox Test Bench

HelicopterRotorblade WhirlTower

Helicopter Accessory Gearbox Example CH53

Airship Propeller Gearbox Example FU900

Propeller Gearbox Example FU800

Engine Propeller Gearbox

Tilt-Rotor Propeller Gearbox

Helicopter Main TransmissionExample FS108

Helicopter Intermediate GearboxExample F22

Helicopter Tail Rotor Gearbox Example F25

HelicopterRotor Head Example CH53G

Helicopter Rotor ControlsExample SPR®

MRO Technical Support Logistic Services

Electrical Tailrotor

Electrical-Hybrid Engine Solutions


Research & Development/ Production/ Maintenance, Repair & Overhaul/ Testing

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ZFL-Test Systems - Our PortfolioFuture Technology Tested Today


Helicopter

Main Gearboxes

Intermediate

GearboxesWhirl Tower Services

Test Systems and Services for Helicopter & Engine Applications

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Operation CenterTest Stand


Facts and Figures

• Test Stands: 19

• Area: 1000 m²

• Used for development and service

activities

Zeppelin NT

BO105

EC135/H135

BK117/EC145/H145

Tiger

Lynx

NH90

Sea King

CH-53G

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Agenda


02 Product Segments


04 Production

05 Service



Luftfahrttechnik GmbHDrive for the innovations of tomorrow's mobility


Materials andanufacturing technology

• New materials and process

• 3D printing

• Digitization of production

Reliability

• Lower maintenance costs

• Reduced weight

Smart Gearbox

• Condition monitoring

• Early detection of defects

More Electrical Aircraft

• Hybrid electric drive systems

• New mobility concepts (e.g. flight taxis)

Technological trends – We make aviation technology digital


Research and DevelopmentMain Development Locations


Pilsen (Czech Republic)

Additive Manufacturing Technology

Friedrichshafen (Germany)

Technology DevelopmentAdvanced Engineering

Tell us what you need, we´ll make it possible for you

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Research and Development Drive Train Development Project Example


Mast

MGB

Shaft

Hangerbearing

Shaft

IGB

Shaft

TGB

ZFL delivers transmission systems - from main rotor head to tail rotor head

• Medium size helicopter

• 2 to 4 stage main transmission

• 8,000 to 23,000 rpm input speed

• Test Benches included

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Electrical Actuation DevelopmentExample of Smart Pitch Rod (SPR®) for Automated In-Flight Tuning


Autonomous reconfiguration after blade damage

Reduced maintenance costs due to minimized vibration level

Quick turn around after rotor blade change

Less cost intensive tracking flights

Linear EMA

Certification in process

SPR®s (one per blade) replace passive pitch links

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Agenda


02 Product Segments


04 Production

05 Service



Comprehensive Production Capabilities at ZF



Agenda


02 Product Segments


04 Production

05 Service



MRO ServiceReliable Partner for Public Sector and Aviation Industry



MRO ServiceCapabilities - overview


Component Capabilities:

3rd Party Repair & Deliveries:

• Main- and tail rotor blades

• Troop Seats

• Pressure bottles

• ATA 28 Fuel: Tanks

• ATA 29 Hydraulic Power

• ATA 32 Landing gear

• ATA 50 Cargo: Hoist & Winch System

• ATA 62-65 Rotor & Rotor drives

• ATA 66 Folding blades

• ATA 67 Rotors flight controls, hydraulic

• ATA 79 Oil cooler

• ATA 83 Accessory gear box

• Electric Wiring

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Total Care Services for Helicopters


Supported Key Systems

• Transmission System

• Hydraulic Components

• Winch Systems

• Safety Systems

• Cargo Loading Systems

Capabilities

• Engineering

• Repair Solutions

• Manufacturing

• MRO

• Spares Services

• Storage Facilities

• Customized AGE Solutions

Design & Modification

Manufacturing

Repair &

MRO

Spares & AGE

Engineering &

Design

On-Site Services

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Military Mission Support ServicesSelected Examples


Engineering Support

Technical Publication

Training

Sustaining Engineering

Air Transportation Kit

De-humidificationDevice

Containers

Aircraft Ground Equipment

Supplier Selection

Store Operation, Supply and Obsolescence Management

Supply Chain Management

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We cover the entire helicopter value chain with extensive capabilities in research, development, production, testing and sustainment services


1

2

3

4 Produc-tion

Test stands

Services

R&D

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Thank for your interest into ZFL.


Point of Contact

ZF Luftfahrttechnik GmbH

Flugplatzstraße Phone +49 5674 701 725

34379 Calden Fax +49 5674 701 444

Germany E-Mail [email protected]

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ZF Luftfahrttechnik GmbH Company presentation · civil contracts (2019) ~75% of revenue from Europe...

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