ANNUAL DIRECTORYJAHRESINHALTSVERZEICHNIS 201467th volume 67. Jahrgang

Cement Lime GypsumZement Kalk Gips

www.zkg.de

2 ZKG 1–12 2014 www.zkg.de

EVENTS

// TÇMB12th TÇMB International Technical Seminar was a total success12th TÇMB International Technical Seminar, Antalya/Turkey ...........1-2/22

// Technical SeminarJoining in a “World Café”Loesche GmbH .....................................................................1-2/24

// Integrated Engineering“Integrated Engineering” over the entire life cycleSiemens AG .........................................................................1-2/25

// AUCBMAll friends aboard at the Dead SeaAUCBM Conference, Dead Sea/Jordan ......................................1-2/26

// SeminarThe 13th NCB International Seminar on Cement & Building Materials concludes13th NCB International Seminar on Cement & Building Materials, New Delhi/India........................................................................3/24

// ForumCement.Concrete.Dry MixturesInternational Building Forum, Moscow/Russia ................................3/26

// ChinaEcological questions on the agendaAssociation of the German Gypsum Industry ...................................4/32

// Company anniversaryStrong development over 150 yearsGebr. Pfeiffer SE ........................................................................5/24

// TUM“TUM Center for Advanced PCE Studies” openedTU Munich ...............................................................................6/40

// NanocemTen years of success and a bright futureNanocem Open Meeting, Lausanne/Switzerland ..........................7-8/18

// IEEE/PCAFamily reunion during cherry blossom in Washington, DC56th IEEE-IAS/PCA Cement Conference 2014 ...............................7-8/20

// IFATIFAT more successful than ever beforeIFAT 2014 ............................................................................7-8/21

// DonationCement for the protection of nature and wildlifeOhorongo Cement .................................................................7-8/22

// Weimar Gypsum ConferenceGypsum is a superior binding agent2nd Weimar Gypsum Conference ...................................................9/20

// CBCReunião BrasileiraPereira, C.; Oliveira, M.; 6th Brazilian Cement Congress (CBC) ..........9/22

// CA-CementsRetrospective and previewCalcium Aluminates Conference 2014 ...........................................9/24

// BVKPleasing trend in the German lime industry, despite major challangesFederal Association of the German Lime Industry .............................9/28

// ZKG ExcursionSecondary School with Chalk?Baier, H. ..................................................................................9/30

// Pfeiffer Convention2014 – Pfeiffer Convention celebrates 150 years anniversaryBaier, H. ................................................................................10/32

// Company anniversarySource of inspiration and trendsetter of the branchAerzen ..................................................................................10/34

// Safety DaysSafety training can save livesCemex Deutschland AG ............................................................11/24

// CongressSecurity of energy supply and quality becoming key topicsVDZ ......................................................................................11/26

// ConferenceNovgorod was an extremely successful conferenceFischer, H.-B.; Bauhaus-Universität Weimar ................................. 12/20

// Gypsum DaysGypsum Open Days at the “Waterkant”Claudius Peters Technologies GmbH ...........................................12/21

// SymposiumEurope in four daysLoesche GmbH ...................................................................... 12/22

ENGINEERING

// ProjectsInnovative services are in demandRoland Berger Strategy Consultants ..........................................1-2/28

// Project managementThe economy of an operational disruptionLöffler, M.; DOK GmbH ..........................................................1-2/30

// ChinaPooling knowledge worldwideBeumer Group GmbH & Co. KG ...................................................3/28

ANNUAL DIRECTORY // Reports

ZKG 1–12 2014 3

// Project managementOperationally reliable dimensioning of major plants for the cement industryBisping, J.; ThyssenKrupp Industrial Solutions GmbH;

Wagener, R.; Melz, T.; Fraunhofer-Institut für Betriebsfestigkeit

und Systemzuverlässigkeit LBF ...................................................3/30

// Plant efficiencyIncrease of V-separator efficiencyGlukharev, N.; Ecofor .................................................................3/40

// OptimizationCondition Monitoring increases availability of vertical millsDeckers, J.; Siemens AG .............................................................4/24

// Plant performanceTrends in the performance management of cement plantsHarder, J.; OneStone Consulting S.L. .............................................5/36

// DocumentationDigital replaces paperDubovy, M.; Rösberg Engineering GmbH .......................................5/44

// HandlingRelying on regularityBeumer Group ........................................................................10/50

// AnalyzingCalculating economics of lab automationEnders, M.; Wiegeler, M.; Bending, U.;

ThyssenKrupp Industrial Solutions AG .........................................10/52

// Silo monitoringCracks in silo wallsNasr, T.; Scherr+Klimke AG ........................................................10/58

PRODUCTS

// SurveyingThe next generation of surveyingAibotix GmbH ......................................................................1-2/14

// SafetyRadarEye makes a difference at SibelcoOrlaco Products B. V. ..............................................................1-2/18

// MiningGround work with the Hyundai R800LC-9 all-electirc excavatorHyundai Heavy Industries .......................................................1-2/19

// MeasurementNew laser vibrometer for non-contact vibration measurementSKF Group ...........................................................................1-2/20

// AnalysisFrom finest powders to rocksRetsch GmbH .......................................................................1-2/20

// ConveyingNew material feeder on tracksSamson Materials Handling Ltd. ...............................................1-2/21

// MeasurementUltra-compact Coriolis flowmeter for skid and machine buildersSiemens AG .............................................................................3/17

// MaintenanceWear protection for high reliabilityKjellberg Finsterwalde ................................................................3/18

// MaintenanceProfit instead of carrybackFlexco .....................................................................................3/20

// MaintenanceHuge savings for the cement industryHerrmann, P.; Ventilatorenfabrik Oelde GmbH ................................3/22

// DrillingNew drilling equipment – soft and hardSandvik Construction .................................................................4/14

// QuarryingLiebherr’s new L 556 wheel loader at World of Concrete 2014Liebherr ...................................................................................4/18

// ConveyingNo more stoppagesFlexco .....................................................................................4/18

// ControlSimple wiring in the control cabinetSiemens AG .............................................................................4/19

// ConveyingCost cut and safety improvement with innovative belt cleanerMartin Engineering ....................................................................4/20

// FilteringNew, flexible dust filter valvesSMC Pneumatik GmbH ...............................................................5/14

// Storage55 meter silo for pulverised lignite for Swiss cement plantThorwesten Vent GmbH ..............................................................5/14

// Filtering45 filter heads for the Middle EastMünstermann GmbH & Co. KG ....................................................5/15

// WLANIndustrial wireless LAN for cabinets and field levelSiemens AG .............................................................................5/17

// MeasuringRadar level measurment flexibilitySiemens AG .............................................................................5/17

Reports // ANNUAL DIRECTORY

4 ZKG 1–12 2014 www.zkg.de

// ConveyingConveyor inspection program reduces costs and improves safetyMartin Engineering ....................................................................6/10

// MonitoringEnergy efficiency through transparencyKurt, H.I.; Siemens AG ................................................................6/12

// MonitoringNew pyroscan with HDR technologyHGH Systèmes Infrarouge ...........................................................6/19

// QuarryingTyre protection in the limelightCaterpillar/Erlau ....................................................................7-8/12

// ConveyingQuality from experienceHEKO Ketten GmbH...............................................................7-8/14

// ConveyingSafety solutions for conveyor applicationsMartin Engineering ................................................................7-8/16

// ConveyingSmaller, faster, more practicalBeumer Group GmbH & Co. KG ...................................................9/16

// MonitoringContinous mercury monitoring in cement plantsKasajanow, J.; DURAG GmbH ......................................................9/18

// QuarryingSpecial equipment for quarry operationsLiebherr .................................................................................10/12

// QuarryingRip and load – an alternative to blastingCaterpillar ..............................................................................10/14

// QuarryingBuilt for severe applicationsCaterpillar ..............................................................................10/16

// QuarryingWirtgen Surface Mining for selective limestone mining in the North Caucasus/RussiaWirtgen .................................................................................10/18

// QuarryingThe titans of open-pit minesSiemens AG ...........................................................................10/20

// ConveyingElectronic warning systems increase operational safetyContiTech AG .........................................................................10/21

// ConveyingThe “chain of the future” and its advantagesHeko Ketten GmbH ..................................................................10/22

// ConveyingMoisture sensor for measuring bulk goodsACO .....................................................................................10/22

// ConveyingAir keeps the ask flowingBulkteknik AB .........................................................................10/23

// ConveyingSelf adjusting skirting for reduced conveyer belt maintenanceMartin Engineering ..................................................................10/24

// ConveyingAdjustable bracket for dust suppression ringDustboss ...............................................................................10/25

// AnalyzingNew particle counting system to analyse high qualities of samplesPamas ...................................................................................10/26

// StoringReady-mix plant relieves pressure with silo cleaning serviceMartin Engineering ..................................................................10/28

// HandlingDemag V-type crane: versatile, fast, long service lifeTerex Demag ..........................................................................10/30

// QuarryingHeavy-duty, powerful and fuel-saving – the new CAT® 326 D2Caterpillar ..............................................................................11/14

// PyroprocessAir cannons hammer preheater buildup at Nebraska cement plantMartin Engineering ..................................................................11/16

// PyroprocessCompact burner series for the industryLoesche Thermoprozess GmbH ..................................................11/18

// Drive systemTrouble-free cement productionSiemens AG ...........................................................................11/19

// DryingDrying of solid recovered fuels in a belt dryerStela Laxhuber GmbH ...............................................................11/20

// MeasuringThermal imaging with iPhone 5/5s or new pyrometer TG 165FLIR ...................................................................................... 11/21

// MonitoringInfrared line scanner for rotary kiln shell temperature monitoringHGH Systèmes Infrarouges ........................................................11/22

// Alternative bindersNew cement blend to cut CO2 emissions by up to 30 %Laffeli, J.; EPFL........................................................................12/10

ANNUAL DIRECTORY // Reports

ZKG 1–12 2014 5

Reports // ANNUAL DIRECTORY

// WeighingSaving money with weighing and weight checking systemsHaver & Boecker OHG ............................................................. 12/12

// AnalyzingMeasuring particle shape and size with dynamic image analysisFritsch GmbH ........................................................................ 12/13

// FillingPaper sack recycling loopGemPSI Gemeinschaft Papiersackindustrie e.V. ............................. 12/14

// MonitoringVibration monitoring to boost efficiencyHansford, C.; Hansford Sensors Ltd. ........................................... 12/16

INTERVIEW

// MarketsThere arent’t many gaps leftBeumer Group ........................................................................10/38

// Strategic conceptsIndustry 4.0 – The next revolution in the industrial sectorRoland Berger Strategy Consultants ............................................11/30

// MaterialsWe still have lots of potentialBauMineral GmbH .................................................................. 12/30

LOGISTICS

// TransportRotary kiln ring on 16 axles and a steep gradientBohnet GmbH ...........................................................................5/18

PLANT REPORT

// ConveyingRobust sensor system for automatic operation of a combi-stacker/reclaimerZöbisch, S.; Endress+Hauser Messtechnik GmbH+Co. KG ..............1-2/34

// GrindingOperation experience with the new Polysius-Quadropol2 raw millEngeln, I.; ThyssenKrupp Industrial Solutions ..............................1-2/36

// ModernizationKiln rehabilitation in TanzaniaReiff, H.; ZKG International .........................................................3/42

// ModernizationSignificant improvement in installation performanceDemag Cranes & Components GmbH ............................................4/22

// Compressed air generationProven in tough industrial applicationsAerzener Maschinenfabrik GmbH .................................................5/20

// EmissionsBetter protection of the environment by mobile dust suppressionPeterson, E.; Dust Control Technology; Maharaj, A.; Trinidad Cement Limited .............................................................6/14

// GrindingSubstantial gain in cement mill output with minor investment – a case studyRoy, S.; Srivastava, S.; Rajasekar, L.; UltraTech Cement Ltd. ................6/16

// RenaturationWondrous returnHeidelbergCement AG ............................................................7-8/24

// PalletizingProper and sales-promoting stack configurationBeumer Group/Schwenk Putztechnik .............................................9/36

// RenaturingFrom the Stone Age into the future – film shooting in the quarryHeidelbergCement AG ..............................................................10/40

// ConveyingOperational gains with minimal disruption and without any material lossBeumer Group; Schwenk Zement KG .......................................... 12/24

// ConversionConversion: the cost-effective alternative to a new systemMüller, P.; Aumund Fördertechnik GmbH..................................... 12/28

MARKETS AND TRENDS

// GrindingMarket trends in vertical mills for the cement industryHarder, J.; OneStone Consulting S.L. .........................................1-2/42

// MergerNew global cement mapGygi, B.; NZZ ............................................................................5/12

// ChinaThe development of the Chinese cement industry in 2013 and 2014Yuansheng, C., Hui, L.; Delong, X.; Xian University of Architecture & Technology ..................................5/26

// BrazilNew developments in Brazil’s cement industryHarder, J.; OneStone Consulting S.L. .............................................6/20

6 ZKG 1–12 2014 www.zkg.de

ANNUAL DIRECTORY // Reports

// RussiaRussian cement market: current state and development perspectivesBolshakov, E.L.; ALIT Group of Companies .................................7-8/26

// IndonesiaIndonesia at the crossroadsHarder, J.; OneStone Consulting S.L. .............................................9/40

// OutlookNew EcologyHarten, Kai van; Zukunftsinstitut GmbH .......................................10/46

// Annual reportSignificantly more agricultural lime used in fertiliser year 2013/14Müller, R.; Düngekalk Hauptgemeinschaft (DHG) ..........................11/33

// CISCement development in the Customs UnionHarder, J.; OneStone Consulting S.L. ...........................................11/34

// ChinaDevelopment prospects of China’s cement industry CO2 in 2050Yuansheng, C., Hui, L.; Delong, X.; Xian University of Architecture & Technology ............................... 12/32

SPECIAL // AFR

Use of ultrafine marble and brick particles as alternative raw materials for clinkerizationKirgiz, M.S.; Hacettepe University Ankara ......................................4/36

Production of tailor-made alternative raw material for clinkering processBaier, H.; ZKG International .........................................................4/46

GtoG Life + Project: First step towards gypsum circular economyMarlet, C.; Eurogypsum ..............................................................4/48

Solid Alternative Fuels – legal, technological and economical developments in AustriaPomberger, R.; Sarc, R.; Montanuniversität Leoben...........................4/56

Co-processing – resource preservation in a resource intensive industryDegré, J.-P.; Cementis Zurich; Karstensen, K.H.; SINTEF Oslo .............4/66

Proven experience with alternative fuels in the cement kiln processBaier, H.; ZKG International .........................................................5/48

Quality assurance of solid recovered fuels (SRF)Flamme, S.; Geiping, J.; Gütegemeinschaft Sekundärbrennstoffe und Recyclingholz e.V. (BGS) .......................................................5/54

High performance has a nameLindner-Recyclingtech GmbH .......................................................5/58

Starter kit for using solid recovered fuel in cement plantsTews Equipment Systems ............................................................5/60

Alternative fuel handling system at a cement plant in TurkeyErbel, P.; Becker, B.; FLSmidth Wadgassen GmbH .............................5/62

Sucessful expansionDi Matteo, L.: Di Matteo Group ...................................................5/66

Burner developments for co-processing alternative fuelsKaufmann, M.; A TEC GRECO Combustion Systems .........................5/69

Burning alternative fuels in cement kilnsMersmann, M.; aixergee process optimization.................................6/44

Production cost saving by using coarse alternative fuelsJennewein, T.; FLSmidth Pfister GmbH ...........................................6/50

The Pneumo-DeflectorUnitherm Cemcon Feuerungsanlagen GmbH ...................................6/55

Alternative fuels in the cement manufacturing processSchürmann, H.; KHD Humboldt Wedag GmbH ................................6/56

PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuelsMaas, U.; Frie, S.; ThyssenKrupp Industrial Solutions AG...................6/64

HOTDISCTM – a perfect combustion device for coarser alternative fuelsKarrahe, A.; FLSmidth Private Limited ............................................6/68

From Municipal Solid Waste to energyBuzzi, S.; Buzzi Unicem SpA ....................................................7-8/50

Destruction of hazardous chemicals and POPs in cement kilnsKarstensen, K.H.; SINTEF ........................................................7-8/54

Co-processing trial run with pre-processed Municipal Solid Waste fractionsNandan, V.; Mutz, D.; Dube, R.; Yadav, J.; GIZ; Pawar, R.; Nashik Municipal Corporation; Parlikar, U.; Geocycle ...................7-8/60

Pre-processing hazardous wasteBösch, D.; Kornmeier, G.; SID.......................................................9/60

The main EU requirements for co-incinerationGleis, M.; UBA ..........................................................................9/64

From empty rules to a legal frameworkJensen V., A.; JensenQuattrini & Associates ....................................9/66

Solid Recovered Fuels – Specifications and classesERFA .......................................................................................9/68

Production and use of Solid Recovered Fuels – developments and prospectsGlorius, T.; REMONDIS GmbH .....................................................9/72

CEMBUREAU & ETREMA call for support of combined waste treatment optionsCEMBUREAU/ETREMA .............................................................11/68

Co-processing is becoming an explosive topicPrice, D.; Gexcon ..................................................................... 11/70

ZKG 1–12 2014 7

Index of authors // ANNUAL DIRECTORY

DeCristofaro, N.; Atakan, V.; Sahu, S.; Quinn, S.; Hu, X.:Why CO2 matters – advances in a new class of cement .....................................3/60

Degré, J.-P.; Karstensen, K.H.:Co-processing – resource preservation in a resource intensive industry ....4/66

Delong, X.; Yuansheng, C.; Hui, L.:The development of the Chinese cement industry in 2013 and 2014 ................................................................5/26

Development prospects of China’s cement industry CO2 in 2050 .............................................................................. 12/32

Di Matteo, L.:Sucessful expansion ............................................................5/66

Di Matteo, L.; Aufderheide, D.:Full modular control system for gravimetric dosing applications ............................................................11/44

Dube, R.; Yadav, J.; Pawar, R.; Parlikar, U.; Nandan, V.; Mutz, D.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60

Dubovy, M.:Digital replaces paper ..........................................................5/44

E

Enders, M.; Wiegeler, M.; Bendig, U.:Calculating economics of lab automation.........................10/52

Engeln, I.:Operation experience with the new Polysius-Quadropol2 raw mill ............................................................................1-2/36

Erbel, P.; Becker, B.: Alternative fuel handling system at a cement plant in Turkey ..............................................................................5/62

Erwerth, P.; Schiffers, A.; Jungmann, A.; Mechelen, D. van; Bätz, A.; Wulfert, H.:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process ............................................ 12/64

F

Fischer, H.-B.:Novgorod was an extremely successful conference ........ 12/20

Flamme, S.; Geiping, J.:Quality assurance of solid recovered fuels (SRF) ...............5/54

Frie, S.; Maas, U.:PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuels ....6/64

A

Atakan, V.; Sahu, S.; Quinn, S.; Hu, X.; DeCristofaro, N.:Why CO2 matters – advances in a new class of cement ....3/60

Aufderheide, D.; Di Matteo, L.:Full modular control system for gravimetric dosing applications ............................................................11/44

B

Bätz, A.; Wulfert, H.; Erwerth, P.; Schiffers, A.; Jungmann, A.; Mechelen, D. van:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process ................................................... 12/64

Baier, H.:Production of tailor-made alternative raw material for clin-kering process ......................................................................4/46

Proven experience with alternative fuels in the cement kiln process ..................................................5/48

Secondary School with Chalk? ............................................9/30

2014 – Pfeiffer Convention celebrates 150 years anniversary ......................................................10/32

Bendig, U.; Enders, M.; Wiegeler, M.:Calculating economics of lab automation.........................10/52

Berry, A.; Haas, S.; Weber, N.:Limestone powder CO2 scrubber – artificial limestone weathering for redaction of flue gas CO2 emissions ......1-2/64

Bisping, J.; Wagener, R.; Melz, T.:Operationally reliable dimensioning of major plants for the cement industry.......................................................3/30

Bösch, D.; Kornmeier, G.:Pre-processing hazardous waste .........................................9/60

Bolshakov, E.L:Russian cement market: current state and development perspectives ......................................................................7-8/26

Bottacin, G.:Raw materials homogenization in limited spaces ..........1-2/59

Buzzi, S.:From Municipal Solid Waste to energy ..........................7-8/50

D

Deckers, J.:Condition Monitoring increases availability of vertical mills ....................................................................4/24

8 ZKG 1–12 2014 www.zkg.de

Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 2: Influence of the limestone quality and the process parameters ................................. 12/38

Hilgraf, P.; Schuster, Ch.:Use of the CP g-cooler in waste heat recovery systems .............................................................7-8/40

Hu, X.; DeCristofaro, N.; Atakan, V.; Sahu, S.; Quinn, S.:Why CO2 matters – advances in a new class of cement .............................................................................3/60

Hui, L.; Delong, X.; Yuansheng, C.:The development of the Chinese cement industry in 2013 and 2014 ................................................................5/26

Development prospects of China’s cement industry CO2 in 2050 .............................................................................. 12/32

J

Jennewein, T.:Production cost saving by using coarse alternative fuels ...................................................................6/50

Jensen V., A.:From empty rules to a legal framework .............................9/66

Jungmann, A.; Mechelen, D. van; Bätz, A.; Wulfert, H.; Erwerth, P.; Schiffers, A.:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process ............................................................................... 12/64

K

Karrahe, A.:HOTDISCTM – a perfect combustion device for coarser alternative fuels ................................................6/68

Karstensen, K.H.; Degré, J.-P.:Co-processing – resource preservation in a resource intensive industry .........................................4/66

Karstensen, K.H.:Destruction of hazardous chemicals and POPs in cement kilns ................................................................7-8/54

Kassau, K.; Zielinski, U.:Basic kiln hoods – sucessful and innovative refractory concepts ............................................................11/50

Kaufmann, M.:Burner developments for co-processing alternative fuels ......................................................................................5/69

Kehse, G.:“Systemic” thinking and heat and material balances for optimizing a lime plant ...............................................10/64

ANNUAL DIRECTORY // Index of authors

G

Geiping, J.; Flamme, S.:Quality assurance of solid recovered fuels (SRF) ...............5/54

Gleis, M.:The main EU requirements for co-incineration .................9/64

Glorius, T.:Production and use of Solid Recovered Fuels – developments and prospects ...............................................9/72

Glukharev, N.:Increase of V-separator efficiency ......................................3/40

Gondeau, J.; Kemmerer, J.:CNA in the quarry – problems and solutions.....................4/28

Gygi, B.:New global cement map ......................................................5/12

H

Haas, S.; Weber, N.; Berry, A.:Limestone powder CO2 scrubber – artificial limestone weathering for redaction of flue gas CO2 emissions ......1-2/64

Hallak, B.; Herz, F.; Specht, E.; Kehse, G.:Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 1: Influence of the air excess number ....................................................................11/60

Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 2: Influence of the limestone quality and the process parameters ................................. 12/38

Harder, J.:Market trends in vertical mills for the cement industry...................................................1-2/42

Japan’s cement industry sees light at the end of the tunnel ........................................................................3/46

Trends in the performance management of cement plants ..................................................................5/36

New developments in Brazil’s cement industry .................6/20

Indonesia at the crossroads .................................................9/40

Cement development in the Customs Union ....................11/34

Herrmann, P.:Huge savings for the cement industry ...............................3/22

Herz, F.; Specht, E.; Kehse, G.; Hallak, B.:Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 1: Influence of the air excess number ....................................................................11/60

ZKG 1–12 2014 9

Index of authors // ANNUAL DIRECTORY

Kehse, G.; Hallak, B.; Herz, F.; Specht, E.;Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 1: Influence of the air excess number ......11/60

Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 2: Influence of the limestone quality and the process parameters ................................. 12/38

Kemmerer, J.; Gondeau, J.:CNA in the quarry – problems and solutions.....................4/28

Kirgiz, M.S.:Use of ultrafine marble and brick particles as alternative raw materials for clinkerization .........................................4/36

Advances in physical properties of C class fly ash cement systems blended nanographite – Part 1 ............. 12/42

Kline, C.; Kline, J.:Cement and CO2: What’s happening? .................................9/48

Kline, J.; Kline, C.:Cement and CO2: What’s happening? .................................9/48

Kolonja, B.; Terzic, A.; Mihajlovic, S.; Sekulic, Ž.; Kragovic, M.:Natural, modified and saturated zeolites as additives in Portland cement ........................................................... 12/49

Kornmeier, G.; Bösch, D.:Pre-processing hazardous waste .........................................9/60

Kragovic, M.; Kolonja, B.; Terzic, A.; Mihajlovic, S.;Sekulic, Ž.:Natural, modified and saturated zeolites as additives in Portland cement ........................................................... 12/49

Kurt, H.I.: Energy efficiency through transparency ............................6/12

L

Laffeli, J.:New cement blend to cut CO2 emissions by up to 30 % .... 12/10

Lech, R.; Weisser, P.:Contraction in layers of particles of selected limestones as a result of thermal decomposition .............................1-2/54

Löffler, M.:The economy of an operational disruption ....................1-2/30

Ludwig, H.-M.; Rohloff, K.; Trümer, A.:Investigations into the application of calcined clays as composite material in cement ........................................9/52

M

Maas, U.; Frie, S.:PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuels ....................................................6/64

Maharaj, A.; Peterson, E.:Better protection of the environment by mobile dust suppression ..................................................................6/14

Maleki, H.; Stang, A.:Innovative binder based on activated fly ash for products with chemical and corrosive load .................................... 12/57

Manuylov, V.Y.:The industrial practice of fuel and power saving at JSC Iskitimtsement ......................................................7-8/30

Marlet, C.:GtoG Life + Project: First step towards gypsum circular economy .................................................................4/48

Mechelen, D. van; Bätz, A.; Wulfert, H.; Erwerth, P.; Schiffers, A.; Jungmann, A.:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process .... 12/64

Melz, T.; Bisping, J.; Wagener, R.:Operationally reliable dimensioning of major plants for the cement industry.......................................................3/30

Mersmann, M.:Burning alternative fuels in cement kilns ..........................6/44

Mihajlovic, S.;Sekulic, Ž.; Kragovic, M.; Kolonja, B.; Terzic, A.:Natural, modified and saturated zeolites as additives in Portland cement ........................................................... 12/49

Mishra, R.K.; Weibel, M.:Comprehensive understanding of grinding aids ................6/28

Müller, P.:Conversion: the cost-effective alternative to a new system . 12/28

Müller, R.:Significantly more agricultural lime used in fertiliser year 2013/14 ..................................................11/33

Mutz, D.; Dube, R.; Yadav, J.; Pawar, R.; Parlikar, U.; Nandan, V.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60

N

Nandan, V.; Mutz, D.; Dube, R.; Yadav, J.; Pawar, R.; Parlikar, U.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60

Nasr, T.:Cracks in silo walls ............................................................10/58

O

Oliveira, M.; Pereira, C.:Reunião Brasileira ...............................................................9/22

10 ZKG 1–12 2014 www.zkg.de

P

Parlikar, U.; Nandan, V.; Mutz, D.; Dube, R.; Yadav, J.; Pawar, R.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60

Pawar, R.; Parlikar, U.; Nandan, V.; Mutz, D.; Dube, R.; Yadav, J.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60

Pereira, C.; Oliveira, M.:Reunião Brasileira ...............................................................9/22

Peterson, E.; Maharaj, A.:Better protection of the environment by mobile dust suppression ..................................................................6/14

Pomberger, R.; Sarc, R.:Solid Alternative Fuels – legal, technological and economical developments in Austria ..........................4/56

Price, D.:Co-processing is becoming an explosive topic ................................................................... 11/70

Q

Quinn, S.; Hu, X.; DeCristofaro, N.; Atakan, V.; Sahu, S.:Why CO2 matters – advances in a new class of cement .............................................................................3/60

R

Rajasekar, L.; Roy, S.; Srivastava, S.:Substantial gain in cement mill output with minor investment – a case study ...............................6/16

Reiff, H.:Kiln rehabilitation in Tanzania ...........................................3/42

Reinschmidt, A.; Roos, M.:Silicones – essentials for cementitious building materials ................ 12/60

Rohloff, K.; Trümer, A.; Ludwig, H.-M.:Investigations into the application of calcined clays as composite material in cement ........................................9/52

Roos, M.; Reinschmidt, A.:Silicones – essentials for cementitious building materials ............................................................. 12/60

Roy, S.; Srivastava, S.; Rajasekar, L.:Substantial gain in cement mill output with minor investment – a case study ...............................6/16

S

Sahu, S.; Quinn, S.; Hu, X.; DeCristofaro, N.; Atakan, V.:Why CO2 matters – advances in a new class of cement ....3/60

Sander, E.:Grinding and calcining of gypsum with Pfeiffer grinding plants ..................................................................11/56

Sarc, R.; Pomberger, R.:Solid Alternative Fuels – legal, technological and economical developments in Austria ..........................4/56

Schiffers, A.; Jungmann, A.; Mechelen, D. van; Bätz, A.; Wulfert, H.; Erwerth, P.:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process .... 12/64

Schildbach, D.:A new water-repellent agent for gypsum-based drymix mortars ....................................................................3/64

Schürmann, H.:Alternative fuels in the cement manufacturing process ....6/56

Schuster, Ch.; Hilgraf, P.:Use of the CP g-cooler in waste heat recovery systems .............................................................................7-8/40

Sekulic, Ž.; Kragovic, M.; Kolonja, B.; Terzic, A.; Mihajlovic, S.:Natural, modified and saturated zeolites as additives in Portland cement ........................................................... 12/49

Specht, E.; Kehse, G.; Hallak, B.; Herz, F.:Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 1: Influence of the air excess number ....................................................................11/60

Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 2: Influence of the limestone quality and the process parameters ................................. 12/38

Stang, A.; Maleki, H.:Innovative binder based on activated fly ash for products with chemical and corrosive load ............... 12/57

Srivastava, S.; Rajasekar, L.; Roy, S.:Substantial gain in cement mill output with minor investment – a case study ...............................6/16

T

Terzic, A.; Mihajlovic, S.; Sekulic, Ž.; Kragovic, M.; Kolonja, B.:Natural, modified and saturated zeolites as additives in Portland cement ........................................................... 12/49

Trümer, A.; Ludwig, H.-M.; Rohloff, K.:Investigations into the application of calcined clays as composite material in cement ........................................9/52

ANNUAL DIRECTORY // Index of authors

ZKG 1–12 2014 11

Index of authors // ANNUAL DIRECTORY

W

Wagener, R.; Melz, T.; Bisping, J.:Operationally reliable dimensioning of major plants for the cement industry.......................................................3/30

Weber, N.; Berry, A.; Haas, S.:Limestone powder CO2 scrubber – artificial limestone weathering for redaction of flue gas CO2 emissions ................................................1-2/64

Weibel, M.; Mishra, R.K.:Comprehensive understanding of grinding aids ................6/28

Weisser, P.; Lech, R.:Contraction in layers of particles of selected limestones as a result of thermal decomposition .............................1-2/54

Wiegeler, M.; Bendig, U.; Enders, M.:Calculating economics of lab automation.........................10/52

Woywadt, C.:MPS mills for coal grinding ................................................3/54

Wulfert, H.; Erwerth, P.; Schiffers, A.; Jungmann, A.; Mechelen, D. van; Bätz, A.:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process ................................................... 12/64

Y

Yadav, J.; Pawar, R.; Parlikar, U.; Nandan, V.; Mutz, D.; Dube, R.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60

Yongchang, L.; Zarrouati, E.:Lafarge’s Iligan preheater debottlenecking project ........7-8/36

Yuansheng, C., Hui, L.; Delong, X.:The development of the Chinese cement industry in 2013 and 2014 ................................................................5/26

Development prospects of China’s cement industry CO2 in 2050 .............................................................................. 12/32

Z

Zarrouati, E.; Yongchang, L.:Lafarge’s Iligan preheater debottlenecking project ........7-8/36

Zielinski, U.; Kassau, K.:Basic kiln hoods – sucessful and innovative refractory concepts ..............................................................................11/50

Zöbisch, S.:Robust sensor system for automatic operation of a combi-stacker/reclaimer ..........................................1-2/34

12 ZKG 1–12 2014 www.zkg.de

1 Cement

1.1 Cement chemistry

Lech, R.; Weisser, P.:Contraction in layers of particles of selected limestones as a result of thermal decomposition .............................1-2/54

Atakan, V.; Sahu, S.; Quinn, S.; Hu, X.; DeCristofaro, N.:Why CO2 matters – advances in a new class of cement ....3/60

Weibel, M.; Mishra, R.K.:Comprehensive understanding of grinding aids ................6/28

1.2 Cement process technology

Glukharev, N.:Increase of V-separator efficiency ......................................3/40

Reiff, H.:Kiln rehabilitation in Tanzania ...........................................3/42

Schürmann, H.:Alternative fuels in the cement manufacturing process ....6/56

Maas, U.; Frie, S.:PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuels ....6/64

Karrahe, A.:HOTDISCTM – a perfect combustion device for coarser alternative fuels ................................................6/66

Kline, J.; Kline, C.:Cement and CO2: What’s happening? .................................9/48

1.3 Mineral processing technology, quarrying and extraction

Bottacin, G.:Raw materials homogenization in limited spaces ..........1-2/59

Kirgiz, M.S.:Use of ultrafine marble and brick particles as alternative raw materials for clinkerization ..................4/36

Baier, H.:Production of tailor-made alternative raw material for clinkering process ..........................................................4/46

1.4 Coarse size reduction, grinding, classifying and drying, wear protection, particle measuring equip-ment and control of ball mills in a subsystem

Engeln, I.:Operation experience with the new Polysius-Quadropol2 raw mill ............................................................................1-2/36

Woywadt, C.:MPS mills for coal grinding ................................................3/54

Deckers, J.:Condition Monitoring increases availability of vertical mills ....................................................................4/24

Roy, S.; Srivastava, S.; Rajasekar, L.:Substantial gain in cement mill output with minor investment – a case study ...............................6/16

1.5 Burning process, kiln firing system, calcining and cooling technology, refractory linings

Pomberger, R.; Sarc, R.:Solid Alternative Fuels – legal, technological and economical developments in Austria ..........................4/56

Baier, H.:Proven experience with alternative fuels in the cement kiln process ..................................................5/48

Flamme, S.; Geiping, J.:Quality assurance of solid recovered fuels (SRF) ...............5/54

Kaufmann, M.:Burner developments for co-processing alternative fuels ...................................................................... 5/69

Mersmann, M.:Burning alternative fuels in cement kilns ..........................6/44

Schürmann, H.:Alternative fuels in the cement manufacturing process ........................................................6/56

Maas, U.; Frie, S.:PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuels ...................................................................6/64

Karrahe, A.:HOTDISCTM – a perfect combustion device for coarser alternative fuels ................................................6/66

Manuylov, V.Y.:The industrial practice of fuel and power saving at JSC Iskitimtsement ......................................................7-8/30

Yongchang, L.; Zarrouati, E.:Lafarge’s Iligan preheater debottlenecking project ..............................................................................7-8/36

Hilgraf, P.; Schuster, Ch.:Use of the CP g-cooler in waste heat recovery systems .............................................................7-8/40

Zielinski, U.; Kassau, K.:Basic kiln hoods – sucessful and innovative refractory concepts ............................................................11/50

ANNUAL DIRECTORY // Technical papers

ZKG 1–12 2014 13

Technical papers // ANNUAL DIRECTORY

1.6 Automation technology, new control concepts, process control, measurement and laboratory technology

Haas, S.; Weber, N.; Berry, A.:Limestone powder CO2 scrubber – artificial limestone weathering for redaction of flue gas CO2 emissions ................................................1-2/64

Degré, J.-P.; Karstensen, K.H.:Co-processing – resource preservation in a resource intensive industry ................................................................4/66

Peterson, E.:Better protection of the environment by mobile dust suppression ..................................................................6/14

Buzzi, S.:From Municipal Solid Waste to energy ..........................7-8/50

Karstensen, K.H.; Degré, J.-P.:Co-processing – resource preservation in a resource intensive industry .........................................4/66

Nandan, V.; Mutz, D.; Dube, R.; Yadav, J.; Pawar, R.; Parlikar, U.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60

Bösch, D.; Kornmeier, G.:Pre-processing hazardous waste .........................................9/60

Gleis, M.:The main EU requirements for co-incineration .................9/64

Jensen V., A.:From empty rules to a legal framework .............................9/66

Glorius, T.:Production and use of Solid Recovered Fuels – developments and prospects ...............................................9/72

1.7 Conveying, silo and packaging technology, bin discharge, dosing and weighing systems

Erbel, P.; Becker, B.: Alternative fuel handling system at a cement plant in Turkey ..............................................................................5/62

Di Matteo, L.:Sucessful expansion ............................................................5/66

Jennewein, T.:Production cost saving by using coarse alternative fuels ...................................................................6/50

Aufderheide, D.; Di Matteo, L.:Full modular control system for gravimetric dosing applications ............................................................11/44

1.8 Automation technology, new control concepts, process control, measurement and loboratory technology

Zöbisch, S.:Robust sensor system for automatic operation of a combi-stacker/reclaimer ..........................................1-2/34

Kemmerer, J.; Gondeau, J.:CNA in the quarry – problems and solutions.....................4/28

Kurt, H.I.:Energy efficiency through transparency ............................6/12

Enders, M.; Wiegeler, M.; Bendig, U.:Calculating economics of lab automation.........................10/52

1.9 Maintenance

Herrmann, P.:Huge savings for the cement industry ...............................3/22

Bisping, J.; Wagener, R.; Melz, T.:Operationally reliable dimensioning of major plants for the cement industry.......................................................3/30

Nasr, T.:Cracks in silo walls ............................................................10/58

Müller, P.:Conversion: the cost-effective alternative to a new system ................................................................ 12/28

1.10 Planning and Management

Löffler, M.:The economy of an operational disruption ....................1-2/30

Harder, J.:Trends in the performance management of cement plants ..................................................................5/36

1.11 OH+C

Price, D.:Co-processing is becoming an explosive topic .............................................................. 11/70

1.12 Others

Harder, J.:Market trends in vertical mills for the cement industry...................................................1-2/42

Japan’s cement industry sees light at the end of the tunnel ........................................................................3/46

14 ZKG 1–12 2014 www.zkg.de

New developments in Brazil’s cement industry .................6/20

Cement development in the Customs Union ....................11/34

Yuansheng, C., Hui, L.; Delong, X.:The development of the Chinese cement industry in 2013 and 2014 ................................................................5/26

Development prospects of China’s cement industry CO2 in 2050 .............................................................................. 12/32

Bolshakov, E.L.:Russian cement market: current state and development perspectives ........................................7-8/26

Müller, R.:Significantly more agricultural lime used in fertiliser year 2013/14 ..................................................11/33

2 Lime, Sand-Lime Brick

2.2 Lime process technology

Kehse, G.:“Systemic” thinking and heat and material balances for optimizing a lime plant ...............................................10/64

Hallak, B.; Herz, F.; Specht, E.; Kehse, G.:Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 1: Influence of the air excess number ......................11/60

Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 2: Influence of the limestone quality and the process parameters .............................................. 12/38

3 Gypsum and plasterboard

3.1 Gypsum chemistry

Schildbach, D.:A new water-repellent agent for gypsum-based drymix mortars ....................................................................3/64

3.2 Gypsum process technology

Marlet, C.:GtoG Life + Project: First step towards gypsum circular economy .................................................................4/48

Sander, E.:Grinding and calcining of gypsum with Pfeiffer grinding plants ..................................................................11/56

5 Alternative binders/ Recycling of building materials

Trümer, A.; Ludwig, H.-M.; Rohloff, K.:Investigations into the application of calcined clays as composite material in cement ........................................9/52

Bätz, A.; Wulfert, H.; Erwerth, P.; Schiffers, A.; Jungmann, A.; Mechelen, D. van:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process ....... 12/64

6 Construction chemistry

Reinschmidt, A.; Roos, M.:Silicones – essentials for cementitious building materials ... 12/60

Maleki, H.; Stang, A.:Innovative binder based on activated fly ash for products with chemical and corrosive load ............... 12/57

Kirgiz, M.S.:Advances in physical properties of C class fly ash cement systems blended nanographite – Part 1 ............. 12/42

7 Other topics

Dubovy, M.:Digital replaces paper ..........................................................5/44

Harder, J.:Indonesia at the crossroads .................................................9/40

ANNUAL DIRECTORY // Technical papers