06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090...

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KIT – Universität des Landes Baden-Württemberg und nationales Großforschungszentrum in der Helmholtz-Gemeinschaft Versuchsanstalt für Stahl, Holz & Steine - Abt. Stahl- und Leichtmetallbau – Dr.-Ing. Michael Volz www.kit.edu EN 1090-1, -2 General delivery conditions and technical requirements for the execution of steel structures

Transcript of 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090...

Page 1: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

KIT – Universität des Landes Baden-Württemberg undnationales Großforschungszentrum in der Helmholtz-Gemeinschaft

Versuchsanstalt für Stahl, Holz & Steine - Abt. Stahl- und Leichtmetallbau – Dr.-Ing. Michael Volz

www.kit.edu

EN 1090-1, -2General delivery conditions and technical requirements for the execution of steel structures

Page 2: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

2Michael Volz – EN 1090 Execution of steel structures

EN 1090Execution of steel structures and aluminium structures

- Part 1: Requirements for conformity assessment for structural components (CE)

- Part 2: Technical requirements for the execution of steel structures

- Part 3: Technical requirements for the execution of aluminium structures

replaces „Übereinstimmungsnachweis“ Ü

replaces DIN 18800 part 7

replaces DINV 4113 part 3

Page 3: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

3Michael Volz – EN 1090 Execution of steel structures

EN 1090Execution of steel structures and aluminium structures

- Part 1: Requirements for conformity assessment for structural components (CE)

- Part 2: Technical requirements for the execution of steel structures

- Part 3: Technical requirements for the execution of aluminium structures

replaces DIN 18800 part 7

replaces DINV 4113 part 3

replaces „Übereinstimmungsnachweis“ Ü

Page 4: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

4Michael Volz – EN 1090 Execution of steel structures

Normative Regulations

DIN 18800-7 no regulatory requirement

DIN 6700 / EN 15085

EN 13445

AD-Regulations

KTA-Regulations

ISO 3834, EN 1011, EN 287, ISO 14731, ISO 15609 ...

with and without regulatory requirement

steel constructions railway vehicles road vehicles

pressure tanks nuclear technology further areas of application

Page 5: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

5Michael Volz – EN 1090 Execution of steel structures

Normative Regulations

DIN 18800-7 > EN 1090-2 no regulatory requirement

DIN 6700 / EN 15085

EN 13445

AD-Regulations

KTA-Regulations

ISO 3834, EN 1011, EN 287, ISO 14731, ISO 15609 ...

with and without regulatory requirement

steel constructions railway vehicles road vehicles

pressure tanks nuclear technology further areas of application

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6Michael Volz – EN 1090 Execution of steel structures

DIN 18800 part 7 EN 1090 part 2

weldment classesA – E

execution classes EXC1 – 4

depend on

- material

- thickness of product

- welding process

- component

- loading

depend on

- consequence class CC

- service categorie SC

- production categorie PC

Page 7: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

7Michael Volz – EN 1090 Execution of steel structures

EN 1090-2

Terms and definitions

Page 8: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

8Michael Volz – EN 1090 Execution of steel structures

Consequence Classes CC

EN 1990 Annex B

CC2 = standard CC3 = highCC1 = low

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9Michael Volz – EN 1090 Execution of steel structures

EN

1991-1-7

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10Michael Volz – EN 1090 Execution of steel structures

Consequence Classes CC

Further examples für CC3

Suggestion for Austria, source: Internet

- Hospitals

- Kindergartens, schools

- Buildings with a capacity >1000 persons

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Service Categorie SC

Page 12: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

12Michael Volz – EN 1090 Execution of steel structures

Production Categorie PC

Page 13: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

13Michael Volz – EN 1090 Execution of steel structures

Execution Classes EXC

Page 14: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

14Michael Volz – EN 1090 Execution of steel structures

Execution Classes EXC

Consequence ClassCC

Production CategoriePC

Service CategorieSC

- CC 1 – low

- CC 2 – standard

- CC 3 – high

- PC 1 < S355

- PC 2 - ≥ S355

- building site

- SC 1 – static

- SC 2 – fatigue

EXC 1 EXC 2 EXC 3 EXC 4

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15Michael Volz – EN 1090 Execution of steel structures

Execution Classes EXC

Page 16: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

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welding supervisorB = IWS S = IWT C = IWE

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17Michael Volz – EN 1090 Execution of steel structures

Execution Classes EXC

Page 18: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

18Michael Volz – EN 1090 Execution of steel structures

Page 19: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

19Michael Volz – EN 1090 Execution of steel structures

Execution Classes EXC

Page 20: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

20Michael Volz – EN 1090 Execution of steel structures

Page 21: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

21Michael Volz – EN 1090 Execution of steel structures

Page 22: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

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welding supervisor IWS - application limits

standard steel structures CC2

DIN 18800 part 7 EN 1090 part 2

static actions static actions

t ≤ 22 mm

t ≤ 30 mm (endplates)

t ≤ 25 mm

t ≤ 50 mm (endplates)

S235, S275 S235 - S355

MAG, MIG, WIG, E no limits

span, height ≤ 20 m

single-story

span, height no limits

4 floors / 15 floors

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welding according to

qualified welding procedure specifications WPS

CE welding test

Qualification of the pWPS according to

tested welding consumables

previous welding

experience

standard welding

procedure

pre-production welding test

welding procedure

specification

appl. part of

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24Michael Volz – EN 1090 Execution of steel structures

welding test

CE

welding according to

qualified welding procedure specifications WPS

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25Michael Volz – EN 1090 Execution of steel structures

Qualification of the WPS acc to ISO 15610

Page 26: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

26Michael Volz – EN 1090 Execution of steel structures

MAG, MIG, WIG, E

S235 - S275 (1.1) (+S355)Stainless steels (8.1)

thickness 3 - 40 mm

fillet welds a ≥ 3 mm

tube diameters > 25 mm

Limits of application

DIN 18800 part 7

Qualification of the WPS acc to ISO 15610

Page 27: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

27Michael Volz – EN 1090 Execution of steel structures

MAG, MIG, WIG, E

S235 - S275 (1.1) (+S355)Stainless steels (8.1)

Thickness 3 - 40 mm

fillet welds a ≥ 3 mm

tube diameters > 25 mm

Limits of application

EN 1090 part 2

Qualification of the WPS acc to ISO 15610

Page 28: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

28Michael Volz – EN 1090 Execution of steel structures

MAG, MIG, WIG, E

S235 - S275 (1.1) (+S355)Stainless steels (8.1)

Thickness 3 - 40 mm

fillet welds a ≥ 3 mm

tube diameters > 25 mm

Limits of application

EN 1090 part 2

Qualification of the WPS acc to ISO 15610

only EXC2 !

- if welding supervisor IWS similar to DIN 18800-7

- changings for fatigue actions

- changings in CC3 (high)

Page 29: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

29Michael Volz – EN 1090 Execution of steel structures

IWSsupplementary non destructive testings

Page 30: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

30Michael Volz – EN 1090 Execution of steel structures

EN 1090Execution of steel structures and aluminium structures

-Part 1: Requirements for conformity assessment for structural components (CE)

- Part 2: Technical requirements for the execution of steel structures

- Part 3: Technical requirements for the execution of aluminium structures

replaces DIN 18800 part 7

replaces DINV 4113 part 3

replaces „Übereinstimmungsnachweis“ Ü

Page 31: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

31Michael Volz – EN 1090 Execution of steel structures

The Construction Products Directive (CPD) shall guarantee the free trade with and the unlimited use of construction

products in the single european market

CE - conformity assessment

EN 1090-1 Annex ZA

Page 32: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

32Michael Volz – EN 1090 Execution of steel structures

Page 33: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

33Michael Volz – EN 1090 Execution of steel structures

Regulations for the CE-conformity assessment

conformity assessment procedure 2+

Page 34: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

34Michael Volz – EN 1090 Execution of steel structures

Page 35: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

35Michael Volz – EN 1090 Execution of steel structures

Welding Certificate

Page 36: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

36Michael Volz – EN 1090 Execution of steel structures

DIN 18800 part 7 EN 1090 Teil 2

conformity assessment (ÜH)

+

Certificate of manufacturers qualification

conformity assessment 2+

(Welding Certificate)

Initial Inspection

+

Continous Inspection

Initial Inspection

+

Continous Inspection

Quality control system

Page 37: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

37Michael Volz – EN 1090 Execution of steel structures

Ex: Factory Building

- span 25 m- max t = 16 mm- end plates 40 mm- S235

- Static loading- shop welding

CC 2

PC 1

SC 1

Page 38: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

38Michael Volz – EN 1090 Execution of steel structures

- max t = 16 mm

- end plates 40 mm

- S235CC2, SC1, PC1, EXC2

Ex: Factory Building

Page 39: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

39Michael Volz – EN 1090 Execution of steel structures

Qualification of the WPS

CE

- max t = 16 mm

- end plates 40 mm

- S235CC2, SC1, PC1, EXC2

Ex: Factory Building

Page 40: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

40Michael Volz – EN 1090 Execution of steel structures

Qualification of the WPS acc to ISO 15610

Page 41: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

41Michael Volz – EN 1090 Execution of steel structures

supplementary non destructive testings

Page 42: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

42Michael Volz – EN 1090 Execution of steel structures

Ex: soccer arena

- max t = 50 mm

- end plates 60 mm

- S355

- Static loading

- site weldings

CC 3

PC 2

SC 1

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43Michael Volz – EN 1090 Execution of steel structures

- max t = 50 mm

- Stirnplatten 60 mm

- S355CC3, SC1, PC2, EXC3

Ex: soccer arena

Page 44: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

44Michael Volz – EN 1090 Execution of steel structures

Qualifification of the WPS

CC3, SC1, PC2, EXC3Ex: soccer arena

Page 45: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

45Michael Volz – EN 1090 Execution of steel structures

supplementary non destroying testings

Page 46: 06 Volz EN1090 - bauforumstahl e. V. · PDF fileEN 1991-1-7. 10 Michael Volz – EN 1090 Execution of steel structures Consequence Classes CC Further examples für CC3 ... Microsoft

46Michael Volz – EN 1090 Execution of steel structures

Ex: Bridges

EXC 4

railway bridge road bridge pedestrian bridge

SC 2 PC 1 / 2

CC 2 / 3

EXC 3 / 4

SC 1 / 2 PC 1 / 2

CC 2 / 3

EXC 2 / 3 / 4

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47Michael Volz – EN 1090 Execution of steel structures

Summary

- EN 1090-2 replaces national regulations (DIN 18800 part 7)

- EN 1090-2 classifies Execution Classes EXC 1 – 4

- EN 1090-2 defines welding supervisors IWS / IWT / IWE with aplication limits

- EN 1090-2 defines supplementary non destructive testings

- EN 1090-2 defines test piece weldings

- EN 1090-1 defines regulations for the CE – conformity assessment

- EN 1090-1 requires a welding certificate