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    Considerations for the structuraldesign of wind turbine generatorfootings in accordance with

    Australian Standards

    Peter Delphin

    March 19, 2014

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    Introduction

    This presentation will give an overview of the use of thefoundation load document for the structural design of windturbine generator (WTG) footings and how it may be adaptedfor use with Australian Standards.

    We will look at the following: Building Code of Australia

    WTG Foundation Load document

    AS1170 Loading Standards

    Structural design requirements

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    Building Code of Australia (BCA)

    Annual probabilities of exceedance:

    The BCA defines annual probabilities of exceedance forDesign Events for Safety based on the Importance level forthe structure.

    For an importance level of 2, the following values areobtained:

    Wind 1:500 annual probability of exceedance

    Earthquake 1:500 annual probability of exceedance

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    WTG Foundation Load Document

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    WTG Foundation Load Document

    Wind turbines are classified in accordance with a referencewind speed measured at hub height of the tower.

    Vref is a wind speed averaged over 10 minutes

    Ve50

    is an extreme 3 second gust wind speed with a return period of 50 years

    The wind turbulence category A, B or C is also appended to the class where Arepresents high turbulence, B medium and C low.

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    Wind turbine class I II III

    Vref [m/s] 50 42.5 37.5Ve50 [m/s] 70 59.5 52.5

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    WTG Foundation Load Document

    Design load cases (IEC 61400-1)

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    Design Situation DLC Wind Conditions

    1. Power production 1.1 to 1.5 Vin< Vhub< Vout , Vr

    2. Power production plus

    occurrence of fault

    2.1 to 2.4 Vin< Vhub< Vout , Vr

    3. Start up 3.1 to 3.3 Vin< Vhub< Vout , Vr

    4. Normal shutdown 4.1 to 4.2 Vin< Vhub< Vout , Vr

    5. Emergency shutdown 5.1 Vr

    6. Parked (standing still or idling) 6.1 to 6.4 50-year return, 1-year

    return

    7. Parked and fault conditions 7.1 1-year return

    8.Transport, assembly,

    maintenance and repair

    8.1 to 8.2 Vmaint

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    WTG Foundation Load Document

    The design loads given in the foundation load document aremultiplied by partial safety factors depending on the limitstate being analysed and the operating condition. The partialsafety factors are defined in IEC 61500-1

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    Design situation Partial safety factor

    Ultimate limit state, Normal and extreme, N 1.35

    Ultimate limit state, Abnormal, A 1.1

    Ultimate limit state, Transport, erection,

    installation and maintenance, T

    1.5

    Serviceability limit state 1.0

    Fatigue limit state 1.0

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    WTG Foundation Load Document

    Typical presentation of loads at tower base and coordinate system

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    AS1170 Loading Standards

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    AS1170 Loading

    AS1170 specifies general procedures and criteria for thestructural design of buildings or structures in limit stateformat.

    The AS1170 standard is made up of 5 parts:

    Part 0: General principles Part 1: Permanent, imposed and other actions

    Part 2: Wind actions

    Part 3: Snow and ice actions

    Part 4: Earthquake actions

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    AS1170 Loading

    Limit states

    States beyond which the structure no longer satisfies the designcriteria

    Ultimate limit state

    States associated with collapse, or other similar forms of structuralfailure

    Serviceability limit state

    States that correspond to conditions beyond which specifiedservice criteria for a structure are no longer met.

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    AS1170 Loading

    AS1170.0 specifies combinations of actions for the ultimatelimit states for stability and strength.

    Stability:

    Stabilising effects Ed,stb= [0.9G]

    Destabilising effects Ed,dst= [1.2G, Wu, psicQ]

    Strength:

    Ed= [1.2G, Wu, psicQ] permanent, wind and imposed action

    Ed= [0.9G,Wu] permanent and wind action

    Ed= [G, Eu, psieQ] permanent, earthquake and imposed action

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    AS1170 Loading

    The 50-year return period wind speed at hub height can be calculatedfrom AS1170.2 and compared with the Ve50wind speed based on thewind turbine classification.

    The IEC 61400-1 partial safety factor of 1.35 when applied to the 50-yearreturn period characteristic loads from the foundation load document is

    equivalent to a wind with a recurrence period of approximately 580 years.This is comparable to the 1:500 BCA requirement

    Therefore the factored extreme loads can be substituted for the ultimateloads, Wu, in the AS1170.0 load combinations.

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    AS1170 Loading

    WTGs are typically located on

    hills, ridges and escarpmentstherefore a topographic surveyplan is required to determine thecoefficient, Mtto calculate windspeed at hub height usingAS1170.2

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    AS1170 Loading

    Wind speed comparison at hub-height:

    AS1170.2 V50wind less than or equal to Ve50

    Use factored extreme loads from load document

    AS1170.2 V50wind greater than Ve50

    Factor the DLC cases that use extreme wind by

    Do notfactor the production load cases DLC 1 to 5

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    AS1170 Loading

    Earthquake loadingAS1170.4

    May or may not be included in the foundation load document

    If not included a separate assessment will need to be carried out by thestructural engineer. The earthquake load should be added to anoperating wind load case since the earthquake will likely trigger sensorsthat shut down the WTG.

    A simple dynamic analysis can be carried out to determine earthquake

    forces. Knowledge of the tower construction and mass distribution of theWTG is required.

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    Structural design

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    Structural design

    The structural design of the WTG footing requiresconsideration of the following:

    - Ultimate limit state

    Stability (overturning, sliding)

    Ultimate bearing capacity of the foundation Bending and shear capacity of the footing

    Transfer of load from tower to footing

    - Serviceability limit state

    In-service bearing pressures

    Footing rotation/settlement

    Crack control in concrete (reinforcement stress)

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    Structural design

    -Fatigue limit state Concrete stress

    Steel reinforcement stress

    - Other

    Dynamic rotational stiffness Durability

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    Structural design

    Ultimate limit state

    - overturning

    - sliding

    AS1170.0 requirement

    - Ed,std >= Ed,dst

    i.e. stabilising >= destabilising

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    Structural design

    Ultimate limit state

    - Soil bearing (triangular)

    - Recommend at least 50% ofbase of the footing is in contact

    with the ground as soilpressure increasesexponentially with increasingoverturning

    - Equivalent uniform pressure

    using DNV/Riso approach

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    Structural design

    Ultimate limit state Bending Shear

    Punching

    Strength calculationscarried out in accordancewith AS3600 ConcreteStructures using loadcombinations:

    1.2G+Wu 0.9G+Wu

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    Structural design

    Serviceability limit state

    - no-gapping requirement

    - Footing in full contact with theground

    - Expected settlement / rotation(geotechnical advice)

    - Cracking in concrete reviewedby limiting reinforcement stress

    in accordance with AS3600.

    - Crack widths can also bedetermined using Eurocode

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    Structural design

    Fatigue limit state

    - AS3600 Concrete Structuresdoes not have any rules forfatigue assessment

    -AS5100 Bridge Structures orEurocode EC2 can be used toassess fatigue in concrete andreinforcement

    - Damage equivalent loading

    simpler to check fatigue.

    - Miners method can be used tosum individual stress rangesand damage ratios

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    Structural design

    Other

    - Rotational stiffness

    The rotational stiffness of the footingsneeds to be checked to ensure that itis greater than the minimum value

    specified in the foundation loaddocument.

    This is necessary to avoid thepossibility that resonance could occurwhen the WTG is operating leading to

    increased deflections and rocking.

    Geotechnical advice required for thedynamic shear modulus of thefounding material

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    Structural design

    Durability

    Concrete cover to reinforcement and concrete compressivestrength are determined to comply with durabilityrequirements of AS 3600 Concrete Structures.

    Detailing of the reinforcement should also comply withAS3600 requirements to control cracking due to shrinkageand temperature effects.

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    Summary

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    Summary

    The WTG foundation load document and the IEC partialsafety factors can be used as ultimate loads for footingdesign.

    Wind speed at hub height should be checked using

    AS1170.2 and compared with IEC turbine classification.Load cases in the foundation load document using theextreme wind may need to be scaled accordingly.

    AS3600 in combination with AS5100 or Eurocode EC2 for

    fatigue assessment can be used to design reinforcedconcrete WTG footing.

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    Thank You

    [email protected]