Rm 204, 2F Bricktown Center Bldg.

North Road/National Highway cor. Aldecoa Rd. Daro, Dumaguete City 6200 Philippines Phone +63 (35) 400 3936 Phone/Fax: +63 (35) 421 0545 Mobile: +63 917 704 0451 Website: www.allgen.com.ph Email: ryan.delgado@allgen.com.ph

AllGen’s key staff have undertaken work in the Philippines over the last 15 years. We believe that we are able to offer our clients high quality, cost effective solutions which are tailored precisely to our clients’ individual needs. The range of services we offer includes consultancy, project management, engineering planning services, maintenance management and plant maintenance. We are able to offer these services either individually or as a comprehensive team-based solution for the total management of a wide variety of engineering projects. In highly critical environments where multi-million dollar equipment needs to be expertly serviced and the work needs to be completed on time, clients cannot risk project over-runs. Staff at AllGen have consistently delivered high quality work on time and at competitive prices which offer high value to our clients. This company profile provides you with the background to our company along with some case studies of projects that we have run. The profile will also give you the opportunity to read about the members of our highly skilled and experienced team of professionals. As owner/directors of AllGen we are adamant that, wherever possible, we are directly involved in every project that we undertake. We are each highly skilled in our respective disciplines and, by being hands-on, we are able to ensure first-hand that each project is managed and run to your total satisfaction. We enjoy meeting with our clients in person during projects. This is to ensure that you recognise that we treat your project with the right level of seriousness and dedication. We have tried to ensure that we have covered every aspect of AllGen’s business in this profile. If there is any additional information you require, please contact any one of us directly either by email or telephone and we will be happy to provide the information to you. We look forward to working together with you on your forthcoming projects. We are confident that AllGen can offer a competitively priced solution that will be run and supported by a team of highly skilled professionals to your complete satisfaction. John M McCutcheon Ryan Dayne R. Delgado President General Manager

John McCutcheon President

Ryan Delgado General Manager

AllGen Corporation (AllGen) was established in 2010 but AllGen staff have been working in the Philippines since 2000.

The management team of 5 Directors, who established the company, has combined over 100 man-years of experience in the electricity generating field and is able to utilise these skills, along with those of our team, in technical projects as diverse as geothermal power generation and commercial waste disposal equipment. Over recent years we have completed major power station overhauls and refurbishment appraisals for EDC, CalEnergy, Emerald Energy, Marubeni, Aboitiz and Global Business Power in the Philippines.

We believe that AllGen are now one of the leading specialist providers of expert supervision and project management for a wide variety of plant overhaul and construction projects in the Philippines.

More details of some of the projects that AllGen staff have managed can be found in the case studies section of this document.

At AllGen, we recognise that owners and operators of large, high value equipment need expert advice, guidance and management of the construction and ongoing maintenance of this equipment. We realise that the risks for our clients associated with construction and maintenance can be enormous. For example, the loss of a generator to a power company, even for a short period can seriously jeopardise the company’s ability to maintain continuity of supply. Loss of this equipment could result in the short term loss of supply-generated income and it could also result in the loss of customers in the long term, as a result of perceived unreliability of supply provision.

The loss of vital production equipment caused by project over-runs can be crippling and that is why we, at AllGen, offer the reassurance that all our projects will be managed and overseen by our own specialists. These highly skilled professionals make certain that every aspect of a project is noted, assessed and managed to ensure that any risks are recognised, mitigated and avoided. The Project Managers within the AllGen team are also able to make sure that milestones are identified and agreed with our clients and will regularly update client’s management of progress or changes to the project plan.

AllGen staff supervised and carried out much of the mechanical work on this 51 MW MHI Generator at Mount Apo

Project Management Service Project Manager

The role of the Project Manager is vital to the success of a project. It’s an area where AllGen staff have developed genuine expertise over the last 15 years. Our highly skilled project managers not only understand the challenges of managing a large project to a satisfactory conclusion but they also have a deep understanding of the work to be done and the equipment to be worked on. Our Project Managers have excellent grounding in the heavy engineering industry to complement their in-depth knowledge of project planning. This always helps to ensure that there are excellent lines of communications between the hands-on engineers, the project manager and the client.

In addition to Project Managers we are also able to provide Contract Management skills to ensure that any negotiation for additional and required sub-contractors is managed in our clients’ best interests. Contract managers are able to ensure that the right quality of subcontractor is engaged and that this is done at the most advantageous price to our clients.

Project Controls and Management Systems Within every project there need to be controls and management systems. These are the vital indicators that ensure the project runs smoothly and is delivered on time. AllGen staff have many years of experience in providing these services on a wide variety of projects. Our skilled project managers will work with our clients to ensure that they understand the controls that are required and that these controls are in place before the project begins.

The management systems associated with these controls are in place to ensure that there is consistency in the management of a project. AllGen staff have many years experience in the use of these systems and will employ them to ensure the success of our clients’ projects.

Tender Development and Appraisal Most major operators in the heavy engineering industry are obliged to invite tenders for contract work on their sites and their equipment. The creation of these tender requests requires a high degree of skill and knowledge to ensure that every aspect of the work to be carried out is aptly covered in the tender. The risks associated with vital items of work being omitted can be very high and costly. AllGen’s experienced project managers have many years experience in the development of tenders in a wide variety of industries. AllGen will work with your staff to ensure that the tenders you create are comprehensive and cover all aspects of the contractual work to be completed. Engaging AllGen’s experts will help to ensure that the risks associated with any item being missed are minimised.

AllGen Staff provided 24/7 supervision for the overhaul of the turbine and removal/replacement of the Fuji generator rotor at Malitbog Power Station in the Philippines.

AllGen Director, Manolito Batulan Supervising coupling concentricity check on 60MW Toshiba Unit at Mahanagdong power plant in Leyte.

Quality Systems Development and Documentation Quality systems are important to all large organisations to ensure that every aspect of work is completed to a high standard of quality. For many companies the creation and development of these systems can be a time-consuming and complex task. Very often, the development of the quality system is a one-off task and the final system will only need to be updated and maintained. Training staff in-house for the development of the quality system can be cost ineffective as it is a resource-hungry task and the skills learnt may not necessarily be transferable. AllGen can offer specialists who are highly skilled in the development of quality systems. These specialists will work with your staff to develop sophisticated systems to manage and maintain the quality of the services carried out on your equipment. AllGen can also produce the necessary documentation to support these quality systems. At AllGen we are committed to all aspects of quality in everything that we do. By providing quality systems development and documentation we believe that we demonstrate our commitment to quality.

Project Auditor AllGen also offers Project Auditor services. There are several situations where a client may require the services of an auditor. In certain situations, this may be to carry out an independent audit of a project. For example, this could include whether all the work specified in the original tender has been completed correctly, or if all Health and Safety requirements have been met. In certain circumstances the audit can also be carried out by the company carrying out the project work. This would provide the client with the evidence that every part of the specified project has been successfully completed to specification. At AllGen we believe that the services of an auditor are invaluable to the client especially on very high value or high risk projects. These services will provide clients with the greatest possible reassurance that their project will be completed successfully and that all the risks will be minimised.

Project Development Pre-Feasibility and Feasibility Studies Understanding what is possible and what is not can be a daunting task in the heavy engineering industry. It is also very important to understand whether an idea can realistically be implemented. Answering the question “Can this be done?” may seem simple, but in practice, there are expert skills involved in ensuring that the feasibility of any work is fully understood. It’s not just about the “can it be done?” but also about “how will it be done?” This is where AllGen’s expertise in this area can be a real bonus. By having the reassurance that any item of work has been reviewed and studied by a skilled professional will ensure that feasibility should never be an issue for your business.

Cost Benefit Analysis

AllGen’s Alan Robinson super-vising records of shaft levels on 80MW Fuji generator in the Philippines.

Understanding whether the cost of carrying out work will be justified by the benefits gained is a challenge that is faced constantly by organisations. It is basically ensuring that you are getting value for money. At first this looks like a fairly simple question to answer, but in practice, it is easy to leave important items out of the analysis. These forgotten items can completely wipe out the benefits you had hoped to get from your work. To ensure that every aspect of the cost of any work undertaken is included in the analysis you need a highly skilled and experienced professional to help you. AllGen staff have undertaken cost benefit analyses for a wide range of clients. These clients have benefited from our skills and expertise in ensuring that every aspect of this complex process is considered and included when appropriate.

Project Economics The financial aspects of any project are an essential element to its success. All aspects of project costs need to be documented and understood. On major projects such as turbine overhauls the sums involved can be very large. Errors or omissions in this area can jeopardise the success of the total project. To ensure that your organisation fully understands the economics of a project AllGen can provide the resources to map all parts of this essential item. This will ensure that there are no errors or omissions and that the economics of your project are fully understood at every step.

Risk Appraisal Does your organisation fully understand all of the risks that are involved in the work being undertaken? Whether the work is being carried out by your in-house team or by an external contractor you need to be assured that all the risks have been appraised. Sometimes your own staff can be so close to the project that they fail to take a more detached view and they can miss some of the important risks involved. By employing AllGen to carry out a risk assessment your organisation will receive an independent appraisal of any work or project. Our team will carry out a detailed risk analysis and give you an honest, open and expert view. The report will include all identified risks for the project and make recommendations on how these risks can be minimised.

Maintenance Management Services Development of Maintenance Strategies Heavy equipment like power station generators are hugely expensive and their maintenance and care are vital to ensuring that they continue to perform throughout their lifetime. We all know it is not good practice to wait until work is required before starting the maintenance planning work. This work needs to be completed to a fixed timescale and this can only be done successfully by developing detailed maintenance strategies. These strategies will ensure that scheduled maintenance planning commences well before the work is needed to be carried out.

Having maintenance strategies in place will ensure that budgets are secured and timetables are in place. This good management practice can often be ignored or left until the last moment because it is too complex or its benefit is not fully understood. AllGen Staff have many years of experience in developing maintenance strategies in a wide variety of industries. These strategies will help AllGen’s clients to ensure that their equipment is regularly maintained and that the cost of the maintenance is included as a budget item.

Development of Maintenance Policies and Procedures The detailed policies and procedures associated with maintenance of large items of equipment set out your approach to the way your equipment will be maintained. Having these policies and procedures in place will ensure that there is continuity in the approach to maintenance.

Using AllGen’s expertise in this area can prove very cost efficient and provide your organisation with the detailed policies and procedures that you require. Our skills in this area are at a high level and we have vast experience in the industry and are able to use this in the development of these policies and procedures. You can save your organisation time and money in the long term by employing AllGen.

Maintenance Systems Analysis Do you wonder how well the systems you have for maintenance are working? Are you absolutely sure that they are giving your equipment the maintenance it requires to ensure optimum life? With high value equipment, inappropriate maintenance systems can prove hugely expensive. Do you want to risk this expense, when an analysis of your systems by experts can give you the reassurance that you need and let you know if there are procedures that need to be changed? If you are not 100% sure that you have the right maintenance systems in place for your equipment then AllGen can carry out a comprehensive analysis of your systems. We will provide you with a detailed report on our findings and give you the necessary recommendations to bring your systems back in line. This can help you to feel reassured that your systems are really up to the task you require them for.

Maintenance Control and Documentation How do you control the maintenance of your plant and equipment? Are the necessary controls in place to ensure that maintenance work is completed correctly and in the right sequence? What would happen if uncontrolled maintenance work was carried out? Does your organisation have the right documentation in place to ensure that all appropriate staff are aware of what needs to be undertaken? AllGen can provide your organisation with the necessary controls and documentation to ensure that this vitally important work is carried out with the right controls in place. This is an area where our skilled engineers, technicians and consultants can ensure that your equipment maintenance is controlled in the right way and that documentation is available to ensure correct procedures are followed.

AllGen staff supervised centering Turbine diaphragms with wire line equipment at Mahanagdong Power Station in the Philippines.

Maintenance Work Planning The planning of maintenance work is an exercise that requires a skilled and experienced team to complete. With planned down-time for your equipment very limited, and work overruns costing your business huge amounts of lost revenue, you really cannot afford to overlook the importance of planning work. AllGen staff have years of experience in planning maintenance work on a wide variety of high value equipment. AllGen staff have supplied clients with detailed plans for their maintenance work either as part of a much larger engagement or as a one-off piece of work. These clients have understood the need for work planning and the risks involved in either not having a detailed plan or the plan they have being insufficient. They have used the services of AllGen staff to reassure themselves that the work carried out has been properly planned by experts.

Contracting of Maintenance Services Your organisation has made up its mind that maintenance of your equipment is required. You have also decided that this work will be carried out by contractors rather than in-house staff. But how do you know which is the right contractor to use and what their track record is? How can you make sure that the contract that you have with them is sufficiently detailed to cover the risks that are involved? To ensure that your contracts are as watertight as possible and that every aspect of the work to be carried out is detailed in the contract you need to employ the services of an expert in this field like AllGen. At AllGen we have the knowledge, experience and expertise to ensure that the contracts you enter into are well drafted and contain all the terms and caveats that ensure successful completion of work.

Implementation of Major Maintenance Projects Your organisation has decided to carry out maintenance work. It has been decided to use contractors and the plans have been put in place. The contracts have been drawn up and signed and you are ready to start. But, who will manage the implementation of this major maintenance project? Are you absolutely certain that your in-house staff are able to ensure that the project will be successfully completed? Wouldn’t you rather employ the services of AllGen to ensure that the implementation is carried out in exactly the right way. AllGen’s expertise in maintenance project implementation comes from many engagements in this area of work. They understand the intricacies of the implementation – how to turn the theory into practice and make sure that the work is completed to your total satisfaction. Risk Management of Maintenance Projects Any project in the heavy engineering arena has associated risks. This is as true in maintenance projects as it is anywhere else. The difference is that failure to manage the risks in these large projects can potentially have a huge impact on your organisation’s revenue. These risks need to be managed in minute detail throughout the project to ensure that all management are aware of the risks and that risk avoidance actions are taken whenever possible. By ensuring that all risks are highlighted and, wherever possible avoided, it will help to ensure that maintenance projects are completed successfully. To ensure your project has risks managed to the highest standard you need to engage skilled professionals in the risk management area. AllGen have the necessary skills and experience to manage project risks during maintenance work. AllGen’s experts will ensure that your organisation is kept up to date throughout the project through regular communications and meetings. They will also provide you with a detailed report on the ways that risks have been avoided and managed during the project at its completion.

Asset Valuation and Acquisition Services Due Diligence of Asset Sales Your organisation is about to purchase a major piece of plant or equipment. You have been told that it is in good condition and has been well maintained by the seller. Are you sure that they are telling you everything? Have they been economical with the truth about the equipment? How can you really be certain you are getting a good buy when you are spending millions of dollars? You will need to know what condition the equipment is in and you would like an independent assessment of its value to ensure you are not over paying for it. Many of the problem areas with heavy equipment and plant may not be visible from the exterior. You need to have an internal inspection carried out to ensure that any faults have been identified. AllGen have experience in providing this due diligence using their highly skilled technicians and consultants. As part of this service AllGen can also provide clients with estimates of the costs of any repairs as well as estimates of the costs for the staffing, operation and maintenance of the equipment.

Valuation of Generating Plant Assets Is your organisation an electricity generator? Are you considering buying a generator but not sure of how much is it worth? You need to be certain that the equipment you are considering is worth the asking price. As well as due diligence of asset sales AllGen are also able to offer a valuations service for generating plant assets. This will provide you with the reassurance you need that the equipment you are considering is value for money. Our specialists can give your organisation an accurate valuation of the equipment based on current market valuation. Valuation of Specific Plant Items AllGen are also able to offer accurate valuations on a variety of other specific plant items.

Philippines & International Case Studies

Over a fourteen-year period from 2000 to 2014 AllGen supervisors have carried out a number of contracts for technical supervision of work at the Mahanagdong, Mt Apo and Malitbog Geothermal Power Stations.

The continual selection for these contracts has demonstrated the special knowledge and expertise that we have developed in the geothermal power generation industry and extends to a wide variety of manufacturers equipment and in a wide variety of environments.

The technical supervision scope of work undertaken incorporates; review of outage plan, development of quality and ITP plans, review of tooling, direct control of key client and subcontractor resources, responsibility for key disassembly and reassembly tasks, commissioning and development of the outage report. All work is undertaken in a team environment with the client management and contractor teams.

Overhaul Supervision & Project Management

Case Study No. 1 Malitbog Geothermal Power Station (2000-2006) 2006, AllGen provided technical supervision for the overhaul of the turbine units 1 and 2 which are Fuji 80 MW units. The work also included steam cylinder levelling and alignment and the strip, clean and reassembly of the Fuji generators on Units 2 and 3 (80 MW).

2005, AllGen staff provided technical supervision for the overhaul of 3 Fuji 80 MW geothermal turbines. The overhaul included full strip down, clean and refurbishment of the geothermal turbines and steam cylinder levelling and alignment.

2003, AllGen staff provided technical supervision for the overhaul of 3 Fuji 80 MW geothermal turbines. The overhaul included full strip down, clean and refurbishment of the geothermal turbines and strip, clean and reassembly of the generators

2002, AllGen staff provided technical supervision for the overhaul of 3 Fuji 80 MW geothermal turbines. The overhaul included full strip down, clean and refurbishment of the geothermal turbines and strip, clean and reassembly of the generators.

2000, AllGen staff provided technical supervision for the overhaul of 2 Fuji 80 MW geothermal turbines. The overhaul included full strip down, clean and refurbishment of the geothermal turbines.

Case Study No. 2 Mahanagdong A & B Geothermal Power Stations (2000-2014) 2014 AllGen staff provided technical supervision of the overhauls to Unit 2 Toshiba 60 MW geothermal turbines.

2013 AllGen staff provided technical supervision of the overhauls to Unit 1 Toshiba 60 MW geothermal turbines.

2006 AllGen staff provided technical supervision of the overhauls to 3 Toshiba 60 MW geothermal turbines.

2005 AllGen staff provided technical supervision of the overhauls to 2 Toshiba 60 MW geothermal turbines.

2003 AllGen staff provided technical supervision of the overhauls to 3 Toshiba 60 MW geothermal turbines.

2002 AllGen staff provided technical supervision of the overhauls to 3 Toshiba 60 MW geothermal turbines.

2001 AllGen staff provided technical supervision of an emergency turbine rotor change on a Toshiba 60 MW geothermal turbine.

Left: EDC, Leyte Operations. Above: AllGen Supervisor, Paul Sanderson recording turbine casing levels. Right: AllGen Supervisor Alan Robinson with his day shift crew after successful removal of Fuji Generator Rotor

Case Study No. 3 Wayang Windu Power Station, Indonesia (2003 – 2010) 2010, AllGen staff provided technical supervision for the overhaul of Fuji 110 MW geothermal turbine. The overhaul included full strip down, clean and refurbishment of the geothermal turbine and strip, clean and reassembly of the generator.

2003, AllGen staff carried out the turnkey project for the first major overhaul of the turbine and generator at this power station.

AllGen staff carried out the following work items: Provision of a detailed work plan. Provision of an inspection and test plan for quality control. Supplied overall management and expert supervision on the

24 hour overhaul schedule. Supplied highly skilled technicians and craftsmen. Supplied all necessary specialist tools and equipment. AllGen staff organised their own work crews and the staff

provided by the client. AllGen staff provided technical advice and solutions

throughout the overhaul work including shaft realignment. The overhaul was completed with very satisfactory results. All of the work was completed inside of the planned outage dates and well within the client’s budget. This was a turnkey Planning, Management and Supervision project which included provision of all staff and tools.

Case Study No. 4

Genesis Energy, Huntly Power Station New Zealand AllGen’s sister company ProGen provided Project management staff for five Unit overhauls at Huntly Power Station during the period 2004 until 2012.. The units consist of 800 tons per hour CE boilers driving 250 MW Parsons Turbines and Generators.

Project management responsibilities included safety management, risk management, budget management and contractor management. In addition, the project manager was responsible for coordinating and managing the local power station staff involved in the supervision, technical engineering and hands-on maintenance of the overhaul.

In addition during all overhauls ProGen staff developed and provided on-going monitoring and status reporting for the overhaul plan. Typically there were 4000 tasks involving a multitude of client trade and contractor resources.

During the overhauls from 2005 to 2007, ProGen also provided management support with the addition of a coordinator to organise the NDT testing and the overhaul related purchasing during the overhauls.

All overhauls were completed successfully.

Case Study No. 5

Mt Apo A & B Geothermal Power Stations (2009-2013) 2013 AllGen staff provided technical supervision and project scheduling of the overhaul to Unit 2 Mitsubishi 52 MW geothermal turbine and generator. The work scope included

Supply of technical project leader and turbine/generator shift technical supervisors

Supply of specialist tooling Development of full outage plan include turbine-

generator, BOP and other ancillary equipment; Development of quality and ITP plan, Direct supervision of contractors Development of outage report.

AllGen supervising the turnover of the turbine casing of at Wayang Windu PS

AllGen & Genesis staff removing 250 MW Generator rotor

AllGen Director Manolito Batulan inspecting Mitsubishi 52MW turbine diaphragms rotor at Mt Apo PS

2009, AllGen staff provided a full turnkey maintenance overhaul service on the Mitsubishi Unit 1 52 MW geothermal turbine.

The work scope responsibilities include project management, safety management, risk management, budget management and contractor management. In addition, the project manager was responsible for coordinating and managing the local power station staff involved in the supervision, technical engineering and hands-on maintenance of the overhaul.

A full project schedule was developed and monitored to provide daily and weekly status reports on progress.

Technical Investigations

Case Study No. 1 2014, Whakatane Mill, New Zealand AllGen’s sister company ProGen undertook a detailed review of two boiler fed steam turbines that had failed during operation. The turbine condition was assessed and potential repair methodologies developed. A decision flow diagram was also developed with provisional timing and costing for the client to review and decide on the optimal operational and financial repair process.

Case Study No. 2 2009, MakBan & Tiwi Power Stations, Philippines As part of a SKM Team AllGen staff undertook a due diligence condition assessment and appraisal of the 15 units (20 to 60MW) at the MakBan and Tiwi Power Stations. Work undertaken was focussed on the turbine and generator (mechanical) for each unit. Assistance was provided in developing a rehabilitation plan for each of the units.

Case Study No. 3 2007/8, Palinpinon & Tongonan Power Stations, Philippines AllGen staff management of the due diligence condition assessment and appraisal of the Palinpinon & Tongonan Power Stations. Work undertaken was focussed on the turbine and generator (mechanical) for each unit. Assistance was provided in developing a rehabilitation plan for each of the units.

Additional work undertaken included economic modelling and advice on steam supply contracts.

Case Study No. 4 2013, Wayang Windu Power Station, Indonesia AllGen’s sister company ProGen undertook a technical review of the turbine rotor to Assess rotor condition, Determine applicable repair methodologies, Assess life cycle costs for each methodology, and Develop a repair recommendation.

Inspection of the Bellis 2.5 MW rotor at Whakatane Mill

AllGen Supervisor Alan Robinson undertaking inspection of 110MW Turbine Rotor at Wayang Windu PS