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Ceria Nanoparticle Hybrid Materials:
Interfacial Design and Structure Control
Eric Johansson Salazar-Sandoval
Doctoral Thesis
Kungliga Tekniska Högskolan, Stockholm 2015
AKADEMISK AVHANDLING
som med tillstånd av Kungliga Tekniska Högskolan i Stockholm
framläggs till offentlig granskning för avläggande av teknisk
doktorsexam fredagen den 18 september 2015, kl. 10:00 i sal
Kollegiesalen, Brinellvägen 8, KTH, Stockholm. Avhandlingen försvaras
på engelska. Fakultetsopponent: Prof. Dr. Wolfgang Bremser, Universität
Paderborn, Tyskland.
ii
Principal supervisor: Prof. Mats Johansson (KTH)
Supervisor: Dr. Anwar Ahniyaz (SP)
Copyright © 2015 Eric Johansson Salazar-Sandoval
All rights reserved
Paper I © 2014 Royal Society of Chemistry
Paper III © 2014 Royal Society of Chemistry
Paper III © 2014 Royal Society of Chemistry
Paper IV © 2015 N/A
Paper V © 2015 N/A
TRITA-CHE 2015:46
ISSN 1654-1081
ISBN 978-91-7595-674-9
iii
Abstract
This doctoral thesis addresses the challenge of bringing two very different
materials into intimate chemical contact: inorganic metal oxide nanoparticles
and acrylic polymers. In order to achieve this ambitious goal, the work has
been divided into a series of more accessible tasks. Pedagogically designed,
these tasks build upon one another to finally develop the knowledge and
skills necessary to successfully formulate novel nanocomposites.
A fundamental study on the bulk and surface bonding of ceria was carried
out to show that, due to the ceria content in small and highly charged ions,
which are difficult to polarize, the preferred chemical interactions are ionic.
Among the different capping agents, the carboxylate ligands —through the
rich and localized electron density of their oxygen atoms— formed an ionic
bond with cerium oxides. This provided stability to the ceria nanoparticles
and opened up a vast robust and versatile library of carboxylates to us. This
is exemplified by the development of synthetic routes for understanding and
modifying ceria nanoparticles with carboxylic acids carrying reactive
moieties, which were used to extend the stability of the nanoparticle
dispersions. This allowed us to perform in situ polymerization, which
resulted in homogeneous ceria–polymer hybrid nanocomposites. This
interfacial design offers not only structure control but also strong bonding
between the covalent polymer network and the ionic nanocrystals.
The focus of the present work, however, is not on characterization of the
polymeric materials used but rather on how the embedded nanoparticles
interact with the polymeric matrix with respect to chemical interfacial
aspects. The following cases were studied: i) unreactive nanoceria dispersed
in a polymer matrix; ii) dispersed nanoceria endowed with the ability to
initiate polymerizations; and iii) dispersed nanoceria capable of
copolymerizing with the propagating chains of the polymer.
These processes led to the development of novel hybrid nanocomposites that
preserved the optical properties of ceria (e.g., UV absorption) while
enhancing mechanical properties such as stiffness and glass transition
temperature.
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Sammanfattning
Denna doktorsavhandling angriper utmaningen att skapa en nära kemisk
kontakt mellan två mycket olika material: oorganiska
metalloxidnanopartiklar och akrylatpolymerer. För att uppnå detta mål
delades arbetet upp i en serie mer hanterbara deluppgifter, där kunskap byggs
upp efter hand för att till slut nå den nivå som krävs för att lyckas formulera
nya nanokompositer.
En fundamental studie av bindningsförmågan hos cerium i bulk och på en yta
genomfördes som visade att på grund av ceriuminnehållet i små och laddade
joner, som är svåra att polarisera, är de föredragna interaktionerna joniska.
Bland de olika ”inkapslingsföreningarna” bildade karboxylatliganderna,
genom den rika och lokaliserade elektrondensiteten hos sina syreatomer, en
jonisk bindning med ceriumoxider. Detta gav stabilitet till
ceriumnanopartiklarna och öppnade upp möjligheter att utnyttja robustheten
och variationer av det stora antalet karboxylater som finns tillgängliga. Dessa
är exemplifierade i påföljande studier av syntetiska vägar mot förståelse och
modifiering av ceriumnanopariklar med reaktiva karboxylsyror, vilka
användes för att utöka stabiliteten av nanopartikeldispersionerna. De reaktiva
karboxylaterna kunde användas för en in situ polymerisation som resulterade
i homogena cerium-polymer hybrid nanokompositer. Denna
gränsskiktsdesign erbjuder inte bara strukturkontroll men även stark
bindning mellan kovalenta polymernätverk och de joniska nanokristallerna.
Fokus i detta arbete är dock inte karakterisering av de polymera material som
använts utan snarare hur de inbäddade nanopartiklarna interagerar med den
polymera matrisen, med avseende på ”ytkemiska” aspekter. Följande fall
studerades: i) oreagerad nanoceria dispergerad i en polymermatris; ii)
dispergerad nanoceria med förmågan att initiera polymerisationer och iii)
dispergerad nanoceria med förmågan att sampolymerisera med de
propagerande kedjorna av polymeren.
Dessa processer ledde till nya hybridnanokompositer som bevarade de
optiska egenskaperna hos cerium, t.ex. UV absorption, och visade förbättring
av de mekaniska egenskaperna, så som styvhet och glastransitionstemperatur.
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List of appended papers
Paper I
Aminopolycarboxylic acids as a versatile tool to stabilize ceria
nanoparticles – a fundamental model experimentally demonstrated. Eric
Johansson Salazar-Sandoval, Mats K. G. Johansson, Anwar Ahniyaz.
RSC Advances, 2014, 4, 9048-9055 – DOI: 10.1039/C4RA09044F
Paper II
Radical Initiator Modified-Cerium Oxide Nanoparticles for Polymer
Encapsulation via Grafting From the Surface. Eric Johansson Salazar-
Sandoval, Miren Aguirre, María Paulis, José Ramón Leiza, Mats
Johansson, Anwar Ahniyaz. RSC Advances, 2014, 4, 61863-61868 –
DOI: 10.1039/C4RA09044F
Paper III
Hybrid acrylic/CeO2 nanocomposites using hydrophilic spherical and
high aspect ratio CeO2 nanoparticles. Miren Aguirre, Eric Johansson
Salazar-Sandoval, Mats Johansson, Anwar Ahniyaz, María Paulis, José
Ramón Leiza. J. Mater. Chem. A, 2014, 2, 20280-20287 – DOI:
10.1039/C4TA03620D
Paper IV
A versatile synthesis route to prepare Ceria nanoparticles with
polymerizable capping ligands. Eric Johansson Salazar-Sandoval,
Niklas Ihrner, Cheuk-Wai Tai, Kenneth Möller, Anwar Ahniyaz, Mats
Johansson. Manuscript
Paper V
Thermodynamically driven ligand exchange on ceria nanoparticle
surfaces. An efficient route to tailor ceria nanostructure properties. Eric
Johansson Salazar-Sandoval, Mats Johansson, Anwar Ahniyaz.
Manuscript
vi
My contribution to the appended papers
Paper I
All the experimental work, characterization and interpretation of results.
The preparation of the manuscript.
Paper II
All the experimental work, characterization and most of the interpretation
of results. Most of the preparation of the manuscript
Paper III
The synthesis and surface modification of the ceria nanoparticles and its
associated analyses and their interpretation. Part of the preparation of the
manuscript.
Paper IV
The synthesis and surface modification of the ceria nanoparticles. The
analysis of it and its interpretation. Part of the preparation of the
manuscript.
Paper V
All the synthetic work, characterization and interpretation. The
preparation of the manuscript.
vii
Scientific contributions not included in this thesis
Aizat Turdalieva, Volodymyr Chmyrov, Eric Johansson Salazar-Sandoval,
Hao Xu, Anwar Ahniyaz, Jerker Widengren, Hjalmar Brismar, Ying Fu,
Multivariable study on the fluorescence of colloidal ZnO nanoparticle
synthesized by sol-gel method at room temperature, To be submitted, 2015
Shanghua Li, Mattias Karlsson, Rongsheng, Liu, Anwar Ahniyaz, Andrea
Fornara, Eric Johansson Salazar-Sandoval, The Effect of Ceria
Nanoparticles on the Breakdown Strength of Transformer Oil, IEEE 11th
International Conference on the Properties and Applications of Dielectric
Materials, 19-22 July, Sydney, Australia, 2015
Bardage, S., Henriksson, M., Olsson, S., Collins, P., Meng, D., Ahniyaz, A.,
Salazar-Sandoval, E.J., Rahier, A., Gasparini, M., Lamproye, N.
Nanoparticles for UV protection of clear wood coatings - field and laboratory
trials. Surface Coatings International, 96, 2; 94-99, 2013
Sandin G, Pilgård A, Peters GM, Svanström M, Ahniyaz A, Fornara A,
Johansson Salazar-Sandoval E, Xu Y, Location dependency of the
sustainability of textile fibres. Avancell Conference (Poster contribution),
Gothenburg, Sweden, 2012
G. A. Sandin, G. Peters, M. Svanström, A. Pilgård, A. Ahniyaz, A. Fornara,
E. Johansson Salazar-Sandoval, Y. Xu, Environmental evaluation of a
clear coating for wood: toxicological testing and life cycle assessment.
PRA's 8th International Wood Coatings Congress (conference proceeding
paper), 30-31 Oct., Amsterdam, the Netherlands 2012
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Abbreviations
1D mono-dimensional
2D 2-dimensional
3D 3-dimensional
ACVA 4,4’-azobis(4-cyanovaleric acid)
ACVA-Ce cerous 4,4’-azobis(4-cyanopentanoate)
ATR Attenuated total reflection
ca. circa (Latin); “approximately”, “around”, “about”
CCD charge-coupled device
CMOS complementary metal–oxide semiconductor
CMP chemical mechanical polishing
CWO catalytic wet oxidation
DLS dynamic light scattering
DNA deoxyribonucleic acid
DTGS deuterated tryglycine sulfate
e.g. exempli gratia (Latin); “for example”
EDTA ethylenediaminetetraacetic acid
EELS electron energy loss spectroscopy
eq. equation
E.S.I Electronic Supporting Information
et al. et alia (Latin); “and others”
etc. et cetera (Latin); “and so on”
FCC fuel catalytic cracking
FEG field emission gun
Fig. figure
FT-IR Fourier transform infra-red
FTIR see FT-IR above
H3NTA same as NTA, with emphasis that it is fully protonated form
HEMA 2-hydroxyethyl methacrylate
i.e. id est (Latin); “that is more precisely”, “that is”
ITO indium-tin oxide
IR infra-red
x
Ka acidity constant
Keq equilibrium constant
KRS-5 thallium bromoiodide
KTH Kungliga Tekniska Högskolan
MIR Mid infra-red
Mn number average molecular weight
Na3NTA sodium nitrilotriacetate
NTA nitrolotriacetic acid
NTA-Ce cerous nitrolotriacetate
OSC oxygen storage capacity
PEG-DA polyethylene glycol diacrylate
PEGDA see PEG-DA above
PhD Philosophiae Doctor (Latin); “Doctor of Philosophy”
PXRD powder X-ray diffraction or diffractometer
R.T. room temperature
ROS reactive oxygen species
SEM scanning electron microscope or microscopy
SOFC solid oxide fuel cell
SP SP Sveriges Tekniska Forskningsinstitut
STEM scanning transmission electron microscope or microscopy
TEM transmission electron microscope or microscopy
TGA thermogravimetric analysis
TWC three-way catalyst
UV ultraviolet
UV-Vis ultraviolet-visible spectroscopy or spectrophotometry
UK United Kingdom
vide (Latin); “see”, vide followed by a number refers to a page
VOC volatile organic compound
vs. versus (Latin); “turned against”
XPS X-ray photoelectron spectroscopy
XRD X-ray diffraction or diffractometer
xi
Table of content
Abstract ......................................................................................................... iii
Sammanfattning .............................................................................................iv
List of appended papers................................................................................... v
My contribution to the appended papers ........................................................vi
Scientific contributions not included in this thesis ....................................... vii
Abbreviations .................................................................................................ix
Table of content ..............................................................................................xi
Preface ........................................................................................................ xvii
Purpose of the study ........................................................................................ 1
1. Introduction ............................................................................................. 3
1.1 Organic vs. Inorganic ......................................................................... 6
1.1.1 Size of organic and inorganic compounds ................................. 7
1.1.2 The organic/inorganic interface ............................................... 10
1.2 Hybrid nanocomposites .................................................................... 12
1.3 Selecting materials to work with ...................................................... 13
1.3.1 Ceria. Why ceria? .................................................................... 14
1.3.1.1 Occurrence/availability ........................................................ 14
1.3.1.2 Atomic structure of cerium oxides ...................................... 14
1.3.1.3 Surface of cerium oxides ..................................................... 15
1.3.1.4 Versatility of ceria ............................................................... 16
1.3.1.4.1 Synthetic strategies ..................................................... 16
1.3.1.4.2 Morphologies .............................................................. 18
xii
1.3.1.4.3 Applications ............................................................... 20
1.3.2 Acrylic polymers for coating applications .............................. 25
1.3.2.1 Synthesis of acrylic polymers for coating applications ...... 27
1.3.2.1.1 Emulsion and miniemulsion polymerization ............. 27
1.3.2.1.2 100 % solids polymerization...................................... 28
1.4 Need to optimize the interphase towards different surroundings .... 29
1.5 Need to tailor the interface............................................................... 29
1.6 Previous work in ceria nanocomposites ........................................... 30
2. Theoretical background ........................................................................ 33
2.1 Coordination compounds ................................................................. 33
2.1.1 Ligands as capping agents ...................................................... 33
2.1.2 Inner and outer sphere models ............................................... 34
2.1.3 Hydrolysis of cations .............................................................. 35
2.2 Understanding ceria ......................................................................... 37
2.2.1 Oxygen .................................................................................... 37
2.2.2 Cerium .................................................................................... 39
2.2.3 Cerium oxides ......................................................................... 40
2.2.4 Doping of ceria and mixed oxides .......................................... 40
2.2.5 Coordination chemistry of cerium cations .............................. 41
2.2.6 Surface of ceria ....................................................................... 43
2.2.7 Coordination chemistry on ceria surface ................................ 45
2.3 Bond valence method ...................................................................... 47
3. Experimental ......................................................................................... 49
3.1 Materials .......................................................................................... 49
3.2 Characterization techniques ............................................................. 50
3.2.1 FT-IR ...................................................................................... 50
xiii
3.2.2 DLS ......................................................................................... 50
3.2.3 TEM......................................................................................... 51
3.2.4 UV-Vis .................................................................................... 52
3.2.5 TGA ......................................................................................... 52
3.2.6 XRD......................................................................................... 52
3.2.7 PXRD ...................................................................................... 53
3.2.8 XPS .......................................................................................... 53
3.3 Synthetic procedures ........................................................................ 54
Route 1 – Ligand screening ................................................................... 55
3.3.1.1 Route 1A .............................................................................. 55
3.3.1.2 Route 1B .............................................................................. 56
3.3.2 Route 2 – pH screening ........................................................... 57
3.3.2.1 Route 2A .............................................................................. 58
3.3.2.2 Route 2B .............................................................................. 59
3.3.3 Route 3 – Temperature sensitive capping agents .................... 60
3.3.3.1 Route 3A .............................................................................. 61
3.3.3.2 Route 3B .............................................................................. 62
3.3.3.3 Route 3C .............................................................................. 63
3.3.3.4 Route 3D .............................................................................. 64
3.3.4 Route 4 – functional ligands .................................................... 65
3.3.4.1 Route 4A .............................................................................. 65
3.3.4.2 Route 4B .............................................................................. 65
3.3.4.3 Route 4C .............................................................................. 66
3.3.4.4 Route 4D .............................................................................. 66
3.3.4.4.1 Route 4D1 ................................................................... 66
3.3.4.4.2 Route 4D2 ................................................................... 66
xiv
3.3.4.5 Route 4E ............................................................................. 67
3.3.5 Route 5 – polymerization strategies - enabling ....................... 68
3.3.5.1 Route 5A – emulsion polymerization ........................ 69
3.3.5.2 Route 5B – Miniemulsion polymerization ................. 70
3.3.5.3 Route 5C – precipitation polymerization ................... 70
3.3.5.4 Route 5D – Photopolymeriztion ................................ 71
3.3.5.5 Route 5E – Thermal curing ........................................ 71
4. Results and discussion .......................................................................... 73
4.1 Basic principles ................................................................................ 74
4.2 Predictions of the Bond Valence Model .......................................... 84
4.3 Robustness of the carboxylic acid based systems ............................ 88
4.4 Encapsulation of nanoparticles - nanocomposites ........................... 89
5. Conclusions ........................................................................................ 103
6. Final remarks ...................................................................................... 105
7. Future work ........................................................................................ 105
8. Acknowledgements ............................................................................ 107
9. References .......................................................................................... 113
xv
Dedicated to my mother and the
loving memory of my late father
xvi
xvii
Preface
While this thesis is generally useful for chemists, it is written for organic
polymer chemists that want to understand how encapsulated inorganic
particles affect polymer matrices, and for inorganic chemists or materials
engineers that want to disperse metal oxide nanoparticles into solvents,
including water, monomers, and polymers.
The subject of this work is the chemical interaction at the interface
between two very different materials. Consequently, this work is aimed at
the interdisciplinary, condensing enough inorganic chemistry and
polymer science to give a comprehensive understanding to: i) the
inorganic chemist (or material scientist), to decide how to synthesize and
modify the surface of a nanoparticle to be dispersed in a solvent or
encapsulated into a polymer matrix; and ii) the organic chemist (or
polymer scientist), to design new surface modifiers or to gain an
understanding of the consequences (positive and negative) of
incorporating nanoparticles into a polymeric material.
A doctor of philosophy (PhD) in chemistry or chemical engineering does
need to develop new and advanced understanding of chemical
interactions or chemical processes. Furthermore, being the doctorate
awarded from this prestigious technical university and the study financed
by SP Technical Research Institute of Sweden, the applicability and
industrial relevance of the results were always encouraged.
Stockholm, August 2015
E. J. S-S.
xviii
Purpose of the study | 1
Purpose of the study
In order to improve or design new composite materials, it is important to
understand the interaction governing the compatibility of the
components; more specifically, the dispersibility of the filler in the
continuous phase or matrix. Thus, the aim of this doctoral thesis is the
development of a general strategy to tailor the inorganic–organic hybrid
interface in metal oxide-polymer nanocomposites.
The main underlying question is how the bond between the inorganic
surface and the surrounding polymer phase should be designed to obtain
colloidal stability (i.e., a good dispersion with minimum agglomeration)
when formulating nanocomposite systems. This can be divided into
specific sub-questions such as: What chemical structures should the
surface ligands have? Should they be of an inorganic nature like the
nanoparticle or should they be organic like the surrounding matrix? Does
the size of the ligand matter, that is, does it need to be a macromolecule
or would a simple and small molecule suffice? What chemical or physical
interaction should exist between the nanoparticle and the surface ligand,
and what sort of interaction should exist between the ligand and the
polymer matrix? Would the size or morphology of the nanoparticles
affect the design of the interface and interphase?
The intentions of this work were: i) to develop the skills to synthetize
metal oxide nanoparticles, with full control over the synthetic variables;
and ii) to gain enough understanding to describe the surface of metal
oxides in order to discern which capping agents should result in stable
surface modifications. Furthermore, the intention was to unveil, in as
2 | Purpose of the study
much detail as possible, the chemical or physical interactions between the
two. With this information, chemists will be able to select or even design
suitable capping agents that result in a good dispersion of the
nanoparticles, resulting in worthy encapsulation of the metal oxide
nanoparticles in the polymer matrix. The term “worthy encapsulation”
means that the incorporation of nanoparticles does not compromise the
positive properties of the matrix, and the load of nanoparticles can be
increased to result in a significant change. This thesis would accomplish
its goal if it leads to the production of nanocomposites of non-aggregated
and homogeneously distributed nanoparticles.
Introduction | 3
1. Introduction
Humanity has always progressed stepwise by extending our control over
new materials and their transformation. Starting from generating the
spark that could light a fire or selecting stones that could be cut in desired
orientations, to forging metal blends; all contributed, not only to the
advance of civilization and improvement of living standards, but to the
rise of chemistry; the science that studies the properties, composition,
structure and transformation of matter.
There is interest in optimizing the consumption of both energy and
material resources. For instance, reducing the weight of structural
materials for the automotive industry, without compromising the
mechanical performance, has been pursued to reduce fuel consumption.
For example, the reduction in size, i.e. amount of material needed, for a
structural application usually requires to enhance the mechanical
properties (strength–wise, for instance). In addition, sustainability
comprises not only the optimization in manufacturing processes of
materials in terms of energy and yield, but also ensures biodegradability
or recyclability while extending the service life in reasonable terms.
All this collective needs are translated into scientific and engineering
challenges. And many interdisciplinary fields are rising to contest those
challenges with the creation of novel composite materials that not only
bring together the properties of their individual components but are also
capable of showing new, sometimes unexpected properties. A composite
material is thus, a multicomponent system where at least one material
(usually referred as phase) is dispersed in a different continuous phase. In
4 | Introduction
most cases, the origin of the new properties resides in the intimate contact
between the components in the composite material, because it forces new
chemistries to occur and in consequence, new features or responses
appear. In order to enhance the number of these interactions, the
dispersed phase is reduced to the nanoscale (1 000 000 to 10 000 times
smaller than a millimeter). When a material is reduced to the nanoscale
the relative surface area increases tremendously per unit weight, thus
explaining the increase in number of chemical interactions at the
interface. However, the increase in surface area is not the only effect of
such size reduction. Due to the confinement of the electronic interatomic
interactions in the small particle volume, new physical properties can
arise. Additionally, these very reactive surfaces, rearrange the surface
atoms to minimize the energy of the system, commonly referred as
surface relaxation. This new atomic arrangement can be unique in
nanostructures and because chemical structures are the ultimate origin for
physical properties, new properties can be manifested.
Many are the reasons for the design of new, better performing and/or
more sustainable materials. It could very well be overcoming the
challenges that sharing the limited resources of a planet with 7 billion
(109) people represent; or be the survival of a business or a local economy
in a competitive world where outperforming others is more than essential.
For many years, the chemist’s approach to new materials was to create
new molecules, mixed oxides or alloys. This was accompanied by the
development of new synthetic routes and finer characterization
techniques. As promising as it seemed, there has been a major drawback:
synthetic chemistry has been traditionally divided into organic and
Introduction | 5
inorganic chemistry. While some concepts were shared between the two
branches, notably differences kept most chemists on either branch. For
organic chemists, despite concentrating in a smaller number of elements
from the Periodic Table, the possible carbon–carbon bonding patterns is
only limited to the imagination. This was so, that organic chemistry split
in numerous sub-fields that concentrated in specific compounds such as
polymers, macromolecules, biomolecules, etc. During that time,
inorganic chemists were also entertained combining different elements in
different ratios. Similarly, inorganic chemistry progressed and split into
numerous sub-groups such as nuclear chemistry, solid–state or
electrochemistry. Fortunately, some sub-groups of organic chemistry
moved towards inorganic chemistry and vice-versa and fruitful
interdisciplinary fields like bioinorganic or organometallic chemistry
have been intensively researched.
Despite the division between inorganic and organic chemistry, it is not
uncommon that new technological applications demand materials with
properties that cannot be attained by neither organic nor inorganic
materials alone but only in combination, with the so-called hybrid
materials.
Before continuing, it feels necessary to review the difference between
organic and inorganic compounds. The distinction between the two could
be intuitive, but formally, it is far from a straightforward answer. For
pedagogical reasons and better understanding of the following sections in
this thesis, the difference between the two shall be further elaborated.
6 | Introduction
1.1 Organic vs. Inorganic
In the 19th century, Berzelius, in agreement with most of his coetaneous,
divided all compounds in two main categories. Those extracted from
living organisms, such animals and plants, were called organic; and those
isolated from ores or minerals were classified as inorganic (as opposite to
organic and to emphasize they were of inanimate origin). This division,
even inaccurate, is still widespread. To remark the inconsistency, note
that living organisms such humans synthesize the mineral hydroxyapatite
in the tooth enamel and the frustule in diatom algae is made of silica.
However, both silica and hydroxyapatite are generally accepted as
inorganic compounds. Also opposing to this widespread division was
Wöhler’s synthesis of urea from the inorganic reactants ammonium
cyanate and ammonia reported as early as in 1828. Moreover, Chemistry
has evolved to a point where we can synthesize new compounds and
materials from their elements and the resulting compounds are no longer
of animate or inanimate origin. These man-made compounds are
generally termed synthetic. Whether a synthetic compound is organic or
inorganic should be decided depending on to which group it resembles
the most, when considering its physical properties and reactivity.
A number of reaction mechanisms are typical of organic compounds;
likewise, among inorganic compounds there are trends or similarities in
their reactivity. Another differentiating aspect is the predominance of one
bonding character: covalent, metallic or ionic. It is widely accepted that
organic compounds are based on hydrocarbon skeletons, with our without
heteroatoms such as oxygen, nitrogen, sulfur and phosphorous. Regarding
its main bond type, organic molecules generally consist of well-oriented
Introduction | 7
covalent bonds. The concatenation of atoms through covalent bonds
results in compounds that can be very complex. Inorganic compounds, on
the contrary, are usually tridimensional arrays of only few elements
combined together, where the bond can be covalent (e.g. diamond, silicon
dioxide) but it is far more frequent to be either metallic or ionic. For
combinations of elements of different electronegativity the structure is
held together by means of ionic interactions. Due to the ubiquity of
oxygen, the most frequent case is one or few different metal cations
combined with the oxygen anion.
1.1.1 Size of organic and inorganic compounds
Organic compounds, due to their oriented covalent bond form discrete
entities whose dimension is generally well defined and it extends for as
long as the covalent sequence of atoms does. Such an entity is known as
molecule. The physical and chemical properties of the molecule depend
on its atomic structure and thus breaking an organic molecule into two
will necessarily alter either its chemical or physical properties, or
sometimes both simultaneously.
The intermolecular interactions define the melting and boiling points. For
small molecules, the number of intermolecular interactions in solid state
is limited and raising the temperature usually breaks enough of those
interactions to freeing the molecules to their gaseous state. An
intermediate state between solid and gas is the liquid state, where the
intermolecular interactions are only weaken but not vanished.
8 | Introduction
Inorganic compounds can be either molecules (e.g. mineral carbonates,
nitrate salts) or tridimensional arrays (e.g. rock salt). This study focuses
on those inorganic compounds where atoms are bonded through metallic
or ionic bonding. Carbon based materials, combine covalently in three
different geometries, linear, planar or tridimensional depending on the
hybridization of the orbitals (sp, sp2 or sp
3). All these geometries can be
found in a single molecule. Differently to the covalent bond, which is
based on well-defined and oriented molecular orbitals; the ionic or
metallic bonds are not based on oriented orbitals and bonding involves all
spatial directions. In consequence, compounds based on ionic, metallic
(or sp3 geometries of covalent compounds) do not exist as molecules but
as three-dimensional arrays or networks that achieve much larger sizes
than molecules. The inorganic compounds relevant to the present study
belong to this category.
This size difference between compounds can be relevant when the
species react. If a small molecule loses an atom, the chemical and
physical properties would be affected. However, for large inorganic
tridimensional arrays, losing an atom, or even splitting into two fractions
would not compromise its chemical properties. The only exception occurs
when the size is reduced to the nanoscale and reducing the volume would
increase the surface to bulk ratio to a point where the large number of
surface interactions outweighs the physical and chemical properties
arising from the bulk.
Because materials are more reactive on the surface (and Nature tends to
minimize reactivity) inorganic compounds tend to grow in order to
minimize the surface area. This leads to phenomena like crystal growth,
Introduction | 9
particle aggregation and adsorption of molecules on the surface. This
tendency to grow means that, in general, inorganic ionic compounds
reach very large sizes —compared to those of molecules— and therefore
form solids. Because in the bulk, all interactions are strong intramolecular
and lack the weak intermolecular, their melting temperatures are high.
Remarkably, for some of the very complex organic molecules such as
DNA, it is possible to describe the complete sequence of atoms with high
accuracy. However, for inorganic compounds that do not exist as
molecules but as tridimensional arrays (either amorphous or crystalline),
describing all atoms sequentially results impractical, if not impossible,
due to difficulties in determining all defects or identifying the entire
assortment of species adsorbed on the surface. However, for amorphous
materials the ratio between the different atoms, what chemists know as
the molecular formula can be easily depicted and for ordered materials
such as crystals, the unit cell is (when neglecting the defects) sufficient to
describe the repeating pattern of atoms in the bulk.
Organic compounds can be very complex in terms of elemental
composition and structure. Organic molecules can form linear or
branched chains and even networks. The complexity does not necessarily
compromise stability. For inorganic materials, however, the
tridimensional arrays are relatively simple, and symmetries are limited in
number (up to 219) and generally involve from one (pure metals) to only
a handful number elements. Ideally, the tridimensional arrangement of
atoms packs to minimize the energy by optimizing the number and
distance of neighboring atoms according to their size and charge, if any.
When the network consists of positively and negatively charged atoms
10 | Introduction
(known as cations and anions, respectively) the most favorable
arrangement results from alternating the positive and negative charges. If
the inorganic structure consists of many different atoms in terms of size
or charge, a positive-negative charge sequence is difficult to maintain and
the compound is generally unstable, hence more reactive. This has been
exploited in the design of new materials where the introduction of only a
fraction of new atoms of a different element in a known structure has led
to a completely new behavior. For instance, introducing impurities, such
as boron or arsenic in semiconductors like silicon has led to a fine tuning
of the semiconducting behavior and to a revolution that has transform our
society: microelectronics
1.1.2 The organic/inorganic interface
The backbone of organic molecules is generally a repetition of carbon-
carbon single or multiple bonds. The remaining valence of each carbon
atom is saturated by bonding single-valence hydrogen atoms. This
hydrogenated “surface” prevents the molecule from reacting with the
surrounding environment. In case two neighboring carbons form a
multiple (double or triple) bond, the molecule exposes reactive electron
density in the form of π–bonds. To highlight the existence of this reactive
center, a multiple bond is also known as an unsaturation (more precisely,
hydrogen unsaturation). When a heteroatom (O, N, S or P) is intercalated
in the carbon–carbon sequence, the heteroatom exposes its electron pairs
and reactivity increases at those points in the sequence. Additionally,
these dangling electron pairs are likely to participate in intermolecular
electrostatic interactions such as hydrogen bonds that associate molecules
Introduction | 11
together (raising the melting and boiling points, for instance) or
participate in intramolecular hydrogen bonds that result in particular
conformations (structures) of crucial–to–life molecules such as proteins
or DNA.
For inorganic solids, the repeating pattern is necessarily disrupted at the
surface and the outermost layer of atoms has a considerable amount of
unsaturated valence. All these dangling bonds explain the reactivity of
their surface, and offer a good explanation for the commonly found
adsorption of organic molecules that hinder the surface reactivity. When
talking about nanoparticles, these adsorbed molecules are usually referred
to as capping agents. Capping agents can be selected to not only stop the
particle’s surface from reacting, but they can also introduce heteroatoms
or unsaturations that through intermolecular electrostatic interactions help
dispersing the modified nanoparticles into a solvent or matrix of choice.
Further, the capping agent can be “loaded” with reactive groups
(e.g. insaturations) that open the door to achieve stronger interactions
(i.e. chemical bonds) with the surrounding matrix.
The interactions between inorganic model surfaces and simple organic
molecules have been, and still are, subject of study for the surface
chemists and surface physicists. However, the scope of this thesis is not
to approach the problem from a surface chemistry perspective, but to first
describe the surface of metal oxides. Secondly, recognize suitable
capping agents that interact with the surface of metal oxides and allow
dispersing metal oxide nanoparticles in a given environment (solvent).
Thirdly, find capping agents that can form both strong bonds with the
metal oxide and with a hosting polymeric matrix. Finally, describe the
12 | Introduction
alterations in the mechanical properties of the resulting nanocomposites
compared to the unloaded polymer.
1.2 Hybrid nanocomposites
How inorganic materials can be classified has been already defined in the
Introduction. For the purpose of this work, inorganic materials are the
metal oxide particles, e.g. ceria nanoparticles. Organic phases are the
solvents other than water, the monomers and polymer materials.
Composites are multiphase materials where one phase, called filler, is
dispersed in a second continuous phase, called matrix. At macroscale
level, they are prepared by physical mixing procedures where different
techniques yield different degrees of homogeneity. In composite
materials, one expects to combine the individual properties of the filler
and matrix.
Nanocomposites are a subclass of composites where the dispersed phase
is a nanomaterial. In nanocomposites, not only the individual properties
of filler and matrix shall remain, but since the interface of the dispersed
and continuous phase increases when the particle size of the dispersed
constituent decreases, in nanocomposites (provided that the nanoparticles
are well dispersed, i.e. not aggregated), the interface is maximized. Thus
new properties can arise as a result of the chemical interactions at the
boundaries of the two phases.
Inorganic–organic hybrid materials, herein referred simply as hybrid
materials are those which comprise an organic and inorganic phase.
Introduction | 13
Therefore a hybrid nanocomposite would consist of an inorganic
nanoparticle in an organic continuous phase (e.g. nanoclays in acrylic
polymers).1 The interface in a hybrid nanocomposite is the surface
created where the inorganic phase meets the organic phase.
1.3 Selecting materials to work with
Regarding the experimental investigations, the present study focuses on
cerium oxides, in particular ceria nanoparticles, as the inorganic phase
and to acrylic polymers as the organic phase. In principle there is no
restriction on what capping agents to work with. Since the organic and
inorganic phases are chemically different, one could expect the capping
agents to resemble surfactants. Surfactants are organic molecules with
affinity to two very different systems. They usually comprise a head polar
group (primarily carboxylates, sulfates or phosphates) with a hydrophobic
organic tail (hydrocarbons, esters, amides, etc.). Both the head and tail
can be chosen to solubilize in the targeted environments.
Despite the fact the experimental part focuses on only a reduced set of
materials of industrial relevance, special attention is given to emphasize
the aspects that are common to other metal oxides and polymers. In this
way the achievements presented here can find a broader field of
application.
14 | Introduction
1.3.1 Ceria. Why ceria?
1.3.1.1 Occurrence/availability
The selection of cerium oxide nanoparticles as the inorganic phase for
this study is easily justified by the substantial availability of cerium
(0.0046% of the Earth's crust by weight)2 and the significant industrial
relevance of this material. Cerium is present in the minerals allanite (also
known as orthite), monazite, bastnasite, cerite, and samarskite. The
occurrence is spread around the Earth’s crust. Known deposits of
monazite are located in southern tip of India and in river sands of Brazil.
Allanite can be found in the western United States and deposits of
bastnasite are present in southern California.3
1.3.1.2 Atomic structure of cerium oxides
The arrangement of atoms in a crystalline structure is based on the
number of neighboring atoms, which depends on the nature of the
electron shell (the oxidation number) of the atoms forming the
compound; and their relative sizes, which depend on the atomic number
of the elements involved. Further details on the atomic structure are given
in the Theoretical background section below, but for the purpose of
understanding the origin of the applications that follow, it is enough to
understand that cerium oxides consists of divalent oxygen anions
combined with trivalent, tetravalent or a combination of tri- and
tetravalent cerium cations to form, respectively: Ce2O3, CeO2 or CeO2-x
(0 < x < 0.5).4 The proximity of the energies of the orbitals O(2p) and
Ce(4f) results in a charge transfer band, of ca. 3.2 eV, that confers
Introduction | 15
semiconducting properties and light absorption in the ultraviolet range,
remarkably the absorption at 400 nm is the strongest for any oxide.5 The
refractive index (2.1 – 2.2) and the fluorescence properties are thus
consequence of the particular arrangement of atoms in cerium oxide
structures.6
1.3.1.3 Surface of cerium oxides
Cerium is a rare earth element of the lanthanide sub-group. All rare earth
elements are similar in their chemistry, however a particularity of cerium
is that the energy of the inner 4f level is sufficiently similar to the 5d
valence orbital and thus cerium is able promote a fourth electron to the
valence shell.7 When combined to very electronegative elements like
fluorine or oxygen, the tetravalent oxidation state can be stabilized.8 For
cerium oxide structures, the change in valence from Ce4+
to Ce3+
is
associated with the formation of an oxygen vacancy, accompanied by a
change in coordination number and a slight lattice expansion.9-12
This is a
reversible process that is associated with an intake or release of oxygen,
particularly on the surface, depending on the partial pressure of oxygen to
which the cerium oxide is exposed.13, 14
This singularity can be exploited
in many different fields, hence the vast number of applications.
16 | Introduction
1.3.1.4 Versatility of ceria
Not only cerium is adaptable in terms of adopting a valence to best fit the
surrounding environment, cerium oxide is versatile in many aspects. The
size of ceria particles can easily be reduced to the nanoscale, i.e. ceria
nanoparticles (also known as nanoceria). Employing different synthetic
techniques one can also produce various morphologies, such as spherical
nanoparticles; nanorods of assorted widths and lengths; octahedral
nanoparticles; or even films with thicknesses in the nanoscale. All this
versatility when making ceria nanostructures results in particles of
different sizes, shapes and degree of crystallinity (the content of atomic
defects) that are exploited in many different applications.
1.3.1.4.1 Synthetic strategies
There are many ways to prepare ceria nanoparticles. A variety of
precursors such as cerium hydroxide, chloride, nitrate, carbonate or
acetate can be converted into ceria in a wide range of temperatures,
pressures and in a selection of solvents or atmospheres, to name only a
few of the possible variables. To highlight the versatility of nanoceria
preparation, a compilation of the most popular ones is found in Table I.
Introduction | 17
TABLE I
Method for ceria synthesis REFs
Direct precipitation at room temperature 15-20
Homogeneous precipitation 21, 22
Precipitation + calcination 18, 23-30
Reverse precipitation + calcination 31, 32
Precipitation + hydrothermal 120°C 33
Precipitation + hydrothermal 180°C 34
Thermal decomposition 20, 35
Urea decomposition 36
Flash combustion 37
Spray pyrolysis 38, 39
Mist pyrolysis 40
Electrochemical synthesis 41, 42
Hydrothermal synthesis 43-49
Hydrothermal synthesis in near critical-H2O and supercritical-H2O 19, 50-55
Hydrothermal synthesis in near critical- and supercritical-alcohols 56
Sol-gel deposition 57, 58
Non-hydrolytic condensation 59-61
Reverse micelle sol-gel technique 62, 63
Reverse precipitation (gel-to-sol) 64
Microwave – ionic liquids 65
MOCVD* 66, 67
EBE* 68, 69
EBE-IBAD* 6, 68
Laser ablation deposition* 70
Laser-pulsed ablation deposition* 71-73
Low energy dual ion beam* 74
*for production of thin films with thickness in the nanoscale
18 | Introduction
1.3.1.4.2 Morphologies
The morphology can be critical depending on the intended use of the
nanoceria. Since different lattice planes expose the different type of
atoms in variable levels, certain applications (e.g. OSC) are highly
dependent on the morphology of the nanoparticles.49, 75
Fortunately, ceria
nanoparticles can be obtained in different shapes, ranging from spheres,76
cubes,46, 77
octahedrons,45, 77
rods78-80
and platelets36, 81
to name a few.
Figure 1 highlights different ceria morphologies; some found in the
literature, others obtained during the course of this study. There are two
different synthetic strategies for controlling the shape of the ceria
nanoparticles. One alternative consists on preparing a precursor of a
given shape and maintain that particular morphology during the
conversion to cerium oxide.81
Alternatively, one could hinder the growth
of certain lattice plains, which would lead to anisotropic growth.78
Many
are the parameters influencing the morphology of either the precursors or
the actual ceria nanoparticles: temperature, pressure, solvent, counter-
ions, pH value, ionic strength, solvent and so on.
Figure 1. From left to right: Ceria octahedrons; ceria octahedrons and nanorods and ceria
nanorods, from Ref. 45; ceria platelets, from Ref. 81.
Introduction | 19
An alternative approach to creative morphologies is the aggregation of
small nanoparticles in clusters. This could lead, for instance, to hollow
spheres82
or raspberry–like aggregates.44
Templating using silicates or
polymer particles has also resulted in ceria structures and patterns based
on the morphology of the material used as template. Perhaps the most
interesting cases are those where the templating material can be
subsequently removed leaving only cerium oxide behind. Figure 2 shows
examples of these.
Figure 2. Top-left: Raspberry-like ceria clusters. From Ref. 44. Top-right: Ceria pattern after
removal of PMMA template, from Ref. 83. Bottom-left: Hollow ceria spheres, from REF 82.
Bottom-right: Ceria nanotubes, from Ref. 84
20 | Introduction
1.3.1.4.3 Applications
Cerium oxide finds application in many everyday products such as the
active component in the Three-Way catalyst (TWC),85
which is one of the
alternatives (mainly for gasoline–driven engines) for the mandatory
emission control device mounted in the exhaust of automobiles to reduce
the release of pollutants. For diesel engines, one alternative is to add ceria
nanoparticles as fuel additive.86
Its catalytic activity is also exploited in
self-cleaning ovens to fully oxidize the cooking residues (hydrocarbons)
that stick to the walls and glasses in the oven.87
Due to the UV absorbing
features of cerium oxides, combined with the invisibility attained at the
nanoparticle level, nanoceria is currently being introduced as UV–
screening additive in sunscreens and cosmetic.88
A more comprehensive
list of the current and prospective applications of cerium oxides are
briefly mentioned below.
1.3.1.4.3.1 Biomedical
To neutralize reactive oxygen species (ROS), and thus minimize the
effects of associated diseases, the radical scavenger properties of cerium
oxides have attracted attention for biomedical applications.89, 90
1.3.1.4.3.2 Use as polishing agents
The outstanding hardness of CeO2 has found application, through the
method known as chemical mechanical planarization (CMP), in polishing
glasses or removing silicon dioxide films.91, 92
Introduction | 21
1.3.1.4.3.3 Uses as catalysts
The oxygen storage capacity (OSC) of ceria14
translates into a catalytic
activity that is exploited in the oxidation of toxic pollutants such as CO
and hydrocarbons to carbon dioxide.93, 94
This is widely found in the
TWC process92,95
. Industrially, denitrification (de-NOx) and
desulfurification (de-SOx), which are the conversion of NOx and SOx
gases to NO2 and SO3, respectively, are important in the removal of such
contaminants from the flue gases in power plants.96, 97
Cerium oxides also
assist in the de-SOx process in the fuel catalytic cracking (FCC) in oil
refineries.85
FCC is one of the most important processes to convert the
rich in hydrocarbon fraction of crude oils into valuable gasoline and
olefinic gases. Catalytic cracking yields more gasoline and of higher
octanes compared to the now into abeyance thermal cracking.98
The catalytic activity of ceria is continuously investigated and it is
anticipated that cerium-based oxides such as ceria–zirconia contribute in
facilitating the reduction of the emissions of the very polluting volatile
organic compounds (VOCs) that several industries produce as
by-products and have to be properly processed before being released to
the atmosphere.98, 99
Ceria is not only found as catalyst for gases, the catalytic wet oxidation
(CWO) of manganese–cerium oxide (CexMn1-xO2-y) has been investigated
for the treatment of wastewater carrying toxic pollutants.85, 100, 101
As recoverable oxidizing agent, cerium oxides have proven the direct
conversion of methane into synthesis gas with an H2/CO2 ratio of 2.102
22 | Introduction
Cerium oxide is also employed as catalyst in the production of chemicals.
Thus, ceria can be used as catalyst in the synthesis of ethyl carbonate
from ethanol, carbon dioxide and butylene.103
CeO2–based catalysts have
shown selectivity for the different oxidation, dehydrogenation,
hydrogenolysis and transesterification routes of glycerol.104
Ceria is
commonly found in the catalyst for the dehydrogenation of ethylbenzene
to yield styrene.85
However, from a research perspective, the catalytic
application that nowadays attracts the most attention is the utilization of
cerium–based oxides in the electrodes of solid-oxide fuel cells (SOFC).
As early as 1988, due to the high ionic conductivity of (CeO2)0.9(Y2O3)0.1
ceria–based oxides were proposed as effective electrolyte in SOFC.105
The high ionic conductivity allowed lower temperatures of operation.
However, the limitation was the increased in electric conductivity when
the surface of the oxide was poisoned with hydrogen. Despite this
drawback, ceria has still be found useful within this field of application
and the current trend is to employ cerium–based oxides as the anode in
SOFC.97, 106
In 1999 ceria was proposed as anode for the electrochemical
oxidation of methane in a SOFC.107
In 2000, the direct conversion of
simple hydrocarbons was postulated as an alternative to hydrogen–based
fuel cells.108
Later, in 2002, the anode was improved by adding ceria into
a copper cermet.109
To reduce the amount of ceria needed in SOFC
applications, thin films of ceria were proposed as anodes for SOFC in
2005.110
These catalytic features of ceria are consequence of its OSC, which
resides on the ability of ceria to reversibly create oxygen vacancies on the
metal oxide surface that, in turn, are possible because of cerium ability
Introduction | 23
(in cerium oxides) to shift from trivalent to tetravalent oxidation states
depending on the partial pressure of oxygen to which cerium oxide is
exposed to.
1.3.1.4.3.4 Uses in gas sensors
This reversible valence change is also exploited in the design of fast and
long-term reliable gas sensors. Using mist pyrolysis, thin films of only
100 nm consisting of even smaller nanoparticles have been grown to
develop oxygen and carbon monoxide sensors. It has been demonstrated
that the time response of the sensor in proportional to the nanoparticle
size and that it could be controlled by adjusting the firing temperature
during synthesis.40, 111, 112
In addition, ceria can be combined with other
metals to result, for instance, in a Pt/Ce0.8Gd0.2O1.9/Au sensor that
responds linearly to carbon monoxide concentration.113
1.3.1.4.3.5 Corrosion protection
The reversible Ce4+ + e− ⇌ Ce3+ redox reaction that cerium can
undergo in cerium oxides can be exploited in corrosion protection
applications. The cathodic electrolytic deposition of ceria nanoparticles as
conversion coatings, as thin as 100 nm, are also successfully employed in
the corrosion protection of steel and aluminum alloys,114-116
Cerium
oxides nanoparticles, as small as 5 nm, deposited on steel alloys have
been proven successful in preventing oxidation even at high
temperatures.58
24 | Introduction
1.3.1.4.3.6 Use in microelectronics
Growing CeO2 films epitaxially on Si substrate allows tailoring the
refractive index (n) and dielectric constant (k) as the thickness is
increased from 100 to 500 nm. The resulting ceria film has been proposed
as ultra-thin gate oxide in CMOS technology.68
In addition, growing
high–k ceria films epitaxially on Si(111) substrate could suppress gate
leakage current. This facilitates miniaturization of microelectronic
components for next generation electronics.117
It has been demonstrated
that ceria can be grown epitaxially not only on Si(111),70, 73, 74
but also on
Si(100),66
Ge(001)72
and on InP(001);71
fact that broadens the potential
applications in the field of microelectronics.
1.3.1.4.3.7 Use in solar cells
CeO2 grown epitaxially on Si substrate acts as buffer layer if
subsequently, tin–doped indium oxide (ITO) is grown on ceria. The
thickness of the ceria buffer layer can be as thin as 3 nm. The resulting
system finds applicability in solar cells.118
1.3.1.4.3.8 Applications as UV-absorbing additives
One particular application that motivates most of the present study is the
incorporation of cerium oxide nanoparticles as UV absorbing additives in
clear coatings. Ceria is a well stablished and understood UV absorbing
material.5, 23, 65, 73, 119, 120
Introduction | 25
Incorporating UV–screening agents such as cerium oxide prevents
radiation damage of the substrate in outdoor applications. Two might
seem the most promising alternatives, either used in cosmetics and
sunscreens81, 121, 122
or used as additives in varnishes to produce clear
coatings with enhanced UV protection of the substrate.123-126
Noteworthy,
when UV light is irradiated, ceria is less photoactive than ZnO or TiO2
towards DNA damage.127
1.3.2 Acrylic polymers for coating applications
Polymers are macromolecules that exhibit properties depending on the
specific monomer constituents and how they are connected within the
structure. Similarly to LEGO building blocks, a given number of
monomers concatenate in endless combinations, resulting in polymers of
various structures, such as linear, branched or networks. Polymers in
general have found numerous uses due to good availability, cost, good
material performance and easy processing. Most remarkable is their
ability to be synthesized or later processed into intricate shapes. One
specific group of polymers that have found widespread use is acrylics
derived from different acrylate/methacrylate monomers. Acrylic
polymers are used in numerous applications ranging from engineering
thermoplastics to acrylate resins for organic coatings. In organic coatings
acrylics are either used as a thermoplastic binder e.g. latex, or as a
thermosetting binder e.g. hydroxyfunctional polyacrylates. A third group
is polyfunctional acrylate monomers/oligomers that are polymerized
directly into a thermoset e.g. UV–coatings.128
26 | Introduction
Acrylic coatings for protective and decorative applications are commonly
employed for both industrial and consumer solutions. Among the
industrial-oriented applications, acrylic coatings are frequently found in
architectural coatings and product finishes, as well as for special-purpose
coatings. Consumer finishes based on acrylic polymers range from nail
lacquers to normal exterior house paints.
Acrylic polymers are in many cases preferred for outdoor applications
due to their performance towards hydrolysis and photoinduced
degradation.128
The overall performance of the coating is directly coupled
to the type of resin used and its interaction with other components in the
film e.g. fillers, pigments, and additives.
An understanding of the chemical interactions at the surface of ceria is
thus of great value in the encapsulation of dispersed nanoparticles in a
film-forming polymeric matrix.79, 80, 126, 129, 130
When the polymer is
transparent, this allows for a discreet coating that can embed the
UV absorbing ceria nanoparticles, —which due to their small size are
also non-visible— thus protecting sensitive substrates such as wood or
other UV–sensitive organic based materials. Since most of the UV
damage comes from sunlight and not from artificial illumination,
UV protection is associated with outdoor exposure. Many different
families of polymeric materials show film-forming abilities. However,
consumer varnishes or paints for outdoor exposure are in many cases
based on acrylic latexes because they are easy to apply, offer enough
hydrophobicity to prevent growth of fouling and the glass transition
temperatures can be tuned to allow film forming and withstanding the
typical outdoor environment to which they are exposed.
Introduction | 27
1.3.2.1 Synthesis of acrylic polymers for coating applications
Acrylic binder resins are produced in several different ways depending on
the end use i.e. if it is a waterborne, solvent borne or 100% solids coating.
Two of the more common routes are emulsion, and miniemulsion
polymerization to form waterborne dispersion for exterior applications.
1.3.2.1.1 Emulsion and miniemulsion polymerization
As waterborne paints, they are mainly produced through emulsion (and to
a lesser extent miniemulsion) polymerization processes.131
The monomer
and water phases are stabilized as oil–in–water emulsion with the aid of
anionic surfactants. The addition of water-soluble radical initiators that
decompose upon heating starts polymerizing the fraction of monomers
dissolved in the aqueous phase as consequence of the distribution
equilibrium that ensures constant concentration of the monomer droplets
in the aqueous phase. As soon as the oligomer grows its hydrophobicity is
accentuated and it precipitates. However, the anionic surfactant shall
stabilize it to form stable dispersed polymer particles.
In miniemulsion polymerization132
small monomer droplets are formed
after applying additional energy to a previously formed emulsion. In this
case, the radical initiator can be dissolved in the either of the phases. Its
decomposition will trigger the polymerization that eventually transforms
the monomer droplets into polymer particles.
An advantage of emulsion and miniemulsion polymerization processes is
that the resulting polymer particles have very little gel content and
28 | Introduction
therefore, the particles can coalesce upon drying to yield a homogeneous,
defect free, thin film that can be used in coating applications.
1.3.2.1.2 100 % solids polymerization
For coating applications where an acrylic thermoset is desired, the use of
waterborne formulations is not generally viable. In order to avoid the use
of toxic and pollutant solvents that evaporate during film forming, and
thus generate undesired volatile organic compounds (VOC), the curing of
solvent-free systems is the alternative preferred by the industry. One
common curing method is photopolymerization where the formulations
comprise exclusively the monomer, oligomers or unsaturated polymers;
optionally additives and a photoinitiator. The curing is started by
irradiating with UV wavelengths that cleave the initiator, forming
radicals responsible of initiating the polymerization and propagate chain
growth. This process tends to yield high molecular weight crosslinked
films.133, 134
Despite numerous advantages, this process requires a sufficient degree of
transparency for the UV light to penetrate and cause homogeneous
curing. For this reason, highly pigmented coatings or those with UV
absorbing additives might not always suit this process.
Oxygen inhibition is the most relevant side reaction when curing in open
environments. It causes tackiness or stickiness on the surface. In
photocuring, however, oxygen inhibition can be reduced to acceptable
limits by optimizing the formulation, the irradiating wavelength and
intensity or exposure time.135
Introduction | 29
1.4 Need to optimize the interphase towards
different surroundings
The ultimate goal of this study is to optimize the interphase between the
metal oxide nanoparticle and the matrix where it is dispersed (solvent or
polymeric). This is possible if one first addresses the chemistry at the
interface of the nanoparticle, modifying it in order to transform the
effective interface towards the surrounding. The modification will create
an intermediate layer between the nanoparticle and the dispersing media,
known as interphase.
1.5 Need to tailor the interface
The reduction in size of the inorganic metal oxide to the nano-level,
prospectively introduces a large number of applications and allows for
optimizing existing ones. Bare ceria and nanoceria, without any molecule
adsorbed on the surface, already have numerous applications (e.g. as
catalysts or polishing agents). However, there are cases where the surface
modification of ceria nanoparticles is of paramount importance. The
surface reactivity of bare ceria cannot be contained, and unmodified ceria
nanoparticles will irremediably aggregate as soon as they become in
touch. This reduces the exposed surface area and thus minimizes the
catalytic effect on the surface. As a powder, the mobility of the
nanoparticles is limited and weakly agglomerated particles can be
obtained. However, in solution, nanoparticles move freely and the
number of collisions, which is function of mechanical and thermal
agitation, inevitably leads to the aggregation of unmodified nanoparticles.
30 | Introduction
Therefore, when nanoparticles are to be kept dispersed in a solvent, the
stabilization of the nanoparticles through surface modification is
indispensable. Furthermore, the nanoparticle dispersion might not be the
definitive product, but a necessary step in a more complex preparation.
Even for applications where ceria is desired to be surface-clean, it is not
uncommon to synthesize nanoparticles with a particular surface treatment
that is later conveniently removed by facile processes such as calcination.
1.6 Previous work in ceria nanocomposites
The catalytic and the chemical mechanical polishing properties of ceria
are among the ones that had attracted more interest in the past few
decades, however, there is a current trend to formulate ceria–polymer
nanocomposites to exploit the features of ceria in a broader scope of
applications. Indeed, the number of articles and patents devoted to ceria
nanocomposite preparations has increased during recent years. Many of
the most notable achievements in this field have occurred simultaneously
to this study.
In 2007, Shang et al. incorporated ceria nanoparticles (of 50 to 100 nm)
in concentrations up to 2 wt% into a polyimide (PI) matrix.136
This
resulted in enhancing significantly the mechanical properties, i.e. storage
modulus and Tg, respect to the PI reference. However, the incorporation
of nanoceria, which was physically mixed, diminished the elongation at
break.
Introduction | 31
Parlak et al. reported in 2011, ceria-poly(methyl methacrylate) core shell
particles that were encapsulated in polystyrene at ceria concentrations of
5 wt%. This core-shell approach increased the transparency in the visible
range compared to the encapsulation of nanoceria in polystyrene without
the poly(methyl methacrylate) shell.137
In order to exploit the UV-screening properties of ceria in clear coating
applications, the incorporation of ceria nanoparticles in film-forming
polymer matrices has been sought. In 2012, Saadat-Mofared et al.
introduced ceria nanoparticles into a water-based polyurethane resin.138
With ceria concentrations up to 1.44 wt%, the thin films prepared of this
nanocomposite formulation had enhanced UV-absorbance, especially in
the UV-B region and this ability lasted longer after accelerating
weathering tests. In 2013, Bardage et al. incorporated 2.0 wt%
nano-CeO2 and nano-Fe–CeO2 in water-born acrylic clear coating
formulation and found that resulting clear coating is effective in UV
protection of wood.123
In 2013, Itoh and co-workers incorporated ceria
nanoparticles coated with a poly(vinylpyrrolidone) shell into a
pentaerythriol triacrylate matrix at ceria concentration of 17 wt%.139
Aguirre et al. reported the encapsulation of nanoceria in latex particles
for water-borne clear coating formulations.124
Films with up to 1 wt%
ceria content could be cast without defects and showed enhanced UV-
absorbance.
In 2014, Zhang et al. reported the incorporation of ceria nanoparticles in
concentrations from 10 to 40 vol.% in a polystyrene matrix.140
The
nanocomposites were aimed at dielectric material applications and
showed low dielectric loss and weak frequency dependence.
32 | Introduction
The combination of ceria nanoparticles with polyaniline was shown in
2014 by Ecco et al. to have a positive effect in the anticorrosion
properties of alkyd resins.141
In 2015 Li et al. reported that the
encapsulation of 1.0 wt% nanoceria into water-borne acrylic coating
significantly improved anticorrosion performance for carbon steels.142
This expanded the potential application of nanoceria in water-borne
acrylic coatings.
Theoretical background | 33
2. Theoretical background
2.1 Coordination compounds
A coordination complex is the array of a central metal atom or ion,
known as the coordination center, surrounded by molecules or ions of
non-metal elements (charged or neutral) that are called ligands.
Whenever a ligand forms two or more separate bonds (not be confused
with multiple bonds) with the coordination center, the ligand is said to be
multi-dentate and is called chelating agent. When a chelating agent is
involved in the coordination reaction, the complex is referred as chelate.
It is well documented that chelation is accompanied with an increase in
stability, compared to an equivalent number of coordination bonds from
multiple monodentate ligands;143
and that this gain in stability is an
entropic effect.144-146
In fact, to emphasize that mono-dentate ligands lack
the stability effect of chelation, they are sometimes referred as non-
chelating ligands.
2.1.1 Ligands as capping agents
To synthesize dispersed ceria nanoparticles, one has to still favor
nucleation over growth, and at the same time prevent aggregation. This is
usually achieved using capping agents during their synthesis. Capping
agents are thus molecules, generally organic, that complex the surface of
ceria and prevent other particles from colliding and sinter. The limitation
is that organic molecules cannot withstand high temperatures, where in
the presence of oxygen they burn to CO2. It is for this reason that the
34 | Theoretical background
synthesis of dispersed particles and nanoparticles at moderate
temperatures (those save for the capping agents) has been extensively
studied.15-20
2.1.2 Inner and outer sphere models
When an atom or ion is solvated, the molecules of the solvent surround
the atom in a more or less ordered fashion. In case of aqueous solutions
the water molecules form what are called layers of hydration. If a ligand
complexes a metal (or metal ion) replacing the water molecules in the
first layer of hydration, the coordination compound is defined as inner–
sphere. That is, there is no other molecule between the metal and the
ligand.147
On the contrary, if the metal prefers to be surrounded by water
molecules and the ligand is, loosely associated, in the second or
subsequent layers of hydration, then the complex is called outer–sphere.
Figure 3 shows a graphical representation of these two behaviors.
Figure 3. Representation of an inner–sphere complex (left); and an outer–sphere complex
(right). From Paper I.
Theoretical background | 35
2.1.3 Hydrolysis of cations
To understand what it is coming, we need to review the hydrolysis of the
cations. First, H2O is a dipole; this is illustrated in Figure 4. If a metal
cation is exposed to water and water solvates (surrounds) the cation with
layers of water molecules, the positive charge on the metal ion interacts
with the dipole of water molecules resulting, as it is represented on Figure
5, in the orientation of the water molecules in such a way that at least one
lone pair of the oxygen atom of the water molecule points towards the
positive metal ion. The water molecule is now seized by the metal ion
and as the metal–oxygen bond becomes stronger, one of the two oxygen–
hydrogen bonds weakens, and if it finally breaks, a proton is released.
Releasing a proton (H+) changes the pH of the aqueous solution and that
is why metals are said to behave like Brønsted acids. The equilibrium
constant (Keq) for the reaction can be measured by the monitoring the pH
drop. Note the similarity between equation for the hydrolysis of a
hydrated cation (eq. 2) and the equation of ionization of a weak acid in
water (eq. 4). This similarity makes it common to represent the
equilibrium constant for cations with the same notation as for the acids,
that is Ka. The tabulation of different Ka helps us comparing the different
acidity of different metal cations. Ce3+
is a weak acid cation (pKa = 8.3),
but Ce4+
is an extremely strong acid (pKa = -0.8) that is able to hydrolyze
the surrounding water.148
36 | Theoretical background
[𝑀(𝐻2𝑂)𝑛]𝑧+ + 𝐻2𝑂 → [𝑀(𝐻2𝑂)𝑛−1(𝑂𝐻)](𝑧−1)+ + 𝐻3𝑂+ eq. 1
𝐾𝑒𝑞 =[𝐻3𝑂+][𝑀(𝐻2𝑂)𝑛−1(𝑂𝐻)](𝑧−1)+
[𝑀(𝐻2𝑂)𝑛]𝑧+ eq. 2
𝐻𝑥𝐴 + 𝐻2𝑂 → (𝐻𝑥−1𝐴)− + 𝐻3𝑂+ eq. 3
𝐾𝑎 =[𝐻3𝑂+][(𝐻𝑥−1𝐴)−]
[𝐻𝑥𝐴] eq. 4
Solvated anions can also hydrolyze and contrary to cations, they behave
like Lewis bases. Following the same reasoning, the negative charge of
the anion will orient surrounding water molecules to “offer” the hydrogen
atoms. If the anion manages to snatch the hydrogen from the water, an
OH- is released and in consequence, the pH of the aqueous solution
increases.
Figure 4. Dipole moment of the H2O molecule.
Theoretical background | 37
Figure 5. Hydrolysis of the cation. Adapted from REF 148
2.2 Understanding ceria
Ceria consists of cerium and oxygen only, and as this work aims to bring
into light, understanding the electronic configuration of both elements,
their needs to satisfy the Octet rule and the energy of the resulting bonds
is crucial to understand the requirements of the dangling bonds on the
surface of nanoceria and thus select the optimum capping agents.
2.2.1 Oxygen
Oxygen is the element with atomic number of 8. Oxygen is by mass the
third-most abundant in the universe.
The electronic configuration of oxygen on its ground state is [He] 2s2 2p
4.
To achieve a closed-shell configuration [He] 2s2 2p
6 in which the low-
lying energy levels are full and the higher energy levels are empty, each
oxygen atom needs to incorporate into its valence shell two additional
38 | Theoretical background
electrons. As a sole atom, or in an ionic environment, it needs to form the
oxygen anion (O2-
) while as a molecule it can form a double covalent
bond and thus fulfill the octet rule, Figure 6.
Atomic
orbitals
Molecular
orbitals
Atomic
orbitals
O O
Figure 6. Molecular orbital diagram for O2. Adapted from Ref. 149
Because of the electronegativity of oxygen (i.e. its willingness to fill up
its valence shell) and the ability to form ionic, as well as covalent bonds,
oxygen readily combines with most elements on the periodic table.
Oxygen reacts with most metals oxidizing them and thus forming the
metal oxide (note oxidation comes originally from combining with
oxygen). As already reduced (negatively charged) element, it combines
with already oxidized (positive) cations and prevents them from reducing
(keeps them oxidized). Note that in Chemistry, the term oxidation has
Theoretical background | 39
been extended and the loss of electrons it is also known as oxidation of
the element even when the electrons are transferred to an element other
than oxygen. The bond between oxygen and metals is generally ionic or
at least ionic in a large extent. However, when oxygen combines with
non-metals, it tends to form covalent bonds.
2.2.2 Cerium
The element with atomic number 58 is known as cerium. It was
discovered in 1803 by Swedish chemists Berzelius and Hisinger; and
simultaneously in Germany by Kaproth.
The electronic configuration of cerium on its ground state is [Xe] 4f1 5d
1
6s2. This electronic configuration makes it possible for cerium to cede up
to three electrons to elements of moderate electronegativity such as
chlorine or bromine. However, the f-electron is highly shielded and only
the two most electronegative elements, oxygen and fluorine, are capable
to form tetravalent compounds with cerium.8 Cerium is most frequently
found in combination with the most electronegative elements: F, O,
Cl, Br. And for these elements, the thermodynamic stability is
Ce–F > Ce–O > Ce–Cl > Ce–Br.8 Because fluorine is not as abundant as
oxygen, cerium oxides are the most common.
40 | Theoretical background
2.2.3 Cerium oxides
Cerium combines with oxygen in both of its common oxidation states: +3
and +4, resulting in Ce2O3 and CeO2 respectively. In many cases, a mixed
valence is formed to yield CeO2-x where 0 < x < 0.5.4
From the chemical perspective, cerium as it is common among the
lanthanides has a rather stable trivalent oxidation state. However, in
combination with most electronegative elements oxygen and fluorine, the
tetravalent oxidation can be attained. In addition, the energy of the inner
4f level is sufficiently similar to the 5d valence orbitals and thus cerium
can adjust its oxidation state to changes in the surrounding environment.
This singularity can be exploited in many different fields; hence the vast
number of applications.
2.2.4 Doping of ceria and mixed oxides
The fluorite structure of cerium (IV) oxide can be relaxed to
accommodate trivalent cerium and oxygen vacancies. This explains the
ability of ceria to take and release oxygen depending on the partial
pressure of O2 in the environment. This uncommon ability can be
exploited to dope cerium oxides with other elements. For instance, ceria
has been successfully doped with Al, Fe, Gd, Zr, Mg, Sr, among many
others.150-155
When the concentration of the third element is significant, it is more
accurately described as mixed oxide. Elements like zirconium can be
incorporated in the ceria lattice.156
The properties of the resulting mixed
oxide would differ from those of ceria as the concentration of the third
Theoretical background | 41
element is increased. The OSC and the catalytic performance of ceria
have been enhanced as a ceria-zirconia mixed oxide.157-160
2.2.5 Coordination chemistry of cerium cations
In 1963, Pearson published a list of cation and anion combinations that
are usually found forming stable compounds. Pearson argued that ions
could be classified as hard or soft depending on their polarizability.161
Cations would behave like hard spheres if they are difficult to polarize,
that is, if their electron cloud remains symmetrical and cannot be
deformed. That happens to small and highly charged cations, similarly
small anions of low charge would be “harder” than large anions where
the electron cloud is malleable or soft and can easily result in dipoles.
Following Pearson’s reasoning, soft cations are those of large size and
low charge that can be polarized. The usefulness of his classification is as
predictive tool: He showed that hard cations usually combine with hard
anions and their bond is predominantly ionic, while soft cations and
anions form compounds where the covalent character prevails. Pearson’s
method found successful application in, for instance, the selection of
effective complexing ligands for the different lanthanides.162
The
complexation of metals is crucial in chemical speciation where different
metals are separated from others by phase transfer, precipitation or
chromatographic separation.
In the particular case of cerium ions (both Ce3+
and Ce4+
), Pearson’s
model predicts that its small size and high charge makes it a hard cation
that preferentially combines with hard anions, such as fluorine or oxygen,
42 | Theoretical background
rather than with softer anions like chlorine or bromine, exactly as the
thermodynamics showed later.8 The experimental observations that
showed that the most effective organic ligands to aquatic cerium ions
were carboxylic acids were in agreement with Pearson’s model. The
carboxylic group can deprotonate to produce a carboxylate, and this
results in an oxygen–rich anionic environment, that can coordinate to
cerium cations. Indeed, Choppin et al. studied various cerium
carboxylates, especially those of aminopolycarboxylic acids and
demonstrated that the complexation of carboxylates and aquatic cerium
ions follows the inner-sphere model.163
That is, the carboxylate replaces
enough water molecules of the first layer of hydration to position the
oxygen atoms of the carboxylic group in direct contact to the cerium
ion.164
Dehydrating the cerium cation is enthalpy–costly and the
coordination of the ligands do not compensate for it. Thus, this is an
unfavorable process in terms of enthalpy. However, dehydration of the
metal by inner-sphere ligands liberates enough water molecules to
increase the entropy of the system to the point that the whole process
becomes energetically favorable and feasible.165, 166
This delicate balance
of enthalpy and entropy gains is known as the compensation effect.147, 167
When both ΔH and ΔS are negative (e.g. nitrates), the cations retain most
of its primary hydration sphere and form outer-sphere complexes, where
the ligand occupies a position in the second or third layers of hydration,
see Figure 3.168
Theoretical background | 43
2.2.6 Surface of ceria
The arrangement of atoms in the bulk can explain its physical properties
(light absorption, refractive index, etc). However, since they are not
accessible to react, from a chemical perspective the interactions at the
surface are far more important when explaining the reactivity of ceria (as
catalyst, for instance). Considering cerium and oxygen exclusively, the
oxide —at the surface— has to terminate in either a cerium or oxygen
ion. However, in the presence of water, the strong acid Ce4+
ions sitting
on the surface will hydrolyze water and thus coordinate the resulting OH–
to the surface.169
Interestingly, if the oxygen is the outermost ion it can
also hydrolyze water, capturing a proton, which results as well in an –OH
on the surface.170
In addition to water hydrolysis, CeO2 has an additional intrinsic and
efficient mechanism to reduce the number of dangling bonds on the
surface. Ceria, by expanding the crystal lattice (increasing the distance
between atoms) can allow oxygen vacancies. These oxygen vacancies go
accompanied by a reduction of the oxidation state of cerium from
tetravalent to trivalent state. The overall result is that the surface energy is
effectively reduced.
One example that illustrates well the ability of ceria to force the
dissociation of oxygen-hydrogen bonds in order to seize electron density
is the dissociation of methanol into methoxy (CH3CO–). Process that
happens even at room temperature after methanol is adsorbed onto ceria
surface.171
44 | Theoretical background
Surface Cerium terminated Oxygen terminated
[010]
facing
upwards
[010]
seen
from
above
[111]
facing
upwards
[111]
seen
from
above
[221]
facing
upwards
[221]
seen
from
above
Table II. Some of the different lattice planes of ceria.
Theoretical background | 45
Table II shows the fluorite structure of ceria where the atomic
arrangements seen are result from the projection of the basic cubic
geometry of the crystal. The different surfaces are not flat at atomic scale
and therefore the adsorption of molecules has to take the 3D distances
(between cations, for instance) into account and not only apparent
distances of the vertical projection. Table II highlights that the only two
distances between oxygen atoms are those along the edge of the cell and
that of the diagonal: 2.706 and 3.826 Å, respectively.
2.2.7 Coordination chemistry on ceria surface
Capping agent is the term used to refer to the first monolayer of the
adsorbed species, usually organic compounds, on the surface of particles.
They adsorb to reduce the surface energy of the bare particle. Capping
agents can be very different in nature, from polymers to simple
molecules. In many cases, the capping agent is simply adsorbed by means
of weak but numerous electrostatic interactions. However, it is not
uncommon to find molecules that form fewer but stronger bonds. These
are commonly referred as coordination bonds and the molecules that
coordinate are called ligands.
Ligands reported in the vast literature as effective in dispersing ceria
nanoparticles are usually carboxylic acids. To name a few, Masui
employed citric acid,172
Sehgal used polyacrylic acid173
and Ahniyaz
46 | Theoretical background
utilized oleic acid.78
However, very little has been done in asserting the
chemical reasons for selecting carboxylic acids over other organic
functions such as alcohols, amines or sulfates. Indeed, a successful
nanoparticle dispersion seems to be the consequence of an iterative trial–
and–error process rather than based on fundamental chemistry. To make
things worse, some authors have defined the interactions between
carboxylic acids and ceria surface as covalent bonds, that without
corroborating such affirmations or citing any previous work that defined
these surface modifications as covalent grafting or lacking any sort of
model of the chemical interactions at the surface.174
The present work
will argue that since cerium oxides are more ionic than covalent, on their
surface, the successful ligands are those that can interact ionically.
As mentioned before, few different successful surface modifications of
ceria have been accomplished and most of them have in common to
consist of carboxylic acid ligands. However, only few of the papers
published in the open literature have looked into the reasons for the
carboxylic acids to outperform other organic groups and failed to give a
satisfactory explanation of the chemical interactions at the very interface
between the ceria crystalline structure and what are the geometries or
bonds formed between the two entities. Recent master and doctoral thesis
have started to investigate this promising field175
but presumably without
taking the care, dedication and detail that is be given on this work.
Theoretical background | 47
2.3 Bond valence method
The bond valence method is a popular method in coordination chemistry
that combines three concepts: oxidation state, coordination number and
bond length with Pauling's rules. Its popularity is due to its simplicity and
robustness. The bond valence method provides a more intuitive and
graphical representation of chemical structures, based on simple electron
counting (valence) rules. It is mostly used to correlate bond distances
with the valence of the atoms or vice versa, the valence of the atom with
the strength of its bonds.176
The Bond Valence method consists in splitting the total valence of the
atom into individual bond valences. The division takes into account the
observed bond lengths: the shorter the distance, the higher the bond
valence. This method is very convenient when the total bond valence is
known and for systems where the delocalization of electrons is negligible.
The total bond valence (bond valence sum) of each atom in the structure
can in most cases be equated to the oxidation number. Figure 7, gives
examples on different bond valence values for the different bond in the
carboxylate and carboxylic molecules.
Figure 7. Bond valence for the bonds in carboxylate (left) and carboxylic (right) molecules.
Adapted from REF 176.
48 | Theoretical background
Experimental | 49
3. Experimental
3.1 Materials
Below follows a brief description of the most relevant materials
employed in this study. All chemicals were purchased from commercial
suppliers: Sigma–Aldrich, Alfa–Aesar, Merk, Ciba Specialty Chemicals
and used as received.
The cerium salts: cerium (III) nitrate hexahydrate, cerium (III) acetate
hydrate and cerium (III) bromide were used as precursors for the cerium
oxides and/or cerium complexes. The acids and bases employed to adjust
pH of aqueous solutions were: Nitric acid, ammonium hydroxide, sodium
hydroxide, potassium hydroxide. Hydrogen peroxide has been used to
oxidize the aquatic cerium cations and cerium hydroxides. To form
coordination compounds and surface complexes the following organic
ligands were utilized: Oleic acid, benzoic acid, nitrilotriacetic acid,
methyl methacrylate, methacrylic acid, acrylic acid, n-butyl acrylate,
styrene, glycidyl acrylate, 2-hydroxyethyl methacrylate, PEG-diacrylate.
The radical initiators used were: 4,4’-azobis(4-cyanovaleric acid),
potassium persulphate and 2,2-dimethoxy-2-phenylacetophenone. Among
a variety of solvents, the most used were: double distilled water, n-
hexane, n-heptane, THF, chloroform, ethanol, acetone, isopropanol, 1,4-
butylene glycol, ethyleneglycol.
50 | Experimental
3.2 Characterization techniques
3.2.1 FT-IR
A PerkinElmer Fourier transform infrared (FTIR) spectrometer, Spectrum
One with Attenuated Total Reflection (ATR) sampling accessory was
used with a MIR (mid-infrared) beam source. The instrument is equipped
with KRS-5 and diamond ATR crystals on the top plate and with a MIR-
DTGS (mid-infrared deuterated tryglycine sulfate) detector. When
needed, samples were dried overnight in a vacuum oven at room
temperature. A few milligrams of sample were placed directly on the
ATR crystal. Spectra were recorded with 16 scans and a resolution of 2
cm−1
. The baseline was corrected as suggested by the accompanying
sorftware, Spectrum, from Perkin Elmer.
3.2.2 DLS
Particle size distribution was analyzed by Dynamic Light Scattering
(DLS) using a Zetasizer (Nano ZS, 2003, Malvern Instruments, UK). The
measurement angle was 173° (backscatter). Both, the standard general
purpose algorithm and the so-called high resolution mode were used for
the analyses. Disposable plastic cuvettes were used once per
measurement.
An aliquot of the dispersion was diluted with double-distilled water and
the diluted sample was then analyzed by DLS.
Experimental | 51
3.2.3 TEM
Transmission Electron Microscopy (TEM) and high-resolution TEM
images were obtained using two different microscopes.
A JEOL JEM-2100 transmission electron microscope (Cs = 1.4 mm,
point resolution = 0.25 nm) equipped with a LaB6 crystal as the electron
source was operated at 200 kV. A drop of a diluted aliquot of the sample
was deposited on ultrathin carbon film–coated copper grids (TED Pella).
Images were recorded by CCD camera (Gatan Orius SC1000).
A JEOL-2100F transmission electron microscope (Cs = 0.5 mm, point
resolution = 0.19 nm) equipped with a Schottky–type field emission gun
(FEG) as electron source was used to record HRTEM images by a Gatan
Ultrascan CCD camera (2k x 2k pixels), and electron energy loss spectra
and elemental maps by a Gatan Image Filter (GIF Tridiem 863 with 2048
channels). Before acquiring the element maps by energy–filtered TEM
(EF-TEM), the thickness map and core–loss spectrum of the region of
interest were obtained. The thickness of a region was estimated by the
mean free path of the inelastic electrons (λinelectric), which was calculated
by the ratio between elastic (ZLP) and inelastic (energy lost) electrons.
The thickness of the regions for elemental study was less than λinelectric.
The core-loss spectrum was obtained to confirm the presence of the
particular elements and their particular edge energy. In element mapping
obtained by EFTEM, the width of the slit in GIF and the selected energy
ranges used depended on the elements and were suggested by the
software, Gatan DigitalMicrograph, which was responsible for
acquisition as well as used for the analysis of the results.
52 | Experimental
3.2.4 UV-Vis
UV-Vis spectra of the samples were collected with a Perkin Elmer
Lambda-650 spectrometer. Two light sources were used: deuterium lamp
between 250 and 218 nm and tungsten lamp between 218 and 800 nm.
Plastibrand disposable UV–cuvettes with 1 cm of optical path length
were used for each measurement and its corresponding background.
Single scan spectra were recorded with a resolution of 1 nm.
3.2.5 TGA
To quantify the cerium oxide content of the dispersions,
thermogravimetry analyses (TGA) were carried out in a Perkin-Elmer
TGA analyzer. The temperature was set to increase from 25 °C to 800 °C
at the rate of 20 °C ·min−1
with an air flow of 40 mL·min-1
.
3.2.6 XRD
X-ray diffraction (XRD) analysis was carried out to verify the crystal
structure of the stabilized cerium oxide nanoparticles.
XRD analysis was performed using an Agilent Xcalibur III single–crystal
diffractometer with a 4-circle kappa geometry, equipped with Sapphire-3
CCD detector and Molybdenum radiation source. On the diffractometer a
capillary containing the stabilized ceria dispersion was mounted, and the
2D-data were converted and merged to a conventional powder diffraction
pattern.
Experimental | 53
3.2.7 PXRD
Powder X-ray diffraction (PXRD) studies were conducted in a
PANanalytical X'Pert Pro diffractometer using Cu radiation. An aliquot
of the polymerized sample was first dried at room temperature for 72
hours. This yields a film which was rinsed with double distilled water to
remove any residues of surfactants or even eventual dust deposited during
drying. The dried film was placed onto silicon wafers on which a drop of
chloroform was previously added to help attaching the film onto the
wafer. The solvent evaporated at room temperature prior analysis.
3.2.8 XPS
X-ray photoelectron spectroscopy (XPS) studies were conducted to verify
the valence of surface cerium ion in CeO2 nanoparticles.
The spectra were recorded using a Kratos AXIS UltraDLD X-ray
photoelectron spectrometer (Kratos Analytical, Manchester, UK). The
sample was analyzed using a monochromatic Al X-ray source. The
analysis area was below 1 mm2, with most of the signal from an area of
700 × 300 μm.
54 | Experimental
3.3 Synthetic procedures
Many different synthetic routes have been explored during the extent of
this study. The ones of most academic and industrial relevance have been
published and are described in detail in the appended papers. This section
is devoted to describe the different procedures conducted with emphasis
in the parameters that were found to alter the size, morphology or
dispersibility of the resulting nanoparticles.
Chart I. Process chart summarizing the evolution of the different synthetic routes
deleteA
Route 1A
Route 2A
Route 3A
Route 4A
deleteB
Route 1B
Route 2B
Route 3B
Route 4B
Route 5B
deleteC
Route 3C
Route 4C
Route 5A
deleteD
Route 3D
Route 4D
Route 5D
deleteE
Route 4E
Route 5E
Thermosensitive
Capping Agent
Functional
Capping Agent
Carboxylate
Capping Agent
Polymerization Process
Overview of synthetic routes
Experimental | 55
Route 1 – Ligand screening
This route is based in the precipitation of metal hydroxides for their
subsequent oxidation and stabilization with capping agents.
Two alternatives were explored: Route 1A and Route1B.
3.3.1.1 Route 1A
The different steps were:
1) Dissolution of cerium nitrate in water of different temperatures
(either at R.T. or in the interval of 60 to 90 °C)
2) Addition of acetic acid.
3) Start of high-speed homogenizer (Ultra–Turrax).
4) Addition of ammonium hydroxide. At this point, the system shall
be stirred for times between 5 to 15 minutes.
5) Increase of temperature to values between 70 and 90 °C.
6) Addition of hydrogen peroxide.
7) Addition of the capping agent in its carboxylic form.
8) The system shall be left under heavy stirring for a period between
30 minutes and 2 hours.
9) Optionally, the system can be left under gentle stirring (with
magnetic bar) for times spanning up to 48 hours.
*Steps 6 and 7 can be interchanged.
56 | Experimental
3.3.1.2 Route 1B
The different steps were:
1) Dissolution of cerium nitrate in water of different temperatures
(either at R.T. or in the interval of 60 to 90 °C)
2) Addition of acetic acid.
3) Start of high-speed homogenizer (Ultra–Turrax).
4) Addition of ammonium hydroxide. At this point, the system shall
be stirred for times between 5 to 15 minutes.
5) Centrifugation of the system at 4,000 rpm for 20 minutes.
6) Removal of supernatant
7) Re-dispersion (through heavy stirring) of the precipitate in
double distilled water at 70 – 90 °C.
8) Addition of hydrogen peroxide.
9) Addition of the capping agent in its carboxylic form.
10) The system shall be left under heavy stirring for a period between
30 minutes and 2 hours.
11) Optionally, the system can be left under gentle stirring (with
magnetic bar) for times spanning up to 48 hours.
The various amounts of the different ingredients are shown on Table III.
Experimental | 57
TABLE III
Component Typical values Variation range units
H2O 2 1 – 5 Liters
Cerium nitrate hexahydrate 30 30 – 120 grams
Acetic acid 20 0 – 30 grams
Ammonium hydroxide 22 15 – 30 grams
Hydrogen peroxide 8 5 – 20 grams
Capping agent 6 5 – 18 grams
The different capping agents tested were: itaconic, oleic, palmitic,
benzoic, isovaleric, isobutyric, 2-(2-Methoxyethoxy)acetic,
2-[2-(2-Methoxyethoxy)ethoxy]acetic, nitrilotriacetic, mandelic and
ethylenediaminotetracetic acid.
3.3.2 Route 2 – pH screening
Both the addition of H2O2 and the use of a carboxylic acid as capping
agent result in a drop of the pH of the system. The pH values can be
maintained in the neutral range (7 ±1) if the carboxylic capping agent is
replaced by its corresponding carboxylate (either by neutralizing with
NH4OH or by using the sodium salt of the acid).
58 | Experimental
3.3.2.1 Route 2A
The different steps were:
1) Dissolution of cerium nitrate in water of different temperatures
(either at R.T. or in the interval of 60 to 90 °C)
2) Addition of acetic acid.
3) Start of high-speed homogenizer (Ultra–Turrax).
4) Addition of ammonium hydroxide. At this point, the system shall
be stirred for times between 5 to 15 minutes.
5) Increase of temperature to values between 70 and 90 °C.
6) Addition of hydrogen peroxide.
7) Addition of the capping agent in its carboxylate form.
8) The system shall be left under heavy stirring for a period between
30 minutes and 2 hours.
9) Optionally, the system can be left under gentle stirring (with
magnetic bar) for times spanning up to 48 hours.
*Steps 6 and 7 can be interchanged.
Experimental | 59
3.3.2.2 Route 2B
The different steps were:
1) Dissolution of cerium nitrate in water of different temperatures
(either at R.T. or in the interval of 60 to 90 °C)
2) Optionally, addition of acetic acid.
3) Start of high-speed homogenizer (Ultra–Turrax).
4) Addition of ammonium hydroxide. At this point, the system shall
be stirred for times between 5 to 15 minutes.
5) Centrifugation of the system at 4,000 rpm for 20 minutes.
6) Removal of supernatant
7) Redispersion (through heavy stirring) of the precipitate in double
distilled water at 70 – 90 °C.
8) Addition of hydrogen peroxide.
9) Addition of the capping agent in its carboxylate form.
10) The system shall be left under heavy stirring for a period between
30 minutes and 2 hours.
11) Optionally, the system can be left under gentle stirring (with
magnetic bar) for times spanning up to 48 hours.
Carboxylates employed as capping agents were Na3NTA, sodium
benzoate, sodium oleate and sodium methoxyethoxi acetate.
The various amounts of the different ingredients are shown on Table IV
60 | Experimental
TABLE IV
Component Typical values Variation range units
H2O (first step) 2 400 - 600 mL
Cerium nitrate hexahydrate 30 30 – 120 grams
Acetic acid 20 0 – 30 grams
Ammonium hydroxide 22 15 – 30 grams
H2O (7th
step) 2 1.5 – 3 Liters
Hydrogen peroxide 8 5 – 20 grams
Capping agent 6 5 – 18 grams
A more detailed example of the application of Route 2B is found in the
synthesis of NTA-stabilized ceria nanoparticles reported in Paper I.
3.3.3 Route 3 – Temperature sensitive capping agents
This Route can be divided into 3 subcategories (3A, 3B and 3C). Routes
3A and 3B are modifications of Routes 1A and 1B. Route 3C was
specifically designed to tackle the issue of employing two different
capping agents, where one is thermosensitive.
Two thermosensitive capping agents were studied: 4,4’-azobis(4-
cyanovaleric acid) and acrylic acid
Whenever the capping agent decomposes at the moderate temperatures of
the reaction (70 and 90 °C) the syntheses described above as Route 1A or
Route 1B can be modified if after the addition of the hydrogen peroxide
Experimental | 61
the heating is stopped and the beaker, where the reaction is conducted, is
removed from any source of heat in order to accomplish a quick but
controlled cooling. Once the system reaches a temperature that the
capping agent can withstand, the capping agent is added.
The different steps can be described as:
3.3.3.1 Route 3A
1–5) Steps 1 to 5 are equivalent of those of Route 2A
6) Addition of hydrogen peroxide.
7) Heating is stopped.
8) The system shall be left under heavy stirring until it reaches a
temperature that does not significantly decompose the capping
agent.
9) At this point, the capping agent shall be added.
10) The intense stirring shall continue for at least 30 more minutes.
11) Optionally, the system can be left under gentle stirring (with
magnetic bar) for times spanning up to 48 hours. Since the
capping agent is thermosensitive, it is recommended that this last
step take place in a refrigerated environment.
62 | Experimental
3.3.3.2 Route 3B
1–7) Steps 1 to 7 are those of Route 2B
8) Addition of hydrogen peroxide.
9) Heating is stopped.
10) The system shall be left under heavy stirring until it reaches a
temperature that does not significantly decompose the capping
agent.
11) At this point, the capping agent shall be added.
12) The intense stirring shall continue for at least 30 more minutes.
13) Optionally, the system can be left under gentle stirring (with
magnetic bar) for times spanning up to 48 hours. Since the
capping agent is thermosensitive, it is recommended that this last
step takes place in a refrigerated environment.
Experimental | 63
3.3.3.3 Route 3C
The different steps were:
1) Dissolution of cerium nitrate in water of different temperatures
(either at R.T. or in the interval of 60 to 90 °C)
2) Start of high-speed homogenizer (Ultra–Turrax).
3) Addition of ammonium hydroxide. At this point, the system shall
be stirred for times between 5 to 15 minutes.
4) Centrifugation of the system at 4,000 rpm for 20 minutes.
5) Removal of supernatant
6) Re-dispersion (through heavy stirring) of the precipitate in
double distilled water at 70 – 90 °C.
7) Addition of the first (non-thermosensitive) capping agent as
carboxylic, carboxylate or their combination.
8) Addition of hydrogen peroxide.
9) Heating is stopped.
10) The system shall be left under heavy stirring until it reaches a
temperature that does not significantly decompose the capping
agent.
11) At this point, the second capping agent shall be added.
12) The intense stirring shall continue for at least 30 more minutes.
13) Optionally, the system can be left under gentle stirring (with
magnetic bar) for times spanning up to 48 hours. Since the
capping agent is thermosensitive, it is recommended that this last
step takes place in a refrigerated environment.
64 | Experimental
For routes 3A and 3B, the amounts of the different reactants coincide
with the values shown in Tables III and IV, respectively.
3.3.3.4 Route 3D
In contrast to the procedures followed in Routes 3A, 3B or 3C; Route 3D
is exclusively conducted at room temperature and therefore. Route 3D
was performed either using cerium nitrate or cerium acetate as precursors,
in combination with either carboxylates or carboxylic acids as capping
agents.
The steps followed in Route 3D were:
1) Dissolution of cerium precursor in double distilled water at R. T.
2) Addition of capping agent
3) Addition of hydrogen peroxide under heavy stirring
Amounts used in Route 3D are shown in Table V.
TABLE V
Component Typical values Variation range units
H2O 150 50 - 250 mL
Cerium precursor 10 5 - 40 mmol
Capping agent Same mole as
cerium precursor
From 0.2 to 3 times
the moles of cerium mmol
H2O2 (30 %) 1.2 0.5 – 1.8 grams
Experimental | 65
3.3.4 Route 4 – functional ligands
The ligands used as capping agents can be selected to have additional
reactive moieties within their molecular structure. In the present work,
two moieties were exploited: the azo bond, which decomposes with
temperature to form radicals able to start the polymerization of a variety
of monomers; and ligands with polymerizable double bonds. The
functional capping agents were selected to be carboxylic acids (or any of
its salt carboxylates) so they could be used in any of the Routes described
above.
3.3.4.1 Route 4A
This route follows the Route 1A, where the carboxylic acid used as
capping agent had reactive double bonds such as itaconic acid.
3.3.4.2 Route 4B
This route is based on Routes 2B or 3B, where the carboxylate salt had a
reactive (polymerizable) moiety. A detailed example is found on Paper
II, where surface-modified nanoparticles are prepared following the steps
described on Route 2B and selecting 4,4’-azobis(4-cyanovaleric acid)
(ACVA) as capping agent.
66 | Experimental
3.3.4.3 Route 4C
Route 4C is based on the developments achieved by Route 3B, where the
thermosensitive capping agent added on step 12 is the radical initiator
ACVA. This route is exemplified in the preparation of NTA/ACVA-
modified nanoparticles described in Paper III. (Please note that ACVA is
noted as V501 in the cited Paper).
3.3.4.4 Route 4D
Route 4D is based on Route 3D. The introduction of new steps into the
process of split Route 4D into two alternatives Route 4D1 and 4D2.
3.3.4.4.1 Route 4D1
Route 4D1 follows precisely the steps of Route 3D. The precursors
employed were cerium acetate and cerium nitrate and the capping agents
explored were acrylic and methacrylic acid.
3.3.4.4.2 Route 4D2
The steps followed in Route 4D2 were:
1) Dissolution of cerium precursor in double distilled water at R. T.
2) Addition of capping agent
3) Addition of monomer
4) Addition of hydrogen peroxide under heavy stirring
5) Stop stirring to allow the phase separation of the water and
monomer phases
6) Collection of monomer phase
Experimental | 67
Routes 4D1 and 4D2 were employed in the synthesis of methacrylate
modified nanoceria reported in Paper IV. The route there referred in the
Paper as Ac1 corresponds to 4D1 and the route referred in the Paper as
Ac2 corresponds to 4D2 here.
3.3.4.5 Route 4E
This route does not involve the synthesis of ceria nanoparticles but rather
the modification of commercially available dispersions of nanoceria with
acrylic acid. The surface modification reported on Paper V was based on
this Route 4E.
The steps followed in Route 4E were:
1) Addition of NYACOL® CeO2(AC)
2) Optionally, addition of double distilled water for dilution
3) Optionally, addition of solvent
4) Addition of acrylic acid
5) Stirring for 6 hours
Optionally, air or nitrogen gas can be flushed to remove acetic acid;
followed by a second stirring run of 3 hours
6) Addition of monomer
7) Addition of AIBN (10% in acetone)
8) Stir or agitate
9) Flush N2 gas to remove oxygen from headspace
10) Place in water bath or oven at 70 °C
68 | Experimental
In case the monomer is water soluble, such as 2-hydroxyethyl
methacrylate (HEMA), it can be added as step 3 instead of step 6.
Solvents used in step 3 were: acetone, ethanol, isopropanol or mixtures of
them.
Typical amounts for the reactants of Route 4E are shown on Table VI.
TABLE VI
Reagent Typical values Variation range Respect to
NYACOL CeO2(AC) 15 wt% 1 – 20 wt% monomer
Acrylic acid 10 wt% * 5 – 20 wt% * NYACOL
Solvent 50 wt% * 0 – 100 wt% monomer
Route 4E was exploited in the preparation of acrylate-modified ceria
nanoparticles for the subsequent formation of nanocomposites reported
on Paper V.
3.3.5 Route 5 – polymerization strategies - enabling
Four polymerization routes were pursued to encapsulate the formed
nanoceria into a polymer matrix: emulsion and miniemulsion
polymerization, precipitation polymerization and photocuring.
Experimental | 69
3.3.5.1 Route 5A – emulsion polymerization
An emulsion polymerization process was used to encapsulate solvent-
borne nanoceria prepared following Routes 1 and 2 and also to form
hybrids with ceria nanoparticles modified with initiators and
polymerizable ligands, as prepared in Route 4B and 4C. Route 5A was
also the one selected on Paper III to conduct the encapsulation of the
nanoceria. A monomer-in-water emulsion was stabilized by anionic
surfactants. The aqueous phase was added first, then the monomer and
finally the surfactant. Energy was applied in form of stirring or agitation
to form monomer droplets. The air in the headspace was replaced by N2
gas. The temperature was raised to 70 – 75 °C and then the initiator was
added in those cases where the nanoceria was not already surface
modified with radical initiators.
Monomer concentration was usually between 5 and 30 wt% respect to
water content. The surfactant (Dowfax 2A1) was added in the minimum
necessary amount to yield a stable (for at least for 24 hours) emulsion
(typically 2 wt% respect to the monomer). When the water phase is of
high ionic strength or when nanoparticles are dispersed in it, the
surfactant concentration could reach 10 wt% of the monomer. And the
initiator is typically added as 0.5 wt% respect to the monomer. An
emulsion polymerization is usually kept at 70 °C for 4 hours.
It shall be noted that when preparing the blanks (ceria–free), it was
usually not possible to reproduce a blank with the concentrations of
surfactants needed to emulsify nanoceria–containing solutions.
70 | Experimental
3.3.5.2 Route 5B – Miniemulsion polymerization
Miniemulsion polymerization was chosen to try to encapsulate the
modified nanoceria prepared following Route 4B, as in Paper II. It
proceeded similarly to Route 5A, however when the emulsion was
obtained and corroborated stable, the amount of surfactant was doubled
and higher energy was applied into the system by means of an ultrasonic
probe. To avoid undesired heating up during this step, the emulsion was
placed in ice bath.
It shall be noted that when preparing the blanks (ceria–free), it was
usually not possible to reproduce a blank with the concentrations of
surfactants needed to prepare a miniemulsion of nanoceria-containing
solutions.
3.3.5.3 Route 5C – precipitation polymerization
Precipitation polymerization was carried out for samples prepared in
Route 4D. The monomer-modified ceria nanoparticles were placed in a
suitable vial or bottle under stirring. A second monomer, normally
methyl(methacrylate) was added to the solution. Then 0.5 wt% of KPS
initiator, respect to the monomer, was added. The oxygen of the
headspace was removed by flushing N2 gas for a time no shorter than 2
minutes. The vial was then placed in a water bath at 70 °C and kept under
stirring for 4 hours. An example is provided in Paper IV.
Experimental | 71
3.3.5.4 Route 5D – Photopolymeriztion
In order to photopolymerize the ceria in monomer dispersions obtained
by Route 4D, to a given amount of ceria in monomer dispersion 1 wt%
(respect to the monomer) of photoinitiator Irgacure 651 was added and
stirred until completely dissolved. Films were made either on glass or in
Teflon mold and then the sample was irradiated for 5 minutes with the
UV source at ambient temperature. The light source used for curing was a
Black-Ray B-100AP (100 W, λ=365 nm) Hg UV lamp, which after the
aforementioned irradiation time subjects the sample to a total dose of
4.8 J·cm-2
, as determined using a Hamamatsu light power meter
(C6080-3) calibrated for the emission line at 365 nm. Route 5D was used
in the preparation of thermosets described in Paper IV.
3.3.5.5 Route 5E – Thermal curing
The acrylate modified NYACOL®CeO2(AC) nanoparticles can be
polymerized in situ if monomer and a radical initiator are added to the
system. One example that exemplifies the thermal curing conducted on
Paper V is:
To the vial containing the acrylate-modified nanoceria, desired volume of
monomer was added. The necessary amount AIBN dissolved in the
minimum amount of acetone was then added to match a final AIBN
concentration of 2 wt% respect to the monomer. The vial was then stirred
or agitated, N2 gas was flushed to remove oxygen from the heaspace. And
finally the mixture was placed in water bath or oven at 70 °C.
72 | Experimental
Results and discussion | 73
4. Results and discussion
Summary of the focus of each of the appended Papers:
Paper I established the scientific grounds regarding the coordination of
carboxylic acids, particularly aminopolycarboxylates, to the surface of
ceria. Defined the interaction as ionic, and characterized the interaction
by shifts in the vibration bands of the carboxylate group as shown by
FTIR.
Paper II utilized the main findings from Paper I to produce nanoparticles
with azo moieties on the surface that could trigger polymerization
through radical formation and thus resulted in nanoparticle encapsulation
in latex polymer particles.
Paper III made use the developments accomplished so far to formulate
not only encapsulated particles, but also a stable hybrid through an
emulsion polymerization process, compatible with those use by the
Industry to produce water-borne acrylic paints.
In Paper IV a new surface modification was carried out using
methacrylate moieties on nanoceria surface that were later polymerized in
100% systems that led to novel nanocomposites of enhanced mechanical
properties.
Paper V described the modification of commercial ceria nanoparticles by
ligand exchange. In this case, the resulting nanoparticles contained
acrylate moieties on their surface that could be polymerized leading to
novel nanocomposites with ceria content exceeding 15 wt%.
74 | Results and discussion
4.1 Basic principles
The architecture of cerium oxides consists on only two elements in their
ionic form: cerium cations and oxygen anions alternated in a
tridimensional network that tends to form an ordered structure
(amorphous cerium oxides are also possible). This is true for cerium
oxides of all sizes, and that includes cerium oxide nanoparticles.
However, at the surface the ordered architecture is disrupted and —in the
absence of any other elements— the outermost atoms can only be cerium
or oxygen. In CeO2, each bulk cerium tetravalent cation coordinates
(form bonds) to eight neighboring oxygen atoms; in Ce2O3 the
coordination of the trivalent cerium cations is reduced to six. In both
cases the coordination number of the oxygen anion is four. A Ce4+
sitting
on the surface would only coordinate half of the bonds, the ones pointing
to the core of the particle, and would have four more uncoordinated
bonds —dangling bonds— pointing outwards from the surface of the
particle and avid to react. For Ce3+
the number of dangling bonds is
reduced to three and this is energetically more favorable and thus it is
expected that whenever a surface atom can reduce its valence it would do
so. In ceria, the reduction in valence of surface cerium ions is
accompanied by the generation of an oxygen vacancy, which explains the
ability of cerium oxides to act as oxygen buffers, an ability which is
known as oxygen storage capacity (OSC).98, 117
As reviewed above, OSC
results in a number of applications and for that reason, the mechanism
behind the formation of oxygen vacancies has been extensively studied.
Cerium oxide nanoparticles have been described as consisting of a
surface layer of Ce2O3 and a core of CeO2.177
Interestingly, while the
enrichment in trivalent surface cerium has been corroborated, and
Results and discussion | 75
explained in terms of the facile redox reaction between Ce3+
and Ce4+
, the
driving force for this singularity has not been thoroughly discussed.
According to thermodynamics, in aqueous solution Ce3+
is more stable
than Ce4+
. However, in the bulk, the dioxide (CeO2) is energetically more
stable than the sesquioxide (Ce2O3).178
This is the reasoning behind the
hypothesis for the thermodynamic origin of the surface valence reduction
proposed in Paper I. However, this thermodynamic explanation holds for
aqueous environments. If the same phenomenon happens in the absolute
absence of water there must be other forces driving it, perhaps the energy
gained by reducing the number of dangling bonds is sufficient. While the
aforementioned hypothesis on the thermodynamic origin of the valence
reduction for cerium oxides exposed to water could not corroborated, the
coexistence of both trivalent and tetravalent cerium ions was indeed
asserted by the XPS analysis reported in Paper I, see Figure 8. This
supported the hypothesis for the surface valence reduction in aqueous
ceria nanoparticle dispersions.
In case oxygen occupies the outermost surface positions, it will still have
very reactive dangling bonds. However, oxygen is more versatile to
satisfy its uncoordinated bonds and two reasons seem to prevail when
giving a plausible explanation. First, oxygen is highly electronegative and
thus combines chemically with virtually any other element that might be
present (with the notable exception of the noble gases and metals).
Additionally, this reactive oxygen anion can hydrolyze water and bond a
proton (vide 35) and thus terminate the metal oxide surface in hydroxyl
groups.170
76 | Results and discussion
Figure 8. XPS spectra of NTA–modified ceria nanoparticles. From E.S.I. of Paper I
Since ceria is an ionic crystal,179
the surface cerium atoms shall be
regarded as ions, with the implications this has in its chemistry and the
bonds they form. The model described in Paper I predicted that for ceria
particles in aqueous solution, the chemistry of those surface cerium ions
would be equivalent to that of aqueous cerium ions. In consequence, ceria
is subjected to surface chemical reactions such as the hydrolysis of the
surface cations. This contributes to explaining the origin of hydroxyl
groups on ceria surface. There are now two simultaneous but not
competing processes that result in the coverage of this metal oxide
surface by –OH. One is the hydrolysis of the anion, by which the surface
oxygen takes a proton from the surrounding water. The other one is the
hydrolysis of the cerium cation, which would seize an –OH, Figure 6.
Independently of what hydrolyzes, the cation or the anion, the result is
equivalent: a hydroxylated surface, Figure 9. Most likely, both hydrolysis
happen simultaneously. However, if one is more significant than the
other, the change in pH would discern between the two.180
Results and discussion | 77
Figure 9. Hydroxylated ceria surface viewed from different angles.
The model this work is elaborating is now refined by assuming that not
only the hydrolysis between the solvated Ce3+
and the solvated ceria
surface shall be equivalent but the coordination chemistry should also
resemble. This realization unveiled very interesting consequences. There
has been extensive research in coordination chemistry and particularly for
cerium, the stability constants of many different organic ligands can be
found in the literature.181, 182
As a result, the stability of the surface
complex can be predicted, which brings an immediate benefit by reducing
the tedious trial–and–error that experimentalists face when testing their
assumptions. In addition, if the complex is known to be stable in solvents
other than water, the ceria nanoparticles will be dispersible in such
phases.
78 | Results and discussion
Results and discussion | 79
The most stable coordination compounds for aquatic cerium ions are the
carboxylic acids, Table VII. Their stability is pH dependent but in general
the ranges of pH that led to stable complexes are wide enough and
fortunately, cover the region of moderate acidity (6 to 4) where metals do
not suffer extensive side reactions such as precipitation due to hydrolysis.
The logarithmic values of the stability constant for the metal–carboxylate
complexation (log β) is proportional to the sum of the pKa of the acid
(ΣpKa), which indicates that the complex is actually formed between the
carboxylate group and the metal.183
Furthermore, it has been shown that
the oxygen atoms in the carboxylate are at a bonding distance to the
metal, thus taking the responsibility for the chemical interaction between
the two species.184
It should not come as a surprise since the basic oxygen
atoms of the carboxylate are electron–rich and able to form π–bonds (in
addition to σ–interactions) with coordinating metals. However, the
implications of the proportionality between log β and ΣpKa are far
deeper. This has been interpreted as clear evidence for ionic interaction
between the carboxylates and the lanthanide cations (e.g. cerium).183, 185
For the oxygen atoms of the carboxylate to be able to form ionic bonds
with a metal, the carboxylate has to first or simultaneously deprotonate,
meaning that the complexation is actually a cation exchange process.186
The ionic interaction also exhibits less directional restrictions when
bonding. Compared to a covalent bonding situation that is highly
restricted by well define orbital orientations; the ionic bond is only
restricted by steric considerations.187
In addition, most carboxylic acids
coordinate in the inner–sphere;163-165
hence the stability of the resulting
coordination compounds. In a display of brilliant chemistry, Choppin
related the thermodynamics of the dissociation of different carboxylic
80 | Results and discussion
acids, with the structure of the resulting complex and concluded that the
weaker the carboxylic acid, the more stable the complex.162
This is, of
course, treasured information for the selection of capping agents for ceria
nanoparticles. It also allows to efficient exchange of capping agents when
there is need for it. Thermodynamic considerations in ligand exchange
reactions are discussed in more detail on Paper V. Recent papers that are,
obviously, not aware of this valuable information, report the exchange of
surface ligand as the simple addition of excess of the desired capping
agent,188
which is only a demonstration of brute force versus chemical
refinement.
If carboxylic acids are the strongest bonding ligands among the possible
organic functions, the particular case of aminocarboxylates has been
reported in the literature as of outstanding stability for the cerous ion.145,
147, 182, 189 Indeed, aminocarboxylates such as iminodiacetic acid (IMDA);
nitrilotriacetic acid (NTA); Ethylenediaminetetracetic acid (EDTA);
Diethylenetriaminepentacetic acid (DTPA); Propylenediaminetetra-acetic
acid (PDTA); Ethyleneglycol-bis(2-aminoethylether)tetracetic acid
(EGTA) or 1,2-Diaminocyclohexanetetra-acetic acid (DCTA) have been
used in the isolation of different metals, especially the rare-earths.190
Accordingly, and to verify that the coordination chemistry of both the
aqueous Ce3+
and the surface of ceria are of similar chemistry, in
Paper I, ceria nanoparticles were synthesized and in situ modified with
NTA, Figure 10. Nitrilotriacetic acid was selected because it has been
extensively studied in regards to its coordination to lanthanides, including
cerium,147, 189, 191-201
and because the stability constants of the complexes
were available.182, 189
But perhaps more imporatantly, because the
Results and discussion | 81
addition of H2O2 to a system comprising the cerous nitrilotriacetate
complex (Ce-NTA) has been shown to result in the oxidation of the
cerium metal while it left the NTA molecule unaffected.202
In fact that
made NTA not only a potential successful stabilizer for ceria
nanoparticles (a hypothesis in Paper I) but made it fully compatible with
the synthetic routes designed and pursued in this study (Routes 1 to 3,
exemplified in Papers I, II and III). All the experimental data presented
in Paper I supports this hypothesis. Particles could be synthesized small
and were stable over long periods of time, Figures 11 and 12. Not only
the so prepared nanoparticles showed impressive stability over time, but
the FTIR analyses revealed the equivalence of the bonds formed between
the carboxylate groups of NTA with both cerium ions (the free ion in
aqueous solution and the cerium ions on ceria surface). This not only
supported our assumption but also demonstrated that carboxylates form
inner-sphere complexes on ceria surface. The implications are of
importance. Ceria, as well as many other metal oxides, in aqueous system
have been understood as covered by hydroxyl groups, probably
resembling the surface of covalent compounds such as silica. However,
the inner-sphere model indicates that the process is a mere ligand
substitution. In the ceria case, the –OH is replaced by a more stable,
preferred, ligand: the carboxylate. One should make a clear distinction
between hydroxyl groups coordinated ionically such as in the ceria
case203
and the cases where –OH is bound covalently to the surface. This
later case is that of covalent compounds such as silica. The oxygen atom
of the surface –OH is bound to Si covalently and because the electronic
configuration of silicon prevents it from forming ionic bonds, the
replacement of the hydroxyl group is unlikely to happen as a ligand
82 | Results and discussion
exchange reaction. In contrast, the surface Si–OH is susceptible of
condensation reactions that led to either Si–O–Si–R or Si–O–C–R, in
agreement with the covalent nature of the compound.
Figure 10. Nitrilotriacetic acid (NTA) molecule
The summary of the knowledge gained during the study reflected in
Paper I, is that carboxylic acids shall be pursued as ceria nanoparticle
stabilizers because they form stable inner–sphere surface complexes. In
general, such modifications would remain stable unless exposed to a
weaker acid144, 162, 204-207
or to a large excess of any other.188
In particular,
aminopolycarboxylates offer the advantage of the chelate effect besides
the coordination of the nitrogen atom to the nanoparticle surface.166, 191
Results and discussion | 83
Figure 11. DLS of NTA-modified ceria nanoparticles 3 and 6 months after synthesis, From Paper I
Figure 12. TEM micrographs of ceria nanoparticles, 9 months after synthesis. From Paper I
84 | Results and discussion
4.2 Predictions of the Bond Valence Model
Interestingly, the inner and outer sphere models are consistent with the
bond valence theory. In CeO2, the oxidation number of cerium is four.
The valence of cerium, disregarding any delocatization, coincides with
the oxidation number and thus amounts to four. Each cerium ion is
surrounded by eight oxygen anions, therefore the coordination number of
cerium is eight. Because all the oxygens are symmetrically equivalent,
the valence has to be equally divided between all the Ce-O bonds:
4 ÷ 8 = 0.5. When consider some degree of delocalization, the effective
valence would be somewhat lower than 4 and thus the bond valence
would, as well, be slightly lower than 0.5. For Ce2O3, the oxidation
number and valence are 3 and the coordination number is 6, this results in
6 ÷ 3 = 0.5. Again, no delocalization is considered here. For both cerium
oxides, and any mixed valence state, the oxygen always has a valence of
2 and it is surrounded by 4 equivalent cerium ions, which makes a
valence of 2 ÷ 4 = 0.5. The perfect match between the valence
contribution of the cerium and oxygen bonds, showcases the great
stability of such compounds. It is worth noticing that the surface atoms
need to satisfy a bond valence of 0.5 as well, since despite their
uncompleted coordination outwards, it is not possible for them to increase
the valence of the bonds towards the bulk because those are already
“saturated” with a valence of 0.5.
Successful doping and stable solid solutions (mixed oxides) can be
predicted using the Bond Valence model. Tetravalent cerium in ceria is
eight coordinated, while trivalent cerium is six coordinated. Both show a
bond valence towards oxygen of 0.5 (4/8 = 3/6 = 0.5). The prediction is
Results and discussion | 85
that other elements with bond valences towards oxygen of 0.5, such as Zn
or Zr, are potential candidates to be successfully incorporated into the
ceria structure, provided they have a similar size of that of the cerium
cation they are replacing. Indeed, ceria has been doped with zinc;
reversibly ZnO has been doped with Ce and mixed oxides of CeO2–ZnO
and CeO2–ZrO2 have been prepared and extensively studied.208-210
The Bond Valence Model can also be applied to organic ligands.176
A
comparison between the carboxylic and carboxylate situations is shown
in Figures 13a and 13b. In both cases, the carbon atoms have been
assigned a valence of 4, which in case of carboxylic acids, is divided as:
1.1 units to bond the next carbon in the carbon sequence, 1.8 units to the
carbonyl oxygen and 0.8 units to the hydroxyl oxygen. In contrast, when
the acid deprotonates to a carboxylate, the bonds between the two oxygen
atoms can hybridize and thus, 1.45 units of valence are assigned to each
of the carbon–oxygen bonds. This affects not only to bond distances, but
to the strength of the oxygen ligand bond. For carboxylic acids, the only
intermolecular bonding possible is through hydrogen bonds, as shown by
the dashed lines of Figure 13b. However, a carboxylate can either form
up to three hydrogen bonds or bond an electron acceptor with a valence
of 1.1 (0.55 x 2).
86 | Results and discussion
Figure 13. Expected structures and bond valences of different molecules.
Fig 13a) has been adapted from REF 176.
C C
O
O
H
H
H
C C
O
O
H
H
H
H
R C O
H
H
R C O
H
HH
O HO H
N
H
R
H
N
O
O O
1.45
1.45
0.55
0.55
1.1
0.97
0.03
0.97
0.03
1.1
1.1
1.8
0.8 0.2
0.2
1.0
1.0
1.0 1.0
0.8
0.2
0.2
1.01.0
1.0
0.8 0.20.4
0.4
0.4
1.0
0.8
0.2
0.41.66
1.66
1.66
0.33 0.17
0.17
1.2 0.20.8O H
0.8 0.2
0.6
0.6
0.1
O H0.8 0.2
0.4
0.8
H
(a) (b)
(c) (d)
(e) (f) (g)
(h) (i) (j)
Results and discussion | 87
The fact that the oxygen atoms in a carboxylate ligand can form bonds
with a valence contribution of ca. 0.5, explains well the fact that
carboxylates have been found to bond in a chelate fashion and three
carboxylates, as it happens in NTA, can precipitate a trivalent cation,
such as Ce (III), from aqueous solution. In addition, a bond strength of
ca. 0.5 units of valence per carboxylate oxygen, matches precisely the
valence of the dangling cerium surface bonds, explaining the affinity of
these ligands for cerium oxide surfaces.
One useful consequence of applying the bond valence method is that
strong bonding coordination compounds can be predicted. For instance, it
is possible to predict that carboxylic acids would bond on ceria surface,
but nitrates would not. In this respect, the Bond Valence model discerns
between inner and outer-sphere behaviors. The oxygen atoms in nitrates,
Figure 13i, can only form bonds of valence 0.17 or 0.33. All of them too
far from the 0.5 valence required to bond cerium in the inner-sphere.
Alcohols, as shown in Figure 13c, are only able to form weak hydrogen
bonds through both the oxygen and hydrogen of the hydroxyl group. In
the eventual case of deprotonation, the remaining valence of the oxygen
would lie between 0.8 and 1, depending on whether a hydrogen bond
(0.2) is formed.
In primary amines, Figure 13j, the total valence of the nitrogen is 3 and it
is split in 1 + 2 x 0.8 = 2.6 which leaves 0.4 for bonding through the lone
pair of the nitrogen. This 0.4 dative bond would be used to bind ceria
surfaces in the absence of carboxylates.
88 | Results and discussion
This demonstrates that the valence model can be used as a tool to predict
surface coordination and that this model fits with the experimental results
obtained in this study.
4.3 Robustness of the carboxylic acid based systems
As continuation of the work, and in order to test the robustness of this
methodology, a number of ceria modifications were conducted with the
carboxylic acids listed in Experimental section (benzoic, oleic, palmitic,
mandelic, etc.), results not included in the appended papers. The fact that
in all cases an interaction between nanoceria and the carboxylic acids was
observed, strengthen the assumption that is the carboxylic group (the only
thing all these molecules had in common) what was causing the strong
interactions. An example that illustrates well this point was the addition
of benzoic acid to synthesis such as those of Route 1A (vide 54). When
benzoic acid was added to a dispersion of unmodified ceria in aqueous
solution, the particles irremediably and almost instantly phase-separated
and aggregated at the water-air interphase. This is easily explained due to
the hydrophobic character of the aromatic ring of the benzoate, that
would now cover the surface of the ceria nanoparticles. The experiment
was very visual: the bright orange dispersion would turn colorless and the
precipitate would be of pale yellow color. If the particles were collected,
they could then be redispersed in suitable organic solvents. However, the
aggregation experienced during this rough surface modification did
compromise the particle size and therefore only short-term stable
dispersions were attained. However, these experiences were useful for the
subsequent developments.
Results and discussion | 89
Many carboxylate modifications were tested against dispersibility and
stability. For example, ceria was successfully dispersed in 1,4-butylene
glycol, Ethylene glycol, ethanol and water when modified with 2,2-
(Methoxyethoxy)acetic acid. When oleic acid was used, ceria dispersed
well in short–chain hydrocarbons such as hexane or heptane. Citric acid,
poly(acrylic acid) and itaconic acid provided stability in aqueous
solution. Since some of these acids were already reported in the literature
as ceria stabilizers, their use allowed guaranteeing that the synthetic
approaches carried out in this work produced ceria nanoparticles of
similar characteristics.
4.4 Encapsulation of nanoparticles - nanocomposites
To formulate novel ceria–polymer nanocomposites the first step had to be
ensuring a successful encapsulation of the ceria nanoparticles into
polymer matrices. A carboxylic acid with a reactive azo moiety was
suggested as polymerizable ligand to be used as ceria surface modifier by
Prof. Leiza (see Papers II and III). As expected, the radical initiator
4,4’-azobis(4-cyanovaleric acid) (ACVA) was a very thermosensitive
molecule and a particularly weak dicarboxylic acid, Figure 14. In view of
that, the synthetic protocol followed along previous synthesis (based on
Routes 1 and 2, vide 54) had to be optimized. This new route is described
in Paper III. The two most significant alterations were i) the need to wait
until the temperature of the reaction dropped to ca. 30 °C, in order to
minimize the cleavage of the azo moiety and ii) that the carboxylic acid
90 | Results and discussion
was deprotonated in high pH solution prior being added to the
nanoparticle dispersion in order to accelerate the surface coordination of
the ligand (by removing the deprotonation step in the cation exchange
reaction) and thus minimize the aggregation of ceria nanoparticles.
Interestingly, these changes affected to a large extent the morphology of
the resulting nanoparticles. It is worth recalling that the particles obtained
during the synthesis associated to Paper I were spherical. However, the
nanoparticles obtained during this combined ACVA–modifications
consisted in a mixture of nanorods and spherical nanoparticles, see Figure
15 (Figure 2 in Paper II). Previous studies suggest that for such
precipitation reactions, the morphology might be dependent on whether
the forward or reverse precipitation methods are followed.28
This suggests
that the resulting morphology is dependent on the pH or more precisely,
changes in pH during synthesis.
Figure 14. 4,4’-azobis(4-cyanovaleric acid) (ACVA) molecule
Results and discussion | 91
Figure 15. TEM of ACVA-modified ceria. Two morphologies can be appreciated:
nanorods and spherical particles. Adapted from Fig 2 in Paper II.
In order to corroborate that the findings from Paper I are applicable to
this new carboxylic acid, the FTIR spectra of the surface complex and the
aqueous coordination compounds were correspondingly compared and
equate. Observing a comparable shift between the carbonyl vibration
band of the protonated acid and the asymmetric vibration of the
carboxylate coordinating to cerium for both ACVA and NTA, allows us
to confirm that despite lacking values for the strength of the ACVA to
Ce3+
bond, it had to be of similar magnitude to those formed between
92 | Results and discussion
NTA and Ce3+
. Consequently the inner-sphere can be extended to this
system and with it all the associated benefits, vide 34.
Performing a synthesis based on the steps of Route 4C (see Experimental
section), ensures the survival of the reactivity of the azo moiety after the
synthesis and thus, the resulting dispersion could be polymerized on-
demand at a later stage. Indeed, following a conventional emulsion
polymerization process (i.e. an anionic surfactant is added to stabilized
the precipitating polymer particles), these NTA&ACVA–modified ceria
nanoparticles allowed to graft a polymer from the nanoceria surface
which resulted in stable hybrid particles dispersed in aqueous solution,
details in Paper III. It should be highlighted that the only radical initiator
present in the system was the ACVA adsorbed on the nanoparticles.
However, a better (less aggregated nanoparticle dispersion) could be
produced if the initiator capping agent was added at higher temperatures
(i.e. earlier in the process of making nanoceria, as described in Route
2B). This inevitably triggered the cleavage of the azo moieties and for
this reason the polymerization step had to be conducted straightaway. In
this case the process resulted in nanoceria successfully encapsulated in
latex particles, see Figure 16. Further details on Paper II.
Results and discussion | 93
Figure 16. TEM micrograph of the hybrid formed after polymerizing ACVA-modified
ceria with MMA. Adapted from Figure 4, Paper II.
A series of latex hybrids with different monomer compositions were
made, demonstrating the robustness of the ceria encapsulation process
towards different monomer compositions, Figure 17. The evaluation of
films formed after the coalescence of the resulting hybrid particles
showed that the ceria nanoparticles remained well dispersed after film
formation, Figure 18. It should be emphasized that the emulsion
polymerization process followed in Paper III is very robust and similar
to those used in the industry. This should suffice to ensure the readiness
of this approach for encapsulation processes at industrial scale.
94 | Results and discussion
Figure 17. Appearance of the cast hybrid films, Figure 9 in Paper III
Figure 18. TEM micrograph of the hybrid film b of Figure 9 above these lines.
From Paper III, Figure 10.
When using ACVA as initiating ligand, polymer chains are consequently
grafted–from the surface. This minimizes crosslinking of the polymer
chains, which is desired for applications such as coalescing films for
Results and discussion | 95
coating technology. An alternative route to grafting–from a surface is
grafting–to, which implies that the surface functionality must be
polymerizable e.g. have a reactive double bond that can react with a
propagating chain. Modifying ceria with polymerizable double bonds is
expected to yield completely different mechanical properties due to the
multitude of reactive sites originated on ceria surface, Figure 19.
Nonetheless, this new approach also introduces a limitation: because the
surface modifier is in itself a monomer, at the moderate temperatures of
synthetic reaction (70 – 80°C) the polymerization is prematurely initiated,
causing early undesired crosslinking of the particles in an emulsion
polymerization process. In order to maintain the polymerizability of the
surface modifiers intact during the synthesis of ceria, a room temperature
route was designed, see Route 4D or Paper IV. In short, a cerous
methacrylate complex was formed in aqueous solution of pH 6. Adding
the strong oxidizing agent, hydrogen peroxide, yielded the ceric complex,
that at the pH of the solution is able to hydrolyze water and precipitate as
methacrylate–modified nanoceria. The resulting aqueous dispersion can
be blended with short-chain alcohols and thus conduct a precipitation
polymerization or dispersion polymerization reaction. Alternatively, the
modified nanoceria can be transferred to certain organic solvents or,
remarkably, to monomer mixtures such as HEMA, PEG-DA, gycidyl
acrylate, and similar hydrophilic monomers (see Paper IV). Transfer of
the modified ceria nanoparticles to a monomer phase gives a 100% solids
formulation that after photo-polymerization produces transparent films
that manifest “nanocomposite improvements”: combination of the
properties of the individual components, such as UV absorbance, in
addition to new properties that neither of the individual components had
96 | Results and discussion
(mechanical performance, refractive index, etc). Indeed, the
photopolymerization of a sample prepared following Route 4D3 with
PEG-DA monomer yields a hybrid nanocomposite of homogeneous
appearance, Figure 20. This was exemplified in Paper IV as sample Ac3.
Figure 19. Thermoset resulting from grafting–to the surface of ceria
Figure 20. Thin films of nanoceria–PEGDA (left) and PEGDA (right).
Results and discussion | 97
The so-prepared nanocomposite, with nanoceria content of ca. 2%,
exhibited a significant change in mechanical performance compared to a
reference sample that did not contain any ceria nanoparticles. From DMA
analyses, it was observed that the Tg, as determined by the tan peak
value, was shifted upwards from 90 ⁰C to 120 ⁰C, denoting a very strong
reinforcing effect of the nanoceria, Figure 21. Intriguingly, the modulus
in the rubbery region was lower for the nanocomposite compared to the
reference, Figure 22. If the theory that applies to polymer thermosets is
applied to hybrid nanocomposites, then it implies that the crosslinking
density was lower for the nanocomposite than for the reference. A lower
crosslinking density while at the same time, an enhancement of 30 ⁰C in
Tg is counterintuitive, however not unreasonable. Ceria is a UV absorber
whose absorption overlaps with that of the irradiation during curing; and
while it was not able to compromise a full polymerization, it could have
affected the kinetics of the reaction. In addition, the fact that the
methacrylate monomers were not homogeneously distributed in the
system, but concentrated on the surface of the nanoparticles could lead to
a change in the propagation and termination mechanism of the acrylate
polymer chains as they encounter and graft to the nanoparticles. It is well
known that acrylates and methacrylates undergo different termination
mechanisms.211
The lower crosslinking density, despite the uncertainties
on its origin, does nothing but stress that the changes in mechanical
properties, i.e. higher Tg, are consequence of the interphase modification
that resulted after encapsulating ceria nanoparticles with a methacrylate
interface.
98 | Results and discussion
Figure 21. tan δ of the nanocomposite and reference sample as function of
temperature. From Paper IV, Fig. 11
Figure 22. Storage modulus as function of temperature. From Paper IV, Fig. 10
Results and discussion | 99
It is worth mention here that ceria has been described as radical
scavenger212
and therefore when present during a polymerization, lower
molecular weights, i.e. shorter chains of the polymer, can be expected.
However, the mechanism of radical scavenging during polymerization
processes has not yet been described. One possibility is that ceria, due to
its OSC, releases O2 in the anaerobic conditions of the polymerization
and this O2 is then responsible for scavenging the radicals that terminates
chain growth prematurely.
To this point, the coordination chemistry of different carboxylate ligands
has been exploited to synthesize ceria nanoparticles capped with a variety
of carboxylate ligands. However, an alternative and facile route to obtain
nanoceria endowed with reactive moieties (or for that matter, any other
feature), that does not involve any synthesis of ceria nanoparticles, is the
surface modification of commercially available nanoceria dispersions.
This work has argued that the coordination of carboxylates during the
synthesis of ceria was possible due to the inner-sphere complexation that
the carboxylates are able to achieve. The inner–sphere model is a
graphical, intuitive representation for the chemical process that involves
the replacement of water molecules and hydroxyls, coordinated to the
metal by the inner–sphere capable ligand. If water and hydroxides are
regarded as ligands this process is nothing more than a simple ligand
exchange reaction. It should not come as surprise that most of the
commercially available nanoceria dispersions employ carboxylates,
polycarboxylates or polymeric carboxylates as capping agents. As already
reviewed in Paper I, the driving force for inner or outer sphere
100 | Results and discussion
complexation resides, primarily, in the ΔS of the reaction and this allows
to quantitatively describe the inner-sphere value of the different acids.207
A more practical, yet not as exact, method to estimate the inner or outer
sphere behavior is the pKa of the carboxylate. There is enough evidence
to classify acids with pKa below 2 as outer–sphere and it is safe to say
that the inner-sphere complexation dominates for carboxylic acids of pKa
above 3. For 2 < pKa < 3 an intermediate situation occurs.162
Special care
should be taken here. This might be misleading and one could think that
the higher the pKa value of the acid, the more inner-sphere behavior. This
is only valid for monocarboxylic acids that do not form other ligand-to-
metal bonds or that do not have conjugated insaturations with the
carboxylate.207
For chelates such as polycarboxylic acids when
coordinating ionically with for instance cerium or other lanthanides and
actinides; the stability of the complex is function of the ΣpKa.213
Furthermore, if the ligand is able to form other bonds apart from the
carboxylate(s), this should increase the stability and enhance the inner-
sphere behavior. With these warnings in mind, Paper V had the ambition
to prove whether this point would be applicable to ceria. Thus a ligand
exchange reaction based on thermodynamic considerations was tried on
ceria nanoparticles, where the second ligand was chosen to have an
additional reactive moiety. The objective of Paper V was two-fold. First,
produce ceria nanocomposites similar to those of Paper IV but with
larger ceria lattices. Second, succeeding in performing a ligand exchange
based on the considerations described in the literature for solvate Ce3+
would strengthen our early assumption that the coordination chemistry
reported in the literature lanthanide metals, in particular cerium, can and
Results and discussion | 101
should be extended to ceria surface in order to provide the scientific
community with a toolbox to fine tune the surface of this metal oxide.
A commercial nanoceria dispersion, claimed to be stabilized by acetate
was modified with acrylic acid following Route 4E. A more detailed
description of the synthetic methodology is found in Paper V.
Interestingly, prior modification the nanoceria dispersion did not have
any significant smell of acetic acid. However, after the modification,
which happens shortly after enough stirring or agitation, the odor of the
dispersion was that of acetic acid. To the so-prepared acrylate–modified
nanoceria dispersion, a monomer, a radical initiator, and in some cases a
solvent, were added and a polymerization, triggered by the decomposition
of the radical initiator AIBN at 70 ⁰C, was carried out.
The polymerization transformed the liquid nanoceria dispersion into a
monolithic, presumably highly crosslinked material, Figure 23. When
using HEMA as monomer, the water was not excluded, therefore a
hydrogel had necessarily be the structure obtained. In order to discern
whether all the ceria was bound to the polymer network a leaching
experiment was conducted. An aliquot of each sample was submerged,
repeatedly, in large volumes of water (water was the original solvent for
the nanoceria dispersion) for a total of 36 hours. The thermogravimetric
analysis of these aliquots was compared against specimens not subjected
to the leaching test. In all cases, the residual solids content was higher for
the leached samples, signifying that no ceria was leaching but some of the
unreacted monomer or some not uncrosslinked oligomers did. Further
details on Paper V. This, of course, implies i) that all the ceria
nanoparticles were modified with acrylate through a ligand exchange
102 | Results and discussion
reaction and ii) that the acrylate ligands on ceria surface were reacting in
the polymerization causing a strong bond between the nanoceria and the
polymer matrix that was resistant to hydrolysis.
Figure 23. Nanoceria–HEMA hydrogel nanocomposite obtained in Paper V
Conclusions | 103
5. Conclusions
Through a detailed study of different precipitation conditions to form
cerium oxide nanoparticles, from the aqueous solution of cerium salt
precursors, it was soon understood that due to the small size and highly
charged nature of cerium cations, the outermost surface cerium cations of
cerium oxide nanoparticles prefer to coordinate carboxylates through
ionic bond.
Furthermore, the carboxylates have been identified to coordinate in the
inner-sphere of ceria surface cations, substituting hydroxyl or water
molecules previously coordinated on the surface. The chelating power of
polycarboxylic acids was exploited to further enhance the stability of the
complex and thus the surface modification. Employing carboxylates as
surface modifiers not only prevented ceria nanoparticles from aggregate,
but also allowed the dispersion of nanoparticles in a variety of solvents.
Aggregation of cerium oxide nanoparticles in aqueous solution was
prevented for extraordinary long times by using water soluble
aminopolycarboxylates as capping agents. Understanding the ionic nature
of the chemical bond at the interface, together with the diversity of
carboxylic acids available, translates into a versatile tool to design and
tailor the cerium oxide–ligand interface.
In addition, through the use of polymerizable ligands, carrying different
reactive moieties it has been possible to design a range of ceria surfaces
used for the development of novel ceria–polymer nanocomposites where
the chemistry and structure can be controlled. The most remarkable
development was that cerium oxide nanoparticles were not only
104 | Conclusions
chemically bonded to polymer matrix but the nature of the bond
understood.
This opens up a toolbox for designing hybrid nanocomposites where the
encapsulation of ceria nanoparticles can be chosen as grafting–from or
grafting–to; and thus the structure controlled to yield different degrees of
crosslinking.
All this has been exemplified in the preparation of ceria nanoparticles
carrying azo, acrylate and methacrylate moieties on the surface, which
have been used, independently, to produce novel thermoplastic and
thermoset nanocomposites through different polymerization processes
such as emulsion, miniemulsion and photocuring.
The resulting nanocomposites were homogeneous and retained the
individual properties of the continuous and disperse phases, in addition to
new features that arise from the combination of such materials. The
interfacial design offered, in addition to structure control, a strong
bonding between the covalent polymer network and the ionic
nanocrystals. Mechanical properties of the resulting nanocomposite, such
as stiffness and glass transition temperature were significantly enhanced.
The optical properties of ceria, i.e. UV absorption and high refractive
index were successfully preserved and transferred to the nanocomposite.
Finally, it has been shown that a choice of ligand based on
thermodynamic considerations enables an efficient ligand exchange on
pre-made nanoceria. This resulted in stable dispersions of functionalized
ceria nanoparticles that could be polymerized as already described.
Final remarks | 105
6. Final remarks
As we have seen, inorganic nanoparticles such as metal oxides need to be
surface modified with organic molecules to prevent aggregation and to
facilitate dispersion into either solvents or solid polymeric materials. This
explains why nanotechnology shall be seen as an interdisciplinary field
where different branches of chemistry such as inorganic, organic,
polymer, surface and physical chemistries have to come to communion in
order overcome the challenges that formulating these new materials
represent.
7. Future work
Although the work detailed in this thesis provides understanding on
surface coordination to cerium oxide nanoparticles, it should be validated
whether the findings for cerium oxide are applicable to other metal oxides
and in which extent.
When it comes to encapsulation of nanoparticles, two main
functionalities have been explored, the radical initiating and reactive
double bond. It would be interesting both from an academic and
industrial perspective to investigate other functional surface modifiers
In order to model and describe the system with accuracy, the
simplification of considering only one coordinated carboxylic acid at a
time was necessary. Most likely, in commercial formulations these
concepts will be later applied in a more complex formulation where
106 | Future work
multiple carboxylic acids are coordinated, each bringing its own
advantage. The study and modelling of such systems should be
encouraged.
Similarly, only acrylic polymers have been used throughout this work.
The encapsulation of ceria in different polymeric matrices should be a
natural step. Furthermore, the mechanical implications of encapsulating
ceria nanoparticles at different concentrations remains unsolved. This,
together with exploring the encapsulation of different morphologies, in
particular nanorods versus nano–spheres could expand the applicability
of this hybrid nanocomposites.
Acknowledgements | 107
8. Acknowledgements
I will try to express here my gratitude to the people that deserve
recognition for having helped or contributed in one way or another to the
work that has been presented here. Without them I would not be here,
writing the last lines of this thesis. And by “try to express” I mean that
there is probably no way to put in words how grateful I feel.
My first words of gratitude are to Prof. Lennart Bergström, who
recommended me to my supervisor at YKI, Anwar Ahniyaz. Right after I
signed the contract, I went to his office and told him that I was going to
work very hard because I owed him that.
Anwar Ahniyaz has been a great supervisor and mentor. He gave me the
right balance of independence and freedom to think differently and at the
same time he was quietly but methodically supervising my work and
results. From Anwar I have received advice, not only in regards to this
thesis, but also many wise thoughts that will help me in many other
aspects of my professional development. Some of his advice has already
proven useful and I am sure his teachings will make of me a better and
more respected professional in the future.
Mats Johansson, as my academic supervisor, gave me confidence,
support and invaluable help in structuring the different ideas, experiments
and results. Mats has a gift for transmitting clear and concise ideas and
concepts. His guidance helped me to keep focus on the primary goals
while enriching this thesis with all the relevant findings that we were
developing alongside.
108 | Acknowledgements
During the first years, there was a special person to me, Galina Alvarez.
We shared not only lab but also project and language. She helped me
with almost everything I can think of. On top of that, we had very
interesting discussions about Swedish society and how difficult but
worthy it is to integrate. Whenever Galina could not help or after she
retired, I always got priceless help and support from the lab engineers and
instrument specialists. Anders Svensk, Annika Dahlman, Karin
Hallstensson, Lukas Boge, Johan Andersson, Eva Sjöström, Marie
Ernstsson and Mikael Sundin deserve recognition for this thesis, since
without their help it would had simply been impossible to undertake the
tasks and experiments that this work is based on. I could not forget
Rodrigo Robinson who always –early, late, on weekends…– has been
willing to help me with SEM or EDS. His willingness and predisposition
to help I am sure are part of his character. Together with the experimental
part of the work, a significant effort was given to finding references and
learning from the literature. In more occasions that I can recall, I needed
the assistance from our librarian, Eva Lundgren. I hope she knows how
much I needed and appreciated her help.
From Stockholm University, three people are greatly acknowledged,
Cheuk-Wai Tai, who helped with everything that involved the use of
TEM. Cheuk-Wai helped me to the extent of rightfully deserve
co-authoring one of the publications appended to this thesis. Without his
teaching and assistance I would not have been able to develop the skills I
needed to properly characterize any of my samples. Kjell Jansson and
Lars Eriksson have helped me in numerous occasions running SEM and
XRD respectively.
Acknowledgements | 109
I cannot forget Niklas Ihrner, who partnered up with me in the
development of some of the nanocomposites shown in this work. His
expertise in preparing and characterizing photo-cured films led to a very
well thought and comprehensive publication together.
During my time in Polymat, I had the opportunity to work with Miren
Aguirre, a brilliant and devoted student of whom I keep a high level of
esteem. There I was supervised by professors José Ramón Leiza and
María Paulis. Despite our short time together, their excellent supervising
and teaching skills resulted in a very fruitful experience and the
knowledge learnt from them was essential in the development of this
thesis.
I have to admit that I feel privileged from belonging to the Coatings
Division at KTH. It is an extremely talented group of researchers and I
would like to thank all of its past and present members for being so
welcoming and openhearted. Especially to Kristina Olofsson and Martin
Wåhlander for making sure I did not have to wander the suburbs of San
Francisco by myself. Carmen Cobo deserves special mention for her help
characterizing some of my samples. Samuel Pendergraph is greatly
acknowledged for our fruitful discussions.
As industrial PhD student I had my office and the people I had spent the
most time with at SP. It has been a wonderful and enriching experience,
since SP is full of capable researchers with knowledge and skills in very
different areas. I cannot think of a place where one can learn so much
from so many. I had the opportunity to attend a few courses here at SP
and I feel honored to have had the opportunity to learn from some of the
110 | Acknowledgements
most talented people I have ever met: Mark Rutland, Per Claesson or
Bengt Kronberg, Martin Andersson and Isabel Mira are only some
examples.
I would like to show my gratitude to the past and present doctoral
candidates at SP. Asaf Oko, Maria Badal, Hanna Dahlenborg, Christian
and Petra Mille, Lina Ejenstam, Lisa Skedung, Joakim Karlsson and
Marine Nuzzo have been very supportive and I have always enjoyed our
technical as well as the philosophical discussions.
Christian Mille, my office mate for the first two years shall be doubly
acknowledged. Christian made me feel welcome not only in his office but
made sure I joined the social activities like fika, the student’s lunch on
Fridays and the theme parties. He was also the person that answered the
most intriguing question I had for the first two months of my studies.
Why was everyone –and I mean every one– disappearing from their
office or labs at 2 pm sharp, especially on Thursdays?
One day Christian said:
—Hey! It’s fika!
And I thought: I’m not sure it’s fika, but it’s dark and it’s snowing…
So I didn’t move from my chair, despite he jumped off his. And then
he explained.
Thus, Christian deserves the credit for explaining and introducing me to
fika.
As I progressed in this study, more complex chemistry got involved, and
when it came to polymer chemistry, the teachings and assistance I got
Acknowledgements | 111
from the exceptional Dr. Jens Sommertune (I am including his title
because the guy is German) has been inestimable.
Marie Sjöberg, my immediate manager during all these years deserves
not only my gratitude but all my respect and admiration. Marie could
have been extremely busy and still, she always had time to listen
whenever I went to her seeking help or advice. My new capo, Andrea
Fornara, deserves my appreciation for his unconditional support.
I would like to mention as well, Annika Bergström, Karin Hede and
Rositsa Larsson who have constantly helped with the very necessary
administration and paperwork. Kerstin Linsten, to whom I probably owe
her final decision to hire me, has always been very kind, somehow
protective. Knowing that there was someone higher up in the hierarchy
that would help when needed, gave me the necessary peace of mind to
focus on the work.
Most of this work has been conducted in parallel or within several
research projects. I have met very skilled and professional people through
our multiple meetings. I would like to thank them for sharing some of
their knowledge with me: Peter Collins, Robert A. Martuch, Marielle
Henriksson, Stig Bardage, Jackob Becker, Decheng Meng, Elizabeth
Bardsley, Erik Ronne, Dietrich Pantke are only a few names on a longer
list.
Working in projects within and aside of my main research project also
gave the opportunity to work with talented people within SP, Karin
Persson and Anders Larsson have been a reference for me for their
organizational skills and broad multidisciplinary knowledge.
112 | Acknowledgements
Finally, the most important people involved in the successful outcome of
this thesis: my friends and family. As it is natural, I became closer to
some of the people I have met during these years. I owe Sara Olsson,
Ruben Alvarez, Maziar Sedighi, Ali Aboudzadeh, Shaghayegh
Hamzehlou, Hanoi Labrador, Antonio Alvarez and Sandra García not
only many good memories together but also my gratitude for their
support.
My family, and among them, Almudena deserves my deepest gratitude.
Almudena embarked on this venture with as much enthusiasm as myself
and she has kept it even when it got tough and tiring, her emotional
support has been indispensable to accomplish this thesis.
As it could not be otherwise, the financial support provided by SP
Technical Research Institute of Sweden is greatly acknowledged.
References | 113
9. References
1. G. Diaconu, J. M. Asua, M. Paulis and J. R. Leiza,
Macromolecular Symposia, 2007, 259, 305-317.
2. C. Hammond, Handbook of chemistry and physics, 2000, 81.
3. K. R. Long, B. S. Van Gosen, N. K. Foley and D. Cordier, in The
principal rare earth elements deposits of the United States — A
summary of domestic deposits and a global perspective:
Scientific Investigations Report 2010–5220, U.S. Geological
Survey, Reston, Viginia, 2010, p. 96.
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