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    Charles Kleibacker

    Photo: David Page Coffin1 |2|3|4next>View all

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    In honor of the lateCharles Kleibacker, here is another article from the pages of Threads

    about this masterful designer.

    by David Page Coffin

    excerpted from Threads #99, p. 71

    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    Last summer, I spent a fascinating weekend in Columbus, Ohio, visiting designer, educator, and

    costume collector Charles Kleibacker. On the second floor of his garment- and memorabilia-packed townhouse, we cleared a small work space, and I settled in behind the camera to record

    an extraordinary and all-too-fleeting demonstration: the distillation of more than 30 years of

    professional experience in the creation of couture-quality, bias-cut garments. Drawing from an

    apparently endless series of overstuffed garment racks, Charles led me through the discoveriesand techniques that formed the cornerstones of his technical career, encompassing both the

    behavior of fabric cut on the bias and the core procedures that he and his workroom staff

    employed to control and exploit it to such expressive and practical ends. In the followingcollection of photos and commentary, I'll share with you what I learned.

    Lesson 1 -Fabric cut on the bias is not symmetrical.No matter how balanced or similar the vertical and horizontal threads look on any fabric, they

    always drape differently because they were each subjected to different tensions during the

    weaving process. To demonstrate the effect of this difference on bias draping, Charles pins a

    single piece of muslin on true bias (the 45-degree diagonal) to the center front of a dress form.As a result, one side hangs from the lengthwise grain, and the other hangs from the crosswise

    grain. You can see how the folds on each side of center front fall differently. For Kleibacker, if

    the object is symmetrical bias draping, a center-front seam is needed to create identical draped

    folds on both halves (he omits a center-front seam only if he wants to create an asymmetrical

    bias garment). The process starts with draping in muslin on one side of the form only, up to the

    central seam. This half-muslin is traced and duplicated to create a wearable muslin for fine-tuning on a live model before creating a pattern. The pattern is then laid out and marked on two

    layers of fashion fabric, pinned face to face, and thus mirrored for perfect symmetry.

    A muslin square

    pinned to a dressform shows the drapeof a true bias.

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    A center-front seamon bias-cut fabric

    allows identical

    drape.

    Lesson 2 -Pin and slip-baste from the garment's right side.Right-side pinning ensures absolute accuracy, as all seams are prepared and can hang just as they

    will when worn. Careful pinning distributes ease and allows precise matching of design lines.Once pinned, Kleibacker slip-bastes seams by hand and then permanently machine-stitches them

    from the wrong side. Slip-bastings are removed before the seam is pressed.

    Garments are pinned

    from the right side toensure accuracy.

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    In the sleeveless muslin prototype for this garment, you can clearly see the painstakinglypinned easing typical of a draped, bias-cut Kleibacker garment beneath the bustline seam and the

    neckline, which has been simply pinched on the right-hand side to show the exact amount of

    excess length. The eased fabric is not steamed flat in the muslin but will be carefully steamed

    and pressed to lie perfectly smooth in the fashion fabric.

    Typical easing on aKleibacker neckline

    is painstakingly

    pinned.

    Kleibacker is particularly fastidious about easing away any hint of gaping in a neckline. He

    recommends that this be done to improve patterns that don't include it. Here, on his 1970sdesigner pattern for a wrapped dress, he has added both a seam and easing to the left-hand bodice

    to eliminate the gaping in the unaltered right-hand neckline.

    A seam and easing

    eliminates gaping onthe left side of the

    dress.

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    Lesson 3 -Fabrics cut on the bias either have "drag" or "lift."

    Fabrics such as crpe, jersey, and charmeuse are among the fabrics that can be said to "drag" or

    "drip" on the bias. Fabrics such as taffeta, chiffon, broadcloth, and organza float or "lift" on the

    bias. Either type can be adapted to create a beautiful garment, but drag is better suited to

    revealing the form underneath, and lift is better suited to conceal it.

    Soft fabrics (left) and crisp fabrics (right) drape quite differently.

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    Lesson 4 -Ease a neckline by pinning it to a length of seam tape.

    No matter how plunging the necklines on his dresses, Charles always wanted to be sure thewearer would be comfortable in the dress without the neckline gaping. The technique for easing

    away a gaping neckline is tedious but not especially challenging. It requires the seam allowance

    of the neckline to be used as a hand-overcast self-facing (so the neckline edge is a fold, not a

    seam) with the fabric eased into thin, stable rayon seam tape. To determine the length of the tape,pinch the excess fabric at the neckline into a small fold, measure the adjusted neckline, and then

    mask this measurement on the tape. Pin the tape at each end of the neckline, and ease the

    fabric to the tape with closely spaced pins.

    The neckline is easedinto measured seam

    tape.

    First, pin to ease the

    excess into the seam

    tape.

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    Next, make a row of tiny, permanent running stitches just to the inside of the neckline fold,using a very short needle and a single strand of size-A, matching silk thread.

    Then, use a short

    needle to sew theexcess to the seam

    tape.

    Carefully press from the inside of the garment to render the easing invisible.

    Press from the wrongside for a smooth

    surface.

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    Properly pressed easeis invisible.

    Seam tape also

    prevents stretching.

    In the Kleibacker studio, all neckline (and top back edges to many designs) were eased withseam tape to reinforce them and prevent any possibility of stretching. For the muslin, the

    seamline at the bust was eased differently. Here, a tiny hand-sewn running stitch was made bothat the seamline and just above it in the seam allowance. These two threads were pulled to the

    desired measurement. The fabric was carefully pressed on the wrong side and then pinned to the

    corresponding seamline for slip-basting.

    To Slip-Baste A Right-Side Pinned Seam

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    After carefullypinning any seam

    from the RS to

    establish its position

    or to arrange an eased

    seam, slip-baste byworking a short

    needle through thebottom layer, using a

    running stitch that

    comes up into theedge-fold of the top

    layer.

    When ready to sew,

    turn garment insideout, and unfold the

    seam allowance.

    Then machine-stitch

    on top of the slip-

    basting. Slip-bastingsmust be removed

    before you press theseams.

    Lesson 5 -Baste some bias seams before cutting, and stretch them while machine-stitching.

    After transferring the seamlines from the pattern to the layers of fabric positioned right sides

    together as described in lesson 1, the bias seams were always hand-basted while still flat on the

    cutting table and before the pieces were cut because bias edges tend to stretch once cut. Certain

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    bias seams, typically center-front and center-back seams, edges of sashes and bands, and the

    narrow cording often called "spaghetti straps" were also stretched during the machine-stitchingprocess, ensuring the seams would never break. (Bias seams joining asymmetrical pieces were

    usually not stretched.) To allow for this intense stretching, such seams must first be hand-basted with short, overlapping running stitches. To do this, start at the seam end with a knot,

    baste about 6 inches, and cut the thread. Then, without knotting the end, baste another 6 inches,overlapping the last few stitches of the preceding basting. Repeat about every 6 inches, tightly

    securing the basting at the very end. To make spaghetti straps, cut true bias strips 3/4 inch

    wide, fold them in half lengthwise, hand-baste with overlapping running stitches, and thenstretch as strongly as possibly while machine-stitching along the center of the strip. Turn without

    trimming the seam allowances, allowing them to fill the turned tube. For maximum skinniness,

    stretch the straps on the ironing board, pinning the ends. Steam heavily by holding the ironclosely above them, restretch, and let them dry.

    Sew shortoverlapping lengths

    of basting stitchesbefore stretchingfabric, and stretch the

    strap while machine-

    stitching.

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    Stretch the strapwhile machine-

    stitching.

    Charles Kleibacker

    stretches a bias band

    after it has beenmachine-stitched to

    make sure it shows

    no signs of broken

    thread.

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    1972