D:Aab Mutronic Prosp. TRENNSÄGEN02 Trennsägen DIADISC02 ...

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Powerful production parting-off saw

DIADISCDIADISCDIADISCDIADISCDIADISC 62OO 62OO 62OO 62OO 62OO

Mutronic®

Cutting heightCutting heightCutting heightCutting heightCutting height

0-35 mm0-35 mm0-35 mm0-35 mm0-35 mm

Description Page 3

Machining examples Page 4

Table tops (fixed table, sliding tabl, electrical table extension),

Sliding path limitation Page 5

Automatic table feed Page 6

Display for cutting depth Page 6

Digital feed indicator Page 7

Material stops (parallel Stop, lateral stop) Page 7

Feed appliances (fixed limit stop, angled limit stop) Page 8

Speed reduction gear Page 8

Groove-cutting and deburring device, Page 9

Notch depth adjustment Page 9

Disk grinding device / Protective equipment Page 10

Useful accessories Page 11

Tooljet saw blade quick-change system Page 12

Micro spraying equipment Page 13

Dust extraction system Page 14

Technical data Page 15

Technical characteristics Page 16

2

Note:Note:Note:Note:Note:

Brochures and other information publications sometimes need updating, supplementing and correctionafter only a very short time, thanks to constant advances in the pace of new and further developments ofproducts and machine options.

We have therefore decided to print most of our brochures ourselves. This enables us to provide speedy andconstantly updated issues of requested information. We would, however, ask you to forgive the difference inprinting quality when compared to high-gloss offset printing methods.You can also avail of information with high-resolution illustrations in the internet.

The machines illustrated in the pages of this brochure are mainly depicted with optional expansions.The price list contains further details relating to accessories and optional equipment. Please contact us if youfeel you need further clarification. The illustrations of machines, options and accessories may deviate from thecolour, shape and design, both technical and constructional, of the delivered goods.

You can find information on other Mutronic products (along with information on trade exhibitions) inthe internet under: www.mutronic.de

CONTENTSCONTENTSCONTENTSCONTENTSCONTENTS

3

PRO TOTYPING + PRODUCTION

Cuts all

materials with

precision

High-precision DIADISC bearing assembly

ensures a perfect cut.

The high concentricity of the drive elements

and the use of special saw blades means that

hardly any burring occurs during machining.

The cutting quality reaches peak-and-valley

values of RZ 4-6.

This is smoother than fine milling!

In other words:

reworking of the cut surface is no longer

necessary in many cases!

This saves valuable working time.

The variety of optional equipment which is

available enable the DIADISC concept to be

rapidly adapted to the respective application.

The most important optional equipment is

described hereafter in detail.

Compact dimensions enable it to be used in

every workplace, even in confined areas such

as laboratories and workshops.

Price information on separate list

SAWING · CUTTING · MIILING · DEBURRING

Cutting,

milling,

chamfering

and scribing of

PCB’s

Cutting out,

notching and

deburring

metal and

plastic plates

Cutting tubes,

profiles and bars

to length and

slotting etc.

Cutting out

test samples

with high

precision

Cutting

V-grooves with

defined

angles in test

samples

Test cuts for

quality control in

production and

the laboratory.

MACHINING EXAMPLESIn addition to test sample machining, DIADISC cut-off saws can be used for a variety of other

machining tasks. They can cut all materials and material combinations successfully, achieving an

extremely smooth cutting surface which is practically free of burrs.

Examples from customer applications and the options described on the following pages give

information to the versatility of the DIADISC cut-off saw.

Wir entwickeln kundenspezifische Lösungen

zum Sägen oder Trennen spezieller Werkstoffe.

Bitte nennen Sie uns Ihre Anforderungen.

Extremely

smooth QS cut

through a HF-

transformer for

the loca-lisation

of a winding

error.

Sawing boards

to measure

made of plastic

or fibrereinforced

materials such

as glassfibre

reinforced pla-

stic, carbonfibre

reinforced and

metals.

Machining

components

made

of ferrite, porce-

lain, glass, fired

and “green“

ceramic.

Test section

through an

airbag for cross-

section

measurements

on the targeted

breakpoint.

Cutting hard

steel, tough

spring steel,

hardened or

coated steel

parts.

Composite

material made

of glued layers

with various

materials.

Quality assur-

ance cuts on

metalelastomer

materials for

measuring

with a profile

projector.

Test cut

through a

ball bearing

to certify

higher loads.

Qualirty

assurance

cuts on

stretched

materials for

measuring

crosssections.

Cutting out a

tooth imprint for

strength tests

of the epoxy

material.

Smooth

sawing of

Acrylic rods

and plates or

other transpa-

rent plastic

material.

Cutting NE

profile parts

into sections

with no-burr

high-

precision

sawing cut.

4

TABLE TOPS

Stableworking base -Basis forexact cuts

Rigid aluminium table top (without illustration)For simple sawing and cutting work.A special aluminium alloy lends high strength forthe processing of many materials.

Precision slide table in cast aluminium (iilustration)Fitted for highest requirements with doubletapered rolls guide for absoluteclearance-free movement.For machining parts which need to bemachined with high precision.Together with the option “Automatic table drive”an optimum of cutting quality can beachieved.Various slide paths are available – moredetailed information is contained in the separateprice list.


By the optional slide path limitation, definedlongitudinal cuts and slots can be carried outeasily or fixed dimensions for seriesmanufacture can be set.If necessary the table can also be lockedsolid in position.

5


Electronically controlled cut!

The table feed is started witha foot pedal and thematerial can be cut at acontinuous speed.The feed can becontinuously varied between„hard“ for metal ans „light“(for example) for glassceramic etc.

You can achieve greaterprecision, because the feedparameters can beadjusted to suit exactly the

The digital display for thedepth of cut is animportant prerequissite fordefined cuts such asgrooves.The height of the sawblade can be variedcontinuously at the touchof a button and thedesired value can be readon the display.

AUTOMATICTABLE FEED

DISPLAY FOR CUTTINGDEPTH

material being processed.The result is a clean,homogenous cut

6

MATERIAL STOPSFor precision working

Parallel stop with tapemeasure system

This stop has a largerguide carraige andan additional fineadjustment feature.The dimension can beread and fixed on themm scale.

Parallel stop with digitalprecision

For the highest exactitudeand particularly quickadjustments.The LCD digital measuringsystem displays the setdimension exactly in mmor inch.

Lateral stop A „Standard“Used in combination with aslide table of any desired size,long parts such as pipes,profiles and plates etc. canbe set to the correct length inthe right angle.

Lateral stop BAs the standard lateral stop,however with a measuringtape, an adjustable stop andclamping rail. Elastic clampingpieces (optional equipment)hold sensitive material reliably.

LATERAL STOPS

Price information on separate list 7

FEED APPLIANCES

The feed appliances (withball bearing guides)serve to position the work-piece exactly andconvey it to the sawblade. Thus pipes, rods,profiles etc. can be set tothe correct length, paral-lel or slanted, with greatexactness.

A variety of adapter platesare provided to hold dif-ferently shaped workpieces.The quick-clamp securingclips or your own fixtures canbe mounted on these.

SPEED - REDUCTIONchange into the correct gear

Hard or brittle materials suchas steel,hard metal, glass andceramics, etc.require extremely slowspeeds - by contrast,aluminium and some plasticmaterials higher areas.

Cutting speeds have to becorrectly set to machine all


materials with optimum cutsurface. As the drive motordoes not provide sufficienttorque at low speeds, for thesemachining purposes a belttransmission is available withfixed reduction ratio of 4:1 anda version with areas of 1:1 and4:1, which can be switchedover, as an option, by pushinga button.

1:1 / 4:1

8

9

GROOVE-CUTTING/DEBURRING DEVICE

FOR EFFICIENTDEBURRINGof PCB’s, aluminium andplastic.A special blade is drawnalong the workpiece,milling a a clean bevelfree of chatter. The widthof the bevel can beinfinitely adjusted.

This device alsoenables so-called“printed plugcontacts“ on PCB’s tobe bevelled on one ortwo sides:the copper pathsremain unaffected bythis operation.

BENDING ANDNOTCHED GROOVESFor the production ofhousings made of PVC,plexiglass etc. This enables90° camfered grooves tobe produced effortlesslyand with infinitelyadjustable depth (photo onleft).


Small parts can be fixed precisely in the right angleand cutted rational in combination with sliding tablesand parallel stop.

CLAMPING DEVICE ON PARALLEL-STOP

STANDARD TEST SAMPLE CONFORMINGTest samples with different widths can be sawed accuratelyand parallel in seconds by affixing suitable interchange-abletemplates.An integrated clamping runner holds even small testsamples securely.

The attachment is secured to the table top and can beused together with the parallel stop.

IMPORTANT OPTION

Price information on separate list 10

Protect youself at all times!The pivoting splash guard is shatter-proof and protects against swirling dustparticles, chips and spraymist of thecoolant system.

Protective equipment

Helpful and practicalAn optional disk grinding device on theright-hand machine side enables workto be carried out subsequent tosawing, such as deburring, circulargrinding, chamfering, etc. Even bluntdrills can be sharpened.Suitable grinding disks with Velcrofasteners are available with differentgrit sizes.

Disk grinding device

11

USEFUL ACCESSORIES

Compact and mobileTool cabinet made ofsolid steel with fourpivoting rollers, speciallydesigned for DIADISCcut-off saws. The cabinetcan hold the machinewith all requiredaccessory parts, thanksto its high load-bearingcapacity.

Protect yourself, absolutely,from thrown up dust particles.

Metal cuttings or partsof a tool which got broken.

These special protective goggles are splinter-resistant and prevent injuries to your eyes.

The parts are fed with the aid of a sliding rod,leaving hands and fingers outside the danger

zone at all times. Protective glasses offeradditional safety.

If the saw blade is blocked,both hands are requiredto guide the material.The pedal switch enablesthe machine to beswitched off in thissituation in a fraction of asecond.


Protective glasses + Sliding rod

Machine-cabinet

Pedal switch

12

TOOLJET

Quick-change-system

For universal circular saw applications (i.e. if frequentchanging of cutting tools is necessary due to the

different materials involved) is the rapid replacementa decisive advantage.

The slim breaking fragility of cutting tools is compen-sated for and there is no need to use wrenches.

Saw blades and cutting disks are simply replacedat the touch of a button.

By the way: Both old and new DIADISC-machinescan be fitted with Tooljet.

Clearly positioned in theholding station(accessories) to suitapplication, material orsaw blade thickness.


Saw blades or cutting disks can be changedin seconds at the touch of a button

MICRO SPRAYING EQUIPMENT

The micro-fine spray mist isapplied to the cutting toolfrom two sides via twonozzles and adheressecurely to the saw blade,even at high speeds.

The Micro-Spraying systemwith pump, tank and liquidcontroller is built inside of anexternal unit and connectedwith the nozzle by a hose.


Smooth cuts and improvedcutting performance

Wet cutting with the micro sprayingequipment is a supposition for thehighest cut quality.

The spray mist ensures perfect lubri-cation every time, something whichcannot be achieved manually witha brush. The cooling requiredfor diamond cutting disksis thus achieved whenmachining hard, brittlematerials.The cutting result can be improvedby up to 100% by using the microspraying equipment.Cutting surfaces with a peak tovalley height of RZ 4-6 µm can thusbe reached.

Lubrication is essential whenmachining the following materials:aluminium, brass, copper, steel andhard metals.

Cooling is necessary with thefollowing materials: glass, ceramic,ferrite, graphite, silicium and allother brittle materials.

Water can be used for cooling, ora special emulsion for lubrication,depending on requirements (seeprice list “Accessories“).

An optical warning display auto-matically reminds you to refill it in timeto keep it from running dryunintentionally.

An automatic mode can be selec-ted using a rotary switch, whichautomatically activates the spray-nebulizer as soon as the sawingprocess is started.

13

NEW!

Automatic spray nebulizerAutomatic spray nebulizerAutomatic spray nebulizerAutomatic spray nebulizerAutomatic spray nebulizerswitches the spray liquid on and off

automatically for the duration of the

sawing process. .

DIAVAC-EXTRACTIONBenefits both your health and the

environment

Chips and dust particles are taken up andtransported away by the air current of the

extraction unit.This is made possible because the suction

arm is equipped with an efficient airconveyance system and a suction head

with special sealing bristles.The bristeles are arranged round about,

sloping backwards, and enable theworkpiece to be sensitively pushed

through without slowing or stopping.

The front part of the suction head can betilted upwards to enable the saw blade

to be viewed during set-up.The suction head can be continously

adjusted with a knop to suit the height ofthe workpiece.

This option offers a high degree of user-com-fort, as it can be pivoted upwards

or removed completely if necessary

when changing the saw blade.


Materials which produce fine orhealth-endangering dust should

always be machined in conjunctionwith the use of an extraction unit. Thisparticularly applies to machining offibre-strengthened materials (PCB’s,

fibre-strengthened plastics etc.)

Using DIAVAC extraction unitsprevents fine dust particles being

blown out into the atmosphere.Not every extraction unit is

suited to this task.The DIAVAC extraction units are

equipped with a special finedust filter and thus guarantee

optimum results.A socket is provided for

connecting the unit.

14

15 Price information on separate list

TECHNICAL DATAMaschine: DIADISC 62OO

Cutting height: 0 - 35 mm, variable The DIADISC 62OO can

Speed: 1000 - 8000 min-1, be supplied in various

Drehmoment: Overload switch-off in 2 steps modified designs. For

Tool: Ø 125 mm instance: with modifiedInput-Power/Output-Power: max. 1500 Watts / 550 Watts tabletop for use in hardOper.mode 1): S1 metal machining, whereControl process: full-wave control small cutting widths andSpecial characteristics: High upgradeability cutting gaps are neededOverload protection: thermal, electrical or special designs for theRestarting protection: yes/relay manufacture of QS-cuts.Drive: Special V-belt Please enquireNoise level: 72/78 dB(A) idling/sawingDimensions 2): 790 x 790 mmWeight: approx. 30 kgFuse protection: not EX protection!Working temperature: +15° C to 25° C

Area-humidity: 30% to 50%

1) S1=continuous running, ON duration (OD) 100 %,

2) Machine dimensions, equipped with maximum table top size

Bearing assembly: Precision instrument ball bearing x 2, stainless steel (“corrosion-free“)Application: Cut-off saw for test sample production, as for cutting of plastics,

non-ferrous metals, steel, glass, ceramic etc. and PCB’s madefrom laminated paper and fibreglass (FR4)

Area of application: Workshop, production. Only be used in a dry environment.Tools: HSS-and solid hard metal saw blades, diamond cutting disks, corundum

cutting disks and special tools.

DIADISC 6200

426 m

m

(426 m

m)

400 m

m

345 mm

(410 mm)

660 mm

(790 mm)

The illustration showsthe basic machinewith the followingoptional equipment:table top A(B) andparallel stop for tabletop A(B)

TECHNICAL DATA

Price information on separate list16

790 m

m

410 mm

790 mm

The illustration shows thebasic machine with thefollowing optionalequipment:table top D and parallelstop for table top D

650 m

m

410 mm

790 mm

The illustration shows thebasic machine with thefollowing optionalequipment:table top C and parallelstop for table top C.

17

T E C H N I C A LQ U A L I T I E S

Drive mechanism and safety

DIADISC precision machines are equippedwith special high-speed balanced motors tomaintain an universal and broad speedrange as possible. An electronic speedregulator controls the motor spindle.The respective load is determined andadditional output is readied automatically ifnecessary.The speed can be steplessly adjustedthroughout the entire range. It is character-istic of the speed that it does not remainentirely constant when the motor is underload, but rather adapts itself accordingly incritical situations.The tendency of drills and milling hobs toblock (along with the possibility of toolfracture as a result) is thus considerablyreduced.

Material and quality

The construction and assembly elementsused (milled and turned parts, ball bearings,etc.) are made exclusively of high-qualitymaterials, such as non-corrosive stainlesssteel, special anodised aluminium or brass.Particularly important construction parts, suchas chassis, bearing seats, pulleys and driveshafts are made of solid raw material turned,milled and ground on precision CNCmachines.

Punched and bent parts are not used, due totheir tolerance and stability characteristics.Parts from other suppliers, such as motors,control electronics and bearings, are pro-duced exclusively in Germany, Austria andSwitzerland in accordance with our pro-duction and quality stipulations.This ensures a long-term guarantee of bothprecision and the supply of spare parts.

Development and production

All DIADISC machines are developed in ourproduction facilities and brought to their finaltechnical maturity under the direction ofengineers and experienced technicians.The machines are designed for lengthyperiods of application, constructed withsuitable stability and comply with currentlyvalid standards.Newly developed options are so designed asto be also suitable in most cases for retrofit-ting older serial models.Machines and options are thus useful long-term investments.

The entire final production and quality controlis carried out at our works in Rieden.

Further options and detailed information arecontained in the separate price list. Pleasemake enquiries in advance with regard toprices in the event of placing an order, asthese can be subject to change.

Precision for laboratory and production

Mutronic®

Mutronic Präzisionsgerätebau GmbH & Co. KG St. Urban Straße 20

D - 87669 RIEDEN bei Füssen Telefon: 0049/8362/93090-0 Telefax: 0049/8362/93090-49

e-mail: [email protected] Internet: www.mutronic.de

D:Aab Mutronic Prosp. TRENNSÄGEN02 Trennsägen DIADISC02 ...

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