Ford Motorcraft Remanufactured Engines and Transmissions

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Transcript of Ford Motorcraft Remanufactured Engines and Transmissions

  • PRODUCTINFORMATION

    CONTENTS

    GAS ENGINES

    DIESEL ENGINES

    TRANSMISSIONS

    PRODUCT INFORMATIONFord Authorized Distributors ................................................................................................ P-2-P-3Ford & Motorcraft Remanufactured Gas Engine Configurations ................................................. P-4Motorcraft Transmission Overhaul Kits ........................................................................................ P-5Installation Instructions, Gas Engines ................................................................................ P-6 P-9Installation Instructions, Transmission .......................................................................... P-10 P-11Warranty Statement, Remanufactured Transmissions & Gas Engines ...................................... P-12Warranty Claiming Instructions .................................................................................................. P-13"No-Risk" Core Return Policy .................................................................................................... P-14Diesel Engine Major Content & Selling Points ........................................................................... P-15Diesel Engine Tips & Checklist ................................................................................................... P-16Diesel Engine Limited Warranty Statement .................................................................... P-17 P-182005 VIN Guide ............................................................................................................... P-19 P-22

    APPLICATION BY VEHICLE GAS ENGINESLONG BLOCKSPassenger Cars ........................................................................................................................... 1-25Light Trucks .............................................................................................................................. 26-46Medium Trucks .......................................................................................................................... 47-48SHORT BLOCKSPassenger Cars ......................................................................................................................... 49-56Light Trucks .............................................................................................................................. 57-64Medium Trucks ................................................................................................................................ 65CRANKSHAFT KITSPassenger Cars ......................................................................................................................... 66-69Light Trucks .............................................................................................................................. 70-72CYLINDER HEADSPassenger Cars ......................................................................................................................... 73-79Light Trucks .............................................................................................................................. 80-84Medium Trucks ................................................................................................................................ 85

    DIESEL ENGINESLight Trucks .............................................................................................................................. 86-98

    TRANSMISSIONSPassenger Cars ....................................................................................................................... 99-115Light Trucks .......................................................................................................................... 116-161

    TRANSMISSION REPAIR KITSPassenger Cars ..................................................................................................................... 162-166Light Trucks .......................................................................................................................... 167-174

    CROSS REFERENCE ......................................................................................... 175-177BUYER'S GUIDE

    Gas Engine Motorcraft Part Numbers ..................................................................................178-205Gas Engine Ford Remanufactured Part Number ..................................................................206-214Ford Remanufactured Transmissions ................................................................................... 215-224Motorcraft Remanufactured Transmissions .........................................................................225-245Diesel Engine Applications ................................................................................................... 246-249Transmission Repair Kits ......................................................................................................250-254

    RECOMMENDED CHEMICALS AND LUBRICANTS ............................... 255-269CATALOG LOCATION OF PART NAME AND PREFIX .............................. 270-277

    Printed in U.S.A.

    TRANSMISSIONREPAIR KITS

    CROSS REFERENCE

    BUYER'S GUIDE

    RECOMMENDEDCHEMICALS &LUBRICANTS

    CATALOG LOCATIONOF PART NAME

    & PREFIX

    REMANUFACTURED ENGINES& TRANSMISSIONS

    2005/2006

    versacompNoteCancelled set by versacomp

    versacompNoteNone set by versacomp

  • P-4

    Ford (F)Motorcraft (M)

    Disclaimer: This chart was produced using the latest information available at the time of printing. While utmost care was used, Ford assumes noresponsibility for errors, omissions, or misapplication and may change build levels without notice or obligation.

    Footnotes:1. If originally equipped2. 2000-02

    3. 1990/up4. 1997/up5. 1Base #6V006, 2002 up

    Ford and Lincoln/Mercury dealers can view the latestversion of this chart at: FMCDealer.com(Parts Dept, Parts Product Line Information, Gas Engine)

    Ford (F) and Motorcraft (M) Remanufactured Gas Engine Configurations

    L3.1 L6.1 L9.1 L0.2 CHO

    -L0.2V2IPS

    -L0.2V4

    CETEZ

    L3.2CSH

    L3.2CHO

    -L3.2V44I

    L5.2CSH

    -L5.2V2CHO

    -L5.2V4 L8.2 L9.2

    -L0.3V2

    -L0.3V4FFR

    -L0.3V4

    BMAD

    L3.3002()DIC

    L8.3 -L9.3 V4L0.4VHO

    L0.4CHOS

    L1.4052()DIC

    L2.4 -L6.4 V2-L6.4

    V4

    L9.4003()DIC

    L0.5 -L4.5 V2-L4.5

    V4 L8.5L9.5063()DIC

    L1.6073()DIC

    L4.6093()DIC

    L6.6004()DIC

    L8.6L0.7924()DIC

    L5.7064()DIC

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    )s(raeGgnimiT,sgniraeB,sgniRpmuPliO,tleBro)s(niahC-

    M M M M F&M F&M M M F M F F&M M M F&M F&M F M F&M F F&M F&M M F&M F&M F M F&M F&M F F&M M M M M F&M M M

    sgulPkrapS,retliFdnaliO F F F F F F F F F F F F F F F F F F F F

    rotpadAliO F&M F&M F F F F F F F&M F F F F F

    relooCliO 1 F )TVS( F F F F F F F F F F F F F

    naPliO F&M F&M F F F&M F F&M F F F F F&M F F&M F F F&M F F F&M

    steksaGnoitallatsnI M3 F&M F&M M3 M3 F F F&M M3 M3 F& F&M F M3 F& F M3 F& F&M F&M F&M F M3 M3 F& F&M F M3 F& F&M M3 M3

    pmuPretaW M M M F&M F&M F F F F F F F&M F F F F F F F F

    srevoCevlaV F&M F&M F F F F F F F F F&M F M5 F& F F M5 F& F F F

    tatsomrehT F F F F F F F F F F F F F F F F F

    dlofinaMekatnIrewoL F

    revoCtnorF F&M F&M F F F&M F F&M F F F F F&M F F&M F F F&M F F F&M

    )s(laeStnorF M M M M F&M F&M M F F F&M M3 M3 F& F&M F M3 F& F F&M F&M F&M F&M F M3 M3 F& F&M F M3 F& M3 F&M M3 M3

    repmaDknarC F&M F&M F F F&M F F&M F F F F F&M F M5 F& F F M5 F& F F F

    )s(teksaGdlofinaMtsuahxE M3 F&M F&M M3 M3 F F F&M M1 F& F&M F M1 F& 1 F M4& F4 F&M F&M F&M F M1 F& F&M F F F&M

    srenetsaFdlofinaMtsuahxE F&M F&M F F F&M F F&M F F F F F&M F F&M F F F&M F F F&M

    evlaVVCP F F F2 F2 F F F F F

    900V6=M9006=F:s#traPesaBylbmessAkcolBtrohS,tfahsknarC,kcolBrednilyC

    sgniraeB,sgniR,snotsiP M M F M M M M M M M M M M M M M M M

    tfahsmaC M M M M M M M M M M M M M M

    sgniraeBtfahsmaC M M M M M M M M M M M M M M M

    sraeGgnimiT M M M M M M M M M M M M

    sniahCgnimiT M M M M M M M M M M M M

    pmuPliO M M F M M M M M M M M M M M M M M

    303V6=M3036=F:s#traPesaBtraPesaBtiKtfahsknarCsgniraeB,yeK,tfahsknarC M M M M F M M M M M F M M M M M

    940V6=M9406=F:s#traPesaBstiKdaeHrednilyCdaeHrednilyC M M M M F M M M M M M M F M M F M M F M M M M M F M M

    tfahsmaC M M M M F F F

    smrArekcoR M M M M M M F M F M M M M F M M

    sevlaV M M M M F M M M M M M M F M M F M M F M M M M M F M M

    sgniraeBtfahsknarC M M M M M M/laeSmetSevlaV

    syeKreniateR M M M M F M M M M M M M F M M F M M F M M M M M F M M

    teksaGdaeH F F F

    stloBdaeH F F F F

    P-4

  • P-5

    Motorcraft

    Transmission Overhaul Kits

    Motorcraft MasterOverhaul and MasterOverhaul Less Steelkits contain 100%original equipmentfriction material foradded strength anddurability.

    Soft Seals: O-Rings. lip and lathe cut seals, D-Rings, plus all paper gaskets except valve body gasket.Metal Clad Seals: Converter, pump, axle (FWD) and extension housing seals.Ring Kit: Metal and PTFE rings.

    tiKluahrevO

    tiKleetSsseLluahrevOretsaM

    tiKluahrevOretsaM

    noissimsnarT dednoB snotsiPydoBevlaV

    steksaGtfoSslaeS

    lateMdalCslaeS

    gniRtiK

    noitcirFsetalP

    leetSsetalP sdnaB

    6C X X X X X XDOA X X X X X XXTA X X X X X XDL4A X X X X X XDOXA X X X X X XDO4E X X X X X X001R4 X X X X X XEDOXA X X X X X X

    S4XA X X X X X XW07R4/E07R4 X X X X XW57R4/E57R4 X X X X X

    E4DC X X X X X X XN55R5 X X X X XW55R5 X X X X X XN4XA X X X X X X X

    E55R4/E44R4 X X X X X XE55R5/E44R5 X X X X X X

    E72F4 X X X X X X XW011R5 X X X X X XS55R5 X X X X X X

  • P-6

    Before beginning the engine removal and installation process, besure to review these Installation Instructions.

    The following resources will assist in diagnosing the failure, engineremoval, cleaning/inspecting/transferring component parts andengine installation:

    Q Vehicle Warranty History

    Q Special Service Messages

    Q Workshop Manuals (Ford/Lincoln/Mercury/Mazda)

    The Technician must diagnose, repair and ensure proper operation ofall related systems, subsystems and components. These include:

    Q Cooling System and Related Components (belt, fan, fan motor,fan switch, wiring, fan clutch, hoses, thermostat, water pump,hydraulic fan pump, hydraulic fan drive)

    Q Coolant (age, strength, contamination, compatibility)

    Q Fuel Injectors and Fuel Injection System

    Q Fuel Delivery System (volume and pressure)

    Q Fuel Quality (sugar, soap, water, debris)

    Q Lubrication (oil quality, oil filter, oil cooler, cooler lines)

    Q Ignition Systems and Engine Control

    Q Wiring Harnesses and Connectors

    Q Induction Systems

    Q Exhaust Systems and Catalytic Converters (pluggedor loose catalytic bricks, restricted or leaking systems)

    Q Sensors

    Q EGR Systems

    Q PCV System

    Q Vacuum Systems

    Q Electrical and Charging Systems

    Q Air Conditioning and Power Steering Systems

    ENGINE INSTALLATION

    INSTRUCTIONSSTOP

    NOTE: Verifythat the

    replacementengine

    receivedis the correct

    one for thevehicle.

    ENSURE

    PROPER

    OPERATIONS

    OF SYSTEMS

    Quality Remanufactured Parts

  • P-7

    STOP The INTAKE MANIFOLD MUST bethoroughly cleaned and free of debrisBEFORE BEING INSTALLED ON THISENGINE.

    Q If the debris is metallic (aluminum or iron),then replacement of the intake manifold isrequired, as it is difficult to ensure all foreignmaterials have been removed. This is typicalwith a catastrophic engine failure.

    Q If the debris in the intake is soft deposits(carbon buildup, sludge, oil), it is notnecessary to replace intake manifold. Intakemanifolds can be cleaned with hot soapywater, rinsed thoroughly with clean waterand blown dry with shop air.

    NEVER reuse an oil cooler from the failedengine. A new oil cooler must be installed if not alreadyprovided on the replacement engine.

    Engine lubrication system priming and purgingMUST be performed before starting any replacementengine, or on an engine that has had a major repair.Doing so helps to ensure the life of the engine, andprevents you from having to deal with a costly repeatengine replacement.

    Q Verify the correct amount of oil is in theengine crankcase

    Q Install an engine oil pressure gaugeQ Disable the fuel supply shutoff (inertia)

    switch to prevent the vehicle from startingQ Crank the engine in 15-second increments,

    allowing a 30-second cool-down pausebetween each cranking period

    Q Continue this procedure until oil pressure isobserved on the pressure gauge, plus anadditional two minutes (short durations) toensure lubrication system is purged

    1

    23

  • P-8

    IMPORTANTNOTES

    Quality Remanufactured Parts

    Overheating can cause severe engine damage.For this reason, it is CRITICAL to ensure thecooling system is properly filled. Always referto section 303-03 of the vehicle workshopmanual for specific cooling system fill and bleedprocedures.

    NEVER use impact tools to remove or install aknock sensor.Q Use of impact tools and overtightening the

    knock sensor mounting fastener can destroythe sensor and cause engine failure

    4

    5

    Index Mark Torque Converter

    Before disassembling the torque converter from the flexplate or the pressure plate from the flywheel, index markthe torque converter position to the flex plate or thepressure plate position to the flywheel.

    Clean and Inspect Transferred Components

    Thoroughly clean and inspect all component parts beingtransferred from the failed engine to the replacementengine.

    Use extreme care when cleaning sealing surfaces ofcomponent parts that will be transferred from the failedengine to the replacement engine.

  • P-9

    FINAL INSPECTION

    CHECKLISTSTEP DESCRIPTION

    1 Remove/clean/inspect/install reusable parts and components

    2 Install new oil cooler, if not equipped on replacement engine

    3 Prime and purge Lubrication System before starting the engine

    4 Check/adjust fluid levels, ensure proper cooling system fill

    5 Allow engine to warm up to operating temperature

    6 Verify oil pressure is within specification

    7 Verify coolant level

    8 Check for loose connections/leaks, adjust/repair as required

    Installing Technician's Signature

    Date Last Four SS# Digits

    Service Manager's Signature

    Date Last Four SS# Digits

    PLEASE REMOVE THIS PAGE AND FILE WITH THE DEALER'S REPAIR ORDER.

    (May be required for future warranty reimbursement)

    Tear along dotted

    edge and

    attach to customer rep

    air order.

    FCS-8321-AB NOVEMBER 2004

    Quality Remanufactured PartsCopyright 2004, Ford Motor Company.

    Motorcraft is a registered trademark of Ford Motor Company.

  • P-10

    TRANSMISSION COOLER SERVICE

    Most F-Super Duty vehicles have radiator in-tank fluid coolers. This type of cooler will require flushing orreplacement. Always refer to the vehicle service publications.

    TorqShift transmission cooling system flushing procedure is unique. Refer to the vehicle workshop manual beforeperforming this procedure.

    Replacement procedures for Oil-To-Air (OTA) and Auxiliary coolers vary based on year and model of the vehicle.

    Different types of OTA coolers are required for gasoline and diesel applications.

    OTA Cooler with threaded cooler line connections

    OTA Cooler with crossover tube and hose clamp connections

    Note: Cooler application may change due to a mid-year production changeover. Always replace the OTA cooler witha cooler of the same size and cooler line connection type (threaded or hose clamp).

    When any of the following vehicles with OTA transmission coolers require major transmissionservice the OTA coolermust be replaced.

    Note: Always verify the correct part numbers before ordering replacement parts.

    1999 - 2005 F-Series Super Duty 250-550/Excursion

    2001-2003 7.3L engine part # 3C3Z-7A095-BA (hose clamp line connection)

    1999-2001 7.3L engine part # XC3Z-7A095-BA (threaded line connection)

    2001-2004 5.4L or 6.8L engines also 2005 Excurison part # 3C3Z-7A095-AA (hose clamp line connection)

    1999-2001 5.4L or 6.8L engines part # XC3Z-7A095-CA (threaded line connection)

    1999 - 2005 F-53 Stripped Chassis

    2005 F-53 6.8L Stripped Chassis part # 5U9Z-7A095-AA (1/2 inch line quick connection)

    2003-2004 F53 Stripped Chassis part # 2C3Z-7A095-AA (threaded line connection)

    1999-2002 F-53 Stripped Chassis # F81Z-7A095-AD (threaded line connection)

    Threaded Cooler Line Connections Hose Clamp Cooler Line Connections

    6 6 6

    FCS-13485-JA

  • P-11

    TRANSMISSION COOLER SERVICE (continued)

    2003 -2005 F-Series Super Duty 250-550 /Excursion (TorqShift transmission)

    2003 - 2005 6.0L engine part # 5C3Z-7A095-CA (hose clamp 1/2 inch line connection)

    2005 6.8L (F-Series Super Duty) part # 5C3Z-7A095-CA (hose clamp 1/2 inch line connection)

    2005 5.4 (F-Series Super Duty) part # 5C3Z-7A095-AC (hose clamp 1/2 inch line connection)

    2003 - 2005 Crown Victoria / Grand Marquis / Town Car part # 5W1Z-3F749-AA

    1998 - 2002 Crown Victoria / Grand Marquis / Town Car part # YW1Z-3F749-AA

    1998 - 2002 Crown Victoria Police Package/ Town Car handling or limousine conversionpackage part # 1W1Z-3F749-AA

    2005 500/Montego/Freestyle with CVT part # 5F9Z-7A095-CB

    IDENTIFICATION OF THE RETURN TRANSMISSION COOLER LINE

    The best way to identify the return cooler line (fluid coming out of the cooler and returning to the transmission)is the locate the return cooler fitting or case inlet. The return cooler fitting can be found in the following locationson the products listed below:

    Rear Wheel Drive

    TorqShift - The REAR transmission case fitting receives the return line.

    4R100/E4OD - The REAR transmission case fitting receives the return line.

    4R70/75W-E - The TOP transmission case fitting receives the return line.

    4R44/55E, 5R44/55E, 5R55N, 5R55W, 5R55S- The TOP transmission case fitting receives the return line.

    Front Wheel Drive

    CD4E (4F44E) - The REAR or pump end transaxle case fitting receives the return line.

    4F27E -The REAR or cover end transaxle case fitting receives the return line.

    AX4S/AX4N (4F50N) - The BOTTOM transaxle cooler line fitting receives the return line.

    Automatic Transmission Fluid In-line Service Filter Kit must be installed in most rear wheel drive transmissionswhen overhauled or a remanufactured transmission is installed.

    The kit is designed for first time installations. For subsequent installations, the filter is also available as a separateservice part (replace the in-line service filter after every transmission overhaul, exchange, or fluid change).

    Note: Always verify the correct part numbers before ordering replacement parts.

  • P-12

    LIMITED WARRANTY STATEMENTFord and Motorcraft Remanufactured Transmissions and Gas EnginesFord Motor Company, The American Road, Dearborn, MI 48121 (Ford) provides the following Limited Warranty on Ford and Motorcraft RemanufacturedTransmissions and Gas Engines to Ford, Lincoln and Mercury Dealers (each being a Dealer) or general Installers (each being an Installer). This LimitedWarranty provides that Ford will credit the Dealer or Installer for repairing or replacing, at Fords option, any Ford or Motorcraft RemanufacturedTransmission or Gas Engine sold by Ford that is found to be defective in factory-supplied material or workmanship subject to the following terms, conditionsand limitations:Retail Customers: To obtain warranty service, please return your vehicle to any Ford, Lincoln or Mercury Dealership or return to the Installer whooriginally installed the Ford or Motorcraft Engine or Transmission Assembly in your vehicle. Please have your original dated receipt for installationdate verification.Complete Gas Engine Long Block Assemblies (6006/6V012) and Transmission Assemblies (7000/7V000/7003) 36 months or 36,000 miles from warranty start date, whichever occurs first. Ford will cover 100% of all parts and labor at approved warranty reim-

    bursement rates If installed by a Dealer, reasonable towing charges (up to 35 miles or to the nearest Dealer) are covered only if the vehicle is not covered under

    another towing insurance coverageShort Blocks (6009/6V009), Cylinder Heads (6049/6V049) and Crankshaft Kits (6303/6V303) for Gas Engines 12 months or 12,000 miles from warranty start date, whichever occurs first. Ford will cover 100% of all parts and labor at approved warranty reim-

    bursement rates If installed by a Dealer, reasonable towing charges (up to 35 miles or to the nearest Dealer) are covered only if the vehicle is not covered under

    another towing insurance coverageWarranty Start Date Ford and Motorcraft Remanufactured Transmissions and Gas Engines installed by the Dealer or Installerwarranty begins on the date of installation Ford and Motorcraft Remanufactured Transmissions and Gas Engines sold by Dealer or Installer over-the-counter or to a retail purchaser

    on the date of saleLimitations to the WarrantyThe following limitation applies to the products covered by this Limited Warranty Towing charges are not reimbursable for Ford and Motorcraft Remanufactured Transmissions and Gas Engines sold

    over-the-counter by a Dealer or InstallerHow to obtain Limited Warranty coverage for Ford and Motorcraft Remanufactured Transmissions andGas Engines sold over-the-counter by a Dealer or Installer:This statement applies to over-the-counter customers of a Dealer or Installer, such as a retail customer or fleet customer.The Dealer or Installer can claim both parts and labor under the Limited Warranty if the retail customer, at his/her option, Returns the vehicle to the Installer (from which the assembly or component was purchased) or to any Dealer for repairs, or Returns the Ford or Motorcraft Remanufactured Transmission or Gas Engine to the Installer (from which the assembly or component was pur-

    chased) or to any Dealer for repairsNOTES: The original Installer or any Dealer (even though that particular Dealer was not the original purchaser/seller of the product) may take advantage of

    this Limited Warranty In order for the Dealer or Installer to claim under the Limited Warranty, the Dealer, Installer or customer (whether original customer or subsequent

    transferee) must provide the original owners repair order or sales slip when repairs are requested Only new Ford Original Equipment parts or assemblies may be used to complete covered warranty repairs Installer labor reimbursement is calculated using Ford Labor Times Standard hours multiplied by the selling dealerships warranty labor rate, or the

    Installers actual labor total, whichever is less Diagnostic steps taken to determine cause of warrantied concern with diagnostic results must be clearly documented on Installer repair order.

    (Warranty parts and labor reimbursement requests must be supported by diagnostic labor steps and test results) All parts replaced under warranty must be returned to your selling DealerTHIS LIMITED WARRANTY DOES NOT COVER FORD OR MOTORCRAFT REMANUFACTURED TRANSMISSIONS AND GAS ENGINES THAT FAIL DUE TOABUSE, MISUSE, NEGLECT, ALTERATION, ACCIDENT, RACING, OR THE USE OF NON-FORD PARTS, OR LACK OF PROPER MAINTENANCE.THIS LIMITED WARRANTY DOES NOT COVER PARTS WHICH ARE REPLACED AS PART OF NORMAL MAINTENANCE.THIS LIMITED WARRANTY DOES NOT COVER REPEAT REPAIRS PERFORMED AS A RESULT OF A MISDIAGNOSIS OR IMPROPER PRIOR REPAIR.TO THE EXTENT ALLOWED BY LAW, LOSS OF TIME, INCONVENIENCE, LOSS OF THE USE OF THE VEHICLE, COMMERCIAL LOSS, AND INCIDENTALAND CONSEQUENTIAL DAMAGES ARE NOT COVERED.THERE IS NO OTHER EXPRESS OR IMPLIED WARRANTY ON THESE FORD AND MOTORCRAFT REMANUFACTURED TRANSMISSIONS AND GAS ENGINESINCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.TO THE EXTENT ALLOWED BY LAW, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS IS LIMITED TO THE DURATION OF THIS WRITTENLIMITED WARRANTY.

    Quality Remanufactured Parts

  • P-13

    Quality Remanufactured Parts

    Ford, Lincoln and Mercury Dealers:When a component has failed on an assembly within the new 36-month/36,000-mile Service PartWarranty, follow the claiming instructions shown below for reimbursement.To access the Warranty Claiming site visit:

    http://fmcdealer.dealerconnection.com/Upon accessing this site, please select Gas Engines in the Parts Product Line Information section.View the menu on left for Warranty. Select Warranty and you will see Claiming Instructions. SelectClaiming Instructions. Enter SSP as the Program Code Enter as the causal part the base part number of the complete assembly Enter the replaced parts and labor required to complete the repair

    Note: Failure to enter the base part number of the complete assembly as the causal part will result in the repairbeing returned unpaid.Note: When requesting labor reimbursement for an over-the-counter (OTCM) purchased part, the claimingprocedures are the same as above except the Program Code will be OTCM.**Labor Operation OSL can be used, but the guidelines in the Warranty and Policy Manual must be followed.

    General InstallersWarranty Claiming Instructions forParts and Labor: Engine assemblies and components found to be defective before installation on the vehicle or

    sales over-the-counter are to be returned for credit to your selling Ford Powertrain Distributor orDealer

    Only New Ford Original Equipment parts or assemblies may be used to complete coveredwarranty repairs

    Installer labor reimbursement is calculated using Ford Labor Times Standard hours multiplied bythe selling dealerships warranty labor rate, or the installers actual labor total, whichever is less

    When claiming warranty, the owners repair order (or sales slip for the original purchase) andInstaller invoice showing the labor amount charged for replacement must be provided to the FordPowertrain Distributor or Dealer

    All parts replaced under warranty must be returned to your selling DealerTo be eligible for warranty reimbursement, the Installer repair order mustinclude: Customers original concern, clearly stated Diagnostic steps taken to determine cause of warrantied concern with diagnostic results clearly

    documented on Installer repair order. (Warranty parts and labor reimbursement requests mustbe supported by diagnostic labor steps and test results)

    WARRANTYCLAIMING

    INSTRUCTIONS

    For information aboutother quality Motorcraft

    parts for Ford, Lincolnand Mercury vehicles,visit us on the Web at:

    www.motorcraft.com

  • P-14

    "No-Risk" Core Return Policy

    "No-Risk" Core Return policy means accuratequotes for engine and transmissions are noproblem. 100 percent core credit will be given(regardless of damage or quality of returned core);just follow these guidelines and the return runssmoothly.

    Returned core is the same part as the assemblypurchased

    Core is 100% complete with all parts attachedand all fluids drained and is returned in originalpackage

  • P-15

    REMANUFACTURED PARTS6.0L, 6.9L and 7.3L Diesel Engines

    Engine Assembly Major Content

    6009 Short Blocks: Includes block, crankshaft, camshaft, connecting rods, timing gears, lifters,new pistons and rings, and new bearings (rod, main and cam.)

    6012 Long Blocks: Includes every part in the 6009 plus complete head assemblies, push rods,front and rear covers, gaskets, oil pump, and oil cooler.

    6006 Long Blocks: Includes every part in the 6012 plus oil pan, valve covers, oil filter, crankshaftdamper, oil pump pick-up, injectors.

    6007 Complete Engines: Includes every part in 6006 plus injection pump and lines, fuel filterassembly, intake manifold, exhaust manifolds, water pump/water inlet and outlet, fuel lift pump,glow plugs, CDR valve and block heater.

    COMPETITIVE SELLING POINTS

    Motorcraft Remanufactured Diesel Engines and Components are the only Ford approvedremanufactured products on the market for 1983 through 1998 E & F-Series light trucks.

    Every Motorcraft Remanufactured block is rigorously inspected for cavitation damageand reworked with new cylinder sleeves, if required.

    Every engine gets new hypereutectic pistons and rings, plus a stepped cylinder honingprocess to optimize oil consumption performance.

    All crankshaft repairs meet or exceed the OE specs for new crankshafts.

    Motorcraft Remanufactured cylinder heads never have a weld repair in the headcombustion chamber area.

    Every Motorcraft Remanufactured head gets advanced metallurgical alloy valve guides.

    Heads that cannot meet the rigorous inspection standards are replaced using new headsfrom the OE foundry.

    All critical engine parts replaced in the remanufacturing process are approved by Fordengineering and the OE manufacturer.

    All engines and components are backed by a comprehensive Ford Motor Companyservice parts limited warranty. (See your Ford or Lincoln Mercury dealer for a copy of thelimited warranty.)

    Motorcraft

  • P-16

    To perform the task of removing and installing adiesel engine, you should be A.S.E. certified inAutomotive Engine Replacement or equivalent.Q Review all prior warranty history of the vehicle

    Q Review all Technical Service Bulletins and Special ServiceMessages pertaining to drivability and engine repair for thevehicle being serviced.

    Q Review engine removal and installation instructions in theappropriate Ford Workshop Manual. Determine the rootcause of the engine failure.

    Q Remove failed engine

    Q Complete Step 1 of the Core Evaluation Form:

    1. First, check for block damage. Notate on form.2. Drain oil and coolant from used engine core

    Inspect new engine for shipping damage, such as bentsheet metal, valve train damage, and debris of any kind.

    IDENTIFICAIDENTIFICAIDENTIFICAIDENTIFICAIDENTIFICATIONTIONTIONTIONTIONVerify that you will be installing the correct engine.

    Q First, compare visually.

    Q Secondly, verify the part number you need in theapplication section of the Diesel Engine Reference SalesManual.

    A couple minutes spent double-checking what engineyou will be installing for your customer could save youmany hours of wasted labor.

    ASSEMBLASSEMBLASSEMBLASSEMBLASSEMBLY Y Y Y Y TIPSTIPSTIPSTIPSTIPSQ Seal threads on flywheel bolts with red tread sealant.

    Q Use torque wrench on manifolds, oil cooler, water pump,and turbocharger, do not use power impact tools.

    STSTSTSTSTARARARARARTTTTT-UP-UP-UP-UP-UPQ Monitor oil pressure and water temperature

    Q Check for any leaks, correct before road test.

    Q Drive 500-750 miles, then change oil and filter, recheckfor leaks, retighten hoses and check belt adjustment.

    DIESEL ENGINE TIPS & CHECKLIST

    Enjoy your new Ford orMotorcraft Reman Engine for

    years to come.

    COOLING SYSTEMCOOLING SYSTEMCOOLING SYSTEMCOOLING SYSTEMCOOLING SYSTEMRadiator flushed/rodded or replaced.

    Replace coolant if contaminated, over recommended ageor weak in strength.

    Add FW-16 supplemental coolant additive to VC-4A, EthyleneGlycol (green color) engine coolant. Note: FW-16 is not used withFord Premium Gold extended life coolant.

    Inspect the radiator pressure cap for wear and proper application

    Inspect coolant hoses and clamps; replace as necessary

    Ensure water pump installed is in good condition or replace it.(On base engines, 6009,6012, and 6006)

    LUBRICALUBRICALUBRICALUBRICALUBRICATION SYTION SYTION SYTION SYTION SYSTEMSTEMSTEMSTEMSTEMOil pan should be thoroughly cleaned and inspected for bentplaces that would cause poor sealing. (on base engines, 6009and 6012)

    Oil pickup tube screen cleaned or replaced

    Install a new or remanufactured oil pump on all short blockengines (6009)

    Install a new oil cooler bundle on all short block engines (6009)

    Use Motorcraft Super Duty SAE 15W-40 engine oil or anequivalent oil meeting API service specifications CI-4/SL.

    INTINTINTINTINTAKE AKE AKE AKE AKE AND EXHAUST SYAND EXHAUST SYAND EXHAUST SYAND EXHAUST SYAND EXHAUST SYSTEMSTEMSTEMSTEMSTEMExhaust system checked for damage and restrictions

    If transferring old intake manifold from failed engine to new engineyou must thoroughly clean manifold of any debris that could cause asecond engine failure (trapped in the intake).

    FUEL SYSTEMFUEL SYSTEMFUEL SYSTEMFUEL SYSTEMFUEL SYSTEMReplace all fuel filters and add fuel lubricity additive to fuel tank

  • P-17

    LIMITED WARRANTY STATEMENTFord and Motorcraft Remanufactured Diesel EnginesFord Motor Company, The American Road, Dearborn, MI 48121 (Ford) provides the following Limited Warranty on Ford andMotorcraft Remanufactured Diesel Engines to Ford, Lincoln and Mercury Dealers (each being a Dealer) or general Installers (eachbeing an Installer). This Limited Warranty provides that Ford will credit the Dealer or Installer for repairing or replacing, at Fordsoption, any Ford or Motorcraft Remanufactured Diesel Engine sold by Ford that is found to be defective in factory-supplied materialor workmanship subject to the following terms, conditions and limitations:

    Retail Customers: To obtain warranty service, please return your vehicle to any Ford, Lincoln or Mercury Dealershipor return to the Installer who originally installed the Ford or Motorcraft Diesel Engine Assembly in your vehicle.Please have your original dated receipt for installation date verification.

    Complete Diesel Engine (6007/6V007) and Long Block (6006/6V006) AssembliesQ 24 months from warranty start date (unlimited miles). Ford will cover 100% of all parts (except those noted below) and labor at

    approved warranty reimbursement rates

    Q The following parts are covered for 12 months from warranty start date (unlimited miles): fuel filter assembly and lines, fueltransfer pump, harnesses, sensors, switches, relays, glow plugs, fuel injection pump and lines

    Q If installed by a Dealer, reasonable towing charges (up to 35 miles or to the nearest Dealer) are covered only if the vehicle is notcovered under another towing insurance coverage

    Diesel Engine Stripped Long Blocks (6V012) and Short Blocks (6009/6V009)Q 12 months from warranty start date (unlimited miles). Ford will cover 100% of all parts and labor at approved warranty

    reimbursement rates

    Q If installed by a Dealer, reasonable towing charges (up to 35 miles or to the nearest Dealer) are covered only if the vehicleis not covered under another towing insurance coverage

    Individually Sold Components: Head (6049), Connecting Rod (6200), Water Pump (8501), Crankshaft (6303), Turbo-chargers (6K682), Injection Drive Module (12 B599), Electronic Control Module, and High Pressure Oil Pump (9A543)(6K682), Turbocharger Pedestal (6N639), Injectors (9E527)Q Parts and labor are covered against defects for 12 months/12,000 miles from warranty start date, whichever occurs first. Ford

    will cover 100% of all parts and labor at approved warranty reimbursement rates

    Q If installed by a Dealer, reasonable towing charges (up to 35 miles or to the nearest Dealer) are covered only if the vehicle is notcovered under another towing insurance coverage

    Warranty Start DateQ Ford and Motorcraft Remanufactured Diesel Engines and Components installed by the Dealer or InstallerWarranty begins on

    the date of installation

    Q Ford and Motorcraft Remanufactured Diesel Engines and Components sold by Dealer or Installer over-the-counter or to a retailpurchaseron the date of sale

    Limitations to the Warranty

    The following limitation applies to the products covered by this Limited Warranty:

    Q Towing charges are not reimbursable for Ford and Motorcraft Remanufactured Diesel Engines sold over-the-counter by aDealer or Installer.

  • P-18

    How to obtain Limited Warranty coverage for Ford and MotorcraftRemanufactured Diesel Engines sold over-the-counter by a Dealer or Installer:

    This statement applies to over-the-counter customers of a Dealer or Installer, such as a retail customer or fleet customer.

    The Dealer or Installer can claim both parts and labor under the Limited Warranty if the retail customer, at his/her option:

    Q Returns the vehicle to the Installer (from which the assembly or component was purchased) or to any Dealer for repairs, or

    Q Returns the Ford or Motorcraft Remanufactured Diesel Engine to the Installer (from which the assembly or component waspurchased) or to any Dealer for repairs

    NOTES:Q The original Installer or any Dealer (even though that particular Dealer was not the original purchaser/seller of the product)

    may claim under this Limited Warranty

    Q In order for the Dealer or Installer to claim under the Limited Warranty, the Dealer, Installer or customer (whether original customeror subsequent transferee) must provide the original owners repair order or sales slip when repairs are requested

    Q Only new Ford Original Equipment or Ford authorized remanufactured parts or assemblies may be used to complete coveredwarranty repairs

    Q Installer labor reimbursement is calculated using Ford Labor Times Standard hours multiplied by the selling dealerships warrantylabor rate, or the Installers actual labor total, whichever is less

    Q Diagnostic steps taken to determine cause of warrantied concern with diagnostic results must be clearly documented on Installerrepair order. (Warranty parts and labor reimbursement requests must be supported by diagnostic labor steps and test results)

    Q All parts replaced under warranty must be returned to your selling Dealer

    THIS LIMITED WARRANTY DOES NOT COVER FORD OR MOTORCRAFT REMANUFACTURED DIESEL ENGINES THAT FAIL DUE TO ABUSE,MISUSE, NEGLECT, ALTERATION, ACCIDENT, RACING, OR THE USE OF NON-FORD PARTS, OR LACK OF PROPER MAINTENANCE.

    THIS LIMITED WARRANTY DOES NOT COVER PARTS WHICH ARE REPLACED AS PART OF NORMAL MAINTENANCE.

    THIS LIMITED WARRANTY DOES NOT COVER REPEAT REPAIRS PERFORMED AS A RESULT OF A MISDIAGNOSIS OR IMPROPERPRIOR REPAIR.

    TO THE EXTENT ALLOWED BY LAW, LOSS OF TIME, INCONVENIENCE, LOSS OF THE USE OF THE VEHICLE, COMMERCIAL LOSS, ANDINCIDENTAL AND CONSEQUENTIAL DAMAGES ARE NOT COVERED.

    THERE IS NO OTHER EXPRESS OR IMPLIED WARRANTY ON THESE FORD AND MOTORCRAFT REMANUFACTURED DIESEL ENGINESINCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

    TO THE EXTENT ALLOWED BY LAW, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS IS LIMITED TO THE DURATION OF THISWRITTEN LIMITED WARRANTY

  • P-19

    20052005200520052005

    VIN GUIDE GUIDE GUIDE GUIDE GUIDEYour Guide to 2005 Vehicle Identification

    How How How How How TTTTTo Use:o Use:o Use:o Use:o Use:Here is your 2005 guide to interpreting universal Vehicle Identification Numbers (VIN). All vehicleinformation applies to 2005 models only. For previous model VIN information, check sources atyour local dealerships or log onto www.remarketing.dealerconnection.com for guides printed bythe Vehicle Remarketing Department.

    The VIN data is preliminary and is prepared for the exclusive use of Ford, Lincoln and Mercurydealers.

    Example:Example:Example:Example:Example:Universal Vehicle Identification Numbers (VIN) have 17 positions. There is a number or a letter ineach position.

    Typical VIN 1 F M Z U 7 3 E 0 4 Z A 6 9 1 0 1

    Positions 1-3 World Manufacturer Identifier

    Positiion 4 Restraint System TypeBrake Type and GVWR Class(Trucks and Vans Only)

    Positions 5-7 Line, Series, Body Type

    Position 8 Engine Type

    Position 9 Check Digit

    Position 10 Model Year

    Position 11 Assembly Plant

    Positions 12-17 Production Sequence Number

    Position 1-3 4 5-7 8 9 10 11 12-17Number

  • P-20

    VIN Positions 1, 2, and 3 World Manufacturer Identification VINCODE Vehicle Manufacturer Make Type1F1 Ford Motor Company, USA Ford MPV - Limousine1FA Ford Motor Company, USA Ford Passenger Car1FB Ford Motor Company, USA Ford Bus1FC Ford Motor Company, USA Ford Basic (Stripped) Chassis1FD Ford Motor Company, USA Ford Incomplete Vehicle1FM Ford Motor Company, USA Ford MPV1FT Ford Motor Company, USA Ford Truck (Completed Vehicle)1L1 Ford Motor Company, USA Lincoln Passenger Car - Limousine1LJ Ford Motor Company, USA Lincoln Incomplete Vehicle (Hearse)1LN Ford Motor Company, USA Lincoln Passenger Car1ME Ford Motor Company, USA Mercury Passenger Car1ZV Automotive Alliance International (USA) Ford Passenger Car2FA Ford Motor Company of Canada, Ltd. Ford Passenger Car2FD* Ford Motor Company of Canada, Ltd. Ford Incomplete Vehicle2FM Ford Motor Company of Canada, Ltd. Ford MPV2FT Ford Motor Company of Canada, Ltd. Ford Truck (Completed Vehicle)2ME Ford Motor Company of Canada, Ltd. Mercury Passenger Car2MH Ford Motor Company of Canada, Ltd. Mercury Incomplete Vehicle2MR Ford Motor Company of Canada, Ltd. Mercury MPV3FA Ford Motor Company (Mexico) Ford Passenger Car3FD Ford Motor Company (Mexico) Ford Incomplete Vehicle3FT Ford Motor Company (Mexico) Ford Truck (Completed Vehicle)3FN Blue Diamond Trucks S. De R. L. De C. V. Ford Truck3FR Blue Diamond Trucks S. De R. L. De C. V. Ford Incomplete Vehicle4M2 Ford Motor Company, USA Mercury MPV5L1 Ford Motor Company, USA Lincoln MPV - Limousine5LM Ford Motor Company, USA Lincoln MPV

    * = Moonroof Vehicle (Built at Crown, Inc.)

    VIN Position 4 Restraint System Type for Passenger Cars OnlyVIN CODE Passenger Car Identifiers

    F Active Belts (all designated seating positions), plus Driver and Passenger AirBags

    H Active Belts (all designated seating positions), Driver and Passenger Air Bagsplus Driver and Passenger Side Air Bags, Curtains, or Canopies

    VIN CODES

    VIN Position 5 Ford Passenger Car IdentifiersVIN CODE Designation

    P FordM Lincoln or MercuryT All passenger cars imported from outside North America or non-Ford built

    passenger cars marketed by Ford

    Brake System (only) for Buses and Incomplete Vehicles GVWRVIN Position 4 class as shown are not applicable

    VIN CODESec. Gen. Air

    Active Belts Air Bags & SideBrake GVWR Active & Sec. Gen. Air Bags, Curtains

    System Glass GVW Range Belts Air Bags or CanopyHydraulic Class C: 4,001-5,000 pounds Y CHydraulic Class D: 5,001-6,000 pounds Z DHydraulic Class E: 6,001-7,000 pounds R EHydraulic Class F: 7,001-8,000 pounds P FHydraulic Class G: 8,001-8,500 pounds VHydraulic Class G: 8,501-9,000 pounds H N NHydraulic Class H: 9,001-10,000 pounds J S SHydraulic Class 3: 10,001-14,000 pounds K WHydraulic Class 4: 14,001-16,000 pounds L XHydraulic Class 5: 16,001-19,500 pounds M AHydraulic Class 6: 19,501-26,000 pounds NHydraulic Class 7: 26,001-33,000 pounds P

    Air Class 6: 19,501-26,000 pounds WAir Class 7: 26,001-33,000 pounds X

    VIN Positions 5-7 Line, Series, Body Type for Passenger CarsVIN CODE Car Line Series Body Type

    FORD

    P23 Five Hundred SE FWD 4-Dr. SedanP24 Five Hundred SEL FWD 4-Dr. SedanP25 Five Hundred Limited FWD 4-Dr. SedanP26 Five Hundred SE AWD 4-Dr. SedanP27 Five Hundred SEL AWD 4-Dr. SedanP28 Five Hundred Limited AWD 4-Dr. SedanP31 Focus ZX3 3-Dr. CoupeP34 Focus ZX4 4-Dr. SedanP36 Focus ZXW 4-Dr. WagonP37 Focus ZX5 5-Dr. Sedan

    VIN Positions 5-7 Line, Series, Body Type for Passenger CarsVIN CODE Car Line Series Body Type

    FORD

    P38 Focus ST 4-Dr. SedanP53 Taurus SE 4-Dr. SedanP56 Taurus SE Comfort 4-Dr. SedanP58 Taurus SE 4-Dr. Station WagonP59 Taurus SE Comfort 4-Dr. Station WagonP60 Thunderbird Base 2-Dr. ConvertibleP63 Thunderbird Pacific Coast Roadster 2-Dr. ConvertibleP70 Crown Victoria Fleet - LWB 4-Dr. SedanP71 Crown Victoria Police Interceptor 4-Dr. SedanP72 Crown Victoria S-Fleet 4-Dr. SedanP73 Crown Victoria Base 4-Dr. SedanP74 Crown Victoria LX 4-Dr. SedanP90 GT Base 2-Dr. CoupeT80 Mustang Base 2-Dr. CoupeT82 Mustang GT 2-Dr. CoupeT84 Mustang Base 2-Dr. ConvertibleT85 Mustang GT 2-Dr. Convertible

    MERCURY

    M40 Montego Luxury FWD 4-Dr. SedanM41 Montego Luxury AWD 4-Dr. SedanM42 Montego Premier FWD 4-Dr. SedanM43 Montego Premier AWD 4-Dr. SedanM50 Sable GS 4-Dr. SedanM55 Sable LS Premium 4-Dr. SedanM59 Sable LS Premium 4-Dr. Station WagonM74 Grand Marquis GS 4-Dr. SedanM75 Grand Marquis LS 4-Dr. SedanLINCOLN

    M81 Town Car Executive 4-Dr. SedanM82 Town Car Signature 4-Dr. SedanM83 Town Car Signature Limited 4-Dr. SedanM84 Town Car Executive - LWB 4-Dr. SedanM85 Town Car Signature Limited - LWB 4-Dr. SedanM89 Town Car Protection 4-Dr. SedanM86 LS V6 4-Dr. SedanM87 LS V8 4-Dr. Sedan

    LWB: Long Wheel Base AWD: All Wheel Drive

    Passenger Vehicles (MPVs), Buses, and Incomplete VehiclesVIN Position 5- 7 (IVs) with GVW Ratings of 4990 Kilograms (11,000 Pounds) or less

    Chassis Cab orVIN CODE Line Series Type Body Type Vehicle TypeFORD

    U02 Escape XLS 4X2 4-Door MPVU03 Escape XLT 4X2 4-Door MPVU04 Escape Limited 4X2 4-Door MPVU92 Escape XLS 4X4 4-Door MPVU93 Escape XLT 4X4 4-Door MPVU94 Escape Limited 4X4 4-Door MPVU95 Escape HEV Base 4X2 4-Door MPVU96 Escape HEV Base 4X4 4-Door MPVU13 Expedition XLS 4X2 4-Door MPVU14 Expedition XLS 4X4 4-Door MPVU15 Expedition XLT 4X2 4-Door MPVU16 Expedition XLT 4X4 4-Door MPVU17 Expedition Eddie Bauer 4X2 4-Door MPVU18 Expedition Eddie Bauer 4X4 4-Door MPVU19 Expedition Limited 4X2 4-Door MPVU20 Expedition Limited 4X4 4-Door MPVU40 Excursion XLT 4X2 4-Door MPVU41 Excursion XLT 4X4 4-Door MPVU42 Excursion Limited 4X2 4-Door MPVU43 Excursion Limited 4X4 4-Door MPVU44 Excursion Eddie Bauer 4X2 4-Door MPVU45 Excursion Eddie Bauer 4X4 4-Door MPVU62* Explorer XLS 4X2 4-Door MPVU72 Explorer XLS 4X4 4-Door MPVU82 Explorer XLS AWD 4 - Door MPVU63* Explorer XLT 4X2 4-Door MPVU73 Explorer XLT 4X4 4-Door MPVU83 Explorer XLT AWD 4-Door MPVU64* Explorer Eddie Bauer 4X2 4-Door MPVU74 Explorer Eddie Bauer 4X4 4-Door MPVU84 Explorer Eddie Bauer AWD 4-Door MPVU65* Explorer Limited 4X2 4-Door MPVU75 Explorer Limited 4X4 4-Door MPVU85 Explorer Limited AWD 4 - Door MPVU67 Explorer Sport Trac Base 4X2 4-Door MPVU77 Explorer Sport Trac Base 4X4 4-Door MPV

    * 4X2 Versions available in U. S. only

  • P-21

    Line, Series, Chassis, Cab Type or Body Type for Trucks,Multipurpose Passenger Vehicles (MPVs), Buses, andIncomplete Vehicles (IVs) with GVW Ratings of 4990

    VIN Positions 5- 7 Kilograms (11,000 Pounds) or less VIN CODE Line Series Chassis Type Cab or Body Type Vehicle TypeFORD

    R10 Ranger 4X2 Regular Cab TruckR11 Ranger 4X4 Regular Cab TruckR14 Ranger 4X2 SuperCab 2-Dr TruckR15 Ranger 4X4 SuperCab 2-Dr TruckR44 Ranger 4X2 SuperCab 4-Dr TruckR45 Ranger 4X4 SuperCab 4-Dr Truck

    MERCURY

    U56 Mariner 4X2 4-Door MPVU57 Mariner 4X4 4-Door MPVU66 Mountaineer 4X2 4-Door MPVU76 Mountaineer 4X4 4-Door MPVU86 Mountaineer AWD 4-Door MPV

    FORD

    A50 Freestar Base 4X2 4-Dr Wagon MPVA51 1 Freestar SE 4X2 4-Dr Wagon MPVA52 1 Freestar SEL 4X2 4-Dr Wagon MPVA54 Freestar Cargo 4X2 Van TruckA55 2 Freestar SE 4X2 4-Dr Wagon MPVA56 2 Freestar SEL 4X2 4-Dr Wagon MPVA57 1 Freestar SES 4X2 4-Dr Wagon MPVA57 2 Freestar Sport 4X2 4-Dr Wagon MPVA58 Freestar Limited 4X2 4-Dr Wagon MPV

    MERCURY

    A21 Monterey Convenience 4X2 4-Dr. Wagon MPVA22 Monterey Luxury 4X2 4-Dr. Wagon MPVA23 Monterey Premier 4X2 4-Dr. Wagon MPV

    FORD

    K01 Freestyle Cargo 4X2 Van TruckK01 Freestyle SE FWD 4-Dr. Wagon MPVK02 Freestyle SEL FWD 4-Dr. Wagon MPVK03 Freestyle Limited FWD 4-Dr. Wagon MPVK04 Freestyle SE AWD 4-Dr. Wagon MPVK05 Freestyle SEL AWD 4-Dr. Wagon MPVK06 Freestyle Limited AWD 4-Dr. Wagon MPV

    LINCOLN

    U68 Aviator 4X2 4-Door MPVU88 Aviator AWD 4-Door MPVU27 Navigator 4X2 4-Door MPVU28 Navigator 4X4 4-Door MPV

    FORDF02 F-Series F150 4X2 Regular Cab Flareside Truck / IVF04 F-Series F150 4X4 Regular Cab Flareside Truck / IVF12 F-Series F150 4X2 Regular Cab Styleside Truck / IVF14 F-Series F150 4X4 Regular Cab Styleside Truck / IVW12 F-Series F150 4X2 SuperCrew Styleside Truck / IVW14 F-Series F150 4X4 SuperCrew Styleside Truck / IVX02 F-Series F150 4X2 SuperCab Flareside Truck / IVX04 F-Series F150 4X4 SuperCab Flareside Truck / IVX12 F-Series F150 4X2 SuperCab Styleside Truck / IVX14 F-Series F150 4X4 SuperCab Styleside Truck / IVF20 F-Series F250 4X2 Regular Cab SRW Truck / IVF21 F-Series F250 4X4 Regular Cab SRW Truck / IVF30 F-Series F350 4X2 Regular Cab SRW Truck / IVF31 F-Series F350 4X4 Regular Cab SRW Truck / IVF32 F-Series F350 4X2 Regular Cab DRW Truck / IVF33 F-Series F350 4X4 Regular Cab DRW Truck / IVF34 F-Series F350 4X2 Regular Cab SRW IVF35 F-Series F350 4X4 Regular Cab SRW IVF36 F-Series F350 4X2 Regular Cab DRW IVF37 F-Series F350 4X4 Regular Cab DRW IVW20 F-Series F250 4X2 Crew Cab SRW Truck / IVW21 F-Series F250 4X4 Crew Cab SRW Truck / IVW30 F-Series F350 4X2 Crew Cab SRW Truck / IVW31 F-Series F350 4X4 Crew Cab SRW Truck / IVW32 F-Series F350 4X2 Crew Cab DRW Truck / IVW33 F-Series F350 4X4 Crew Cab DRW Truck / IVW34 F-Series F350 4X2 Crew Cab SRW IVW35 F-Series F350 4X4 Crew Cab SRW IVW36 F-Series F350 4X2 Crew Cab DRW IVW37 F-Series F350 4X4 Crew Cab DRW IVX20 F-Series F250 4X2 SuperCab SRW Truck / IVX21 F-Series F250 4X4 SuperCab SRW Truck / IVX30 F-Series F350 4X2 SuperCab SRW Truck / IVX31 F-Series F350 4X4 SuperCab SRW Truck / IV

    1 Available in U. S. only 2 Available in Canada onlyDRW means Dual Rear Wheels SRW means Standard Rear Wheels

    VIN CODESLine, Series, Chassis, Cab Type or Body Type for Trucks,Multipurpose Passenger Vehicles (MPVs), Buses, andIncomplete Vehicles (IVs) with GVW Ratings of 4990

    VIN Positions 5- 7 Kilograms (11,000 Pounds) or less VIN CODE Line Series Chassis Type Cab or Body Type Vehicle TypeFORD

    X32 F-Series F350 4X2 SuperCab DRW Truck / IVX33 F-Series F350 4X4 SuperCab DRW Truck / IVX34 F-Series F350 4X2 SuperCab SRW IVX35 F-Series F350 4X4 SuperCab SRW IVX36 F-Series F350 4X2 SuperCab DRW IVX37 F-Series F350 4X4 SuperCab DRW IVFORDE11 Econoline E150 4X2 Wagon MPVE14 Econoline E150 4X2 Van Truck / IVE24 Econoline E250 4X2 Van Truck / IVS24 Econoline E250 4X2 Extended Van Truck / IVE29 Econoline E250 4X2 Stripped Chassis IVE31 Econoline E350 4X2 Wagon Bus / MPV / IVS31 Econoline E350 4X2 Extended Wagon Bus / MPV / IVE34 Econoline E350 4X2 Van Truck / IVS34 Econoline E350 4X2 Extended Van Truck / IVE39 Econoline E350 SRW/ Stripped Chassis IV

    DRW

    DRW: Dual Rear Wheels SRW: Standard Rear Wheels

    Line, Series, Chassis, Cab Type Ford Light, Medium & HeavyIncomplete Vehicles & Trucks with GVW Ratings over 4,990

    VIN Positions 5- 7 Kilograms (11,000 Pounds)Chassis Vehicle

    VIN CODE Line Series Type Cab or Body Type TypeFORD

    E35 Econoline E350 SRW/DRW Cutaway IVE45 Econoline E450 SRW/DRW Cutaway IVE49 Econoline E450 SRW/DRW Stripped Chassis IVF32 F-Series F350 4X2 Pickup - Regular Cab DRW Truck/IVX32 F-Series F350 4X2 Pickup - SuperCab DRW Truck/IVW32 F-Series F350 4X2 Pickup - Crew Cab DRW Truck/IVW33 F-Series F350 4X4 Pickup - Crew Cab DRW Truck/IVF36 F-Series F350 4X2 Regular Cab - DRW IVX36 F-Series F350 4X2 Supercab - DRW IVW36 F-Series F350 4X2 Crew Cab - DRW IVF37 F-Series F350 4X4 Regular Cab - DRW IVX37 F-Series F350 4X4 Supercab - DRW IV

    W37 F-Series F350 4X4 Crew Cab - DRW IVF46 F-Series F450 4X2 Regular Cab - DRW IVF47 F-Series F450 4X4 Regular Cab - DRW IVF56 F-Series F550 4X2 Regular Cab - DRW IVF57 F-Series F550 4X4 Regular Cab - DRW IVW46 F-Series F450 4X2 Crew Cab - DRW IVW47 F-Series F450 4X4 Crew Cab - DRW IVW56 F-Series F550 4X2 Crew Cab - DRW IVW57 F-Series F550 4X4 Crew Cab - DRW IVX46 F-Series F450 4X2 SuperCab - DRW IVX47 F-Series F450 4X4 SuperCab - DRW IVX56 F-Series F550 4X2 SuperCab - DRW IVX57 F-Series F550 4X4 SuperCab - DRW IV

    F65 F-Series Super Duty F650 DRW 4X2 Chassis Cab - R/C Straight Frame IVX65 F-Series Super Duty F650 DRW 4X2 Chassis Cab - S/C Straight Frame IVW65 F-Series Super Duty F650 DRW 4X2 Chassis Cab - CR/C Straight Frame IVF66 F-Series Super Duty F650 DRW 4X2 Chassis Cab - R/C K/U Frame IVX66 F-Series Super Duty F650 DRW 4X2 Chassis Cab - S/C K/U Frame IVW66 F-Series Super Duty F650 DRW 4X2 Chassis Cab - CR/C K/U Frame IVF75 F-Series Super Duty F750 DRW 4X2 Chassis Cab - R/C P/U-Del IVX75 F-Series Super Duty F750 DRW 4X2 Chassis Cab - S/C P/U-Del IVW75 F-Series Super Duty F750 DRW 4X2 Chassis Cab - CR/C P/U-Del IVF76 F-Series Super Duty F750 DRW 4X2 Chassis Cab - R/C Severe - Serv IVX76 F-Series Super Duty F750 DRW 4X2 Chassis Cab - S/C Severe - Serv IVW76 F-Series Super Duty F750 DRW 4X2 Chassis Cab - CR/C Severe - Serv IV

    RC: Regular Cab SC: Super Cab

  • P-22

    VIN Position 9 VIN Check DigitThe check digit must have a value of 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, or X.

    Engine Type-Displacement, Cylinders, Fuel Type, Manufacturer,VIN Position 8 and Horsepower (H. P.) RatingsNote: Engine types are divided into four distinct groups: Passenger Car, Light Truck/MPV, Light/ Medium/ Heavy Truck, and Electric Vehicle. Each group is codedindependently of the other three groups and these codes are listed in separatetables.Table 1: Passenger Car VINCODE Displacement/ Litre Cylinders Fuel Manufacturer Net Brake H. P.

    A 3.9L DOHC V-8 Gasoline Ford 280H 4.6L 3V OHC V-8 Gasoline Ford 300N 2.0L DOHC 1 I-4 Gasoline Ford 136N 2.0L DOHC PZEV I-4 Gasoline Ford 130N 4.0L SOHC V-6 Gasoline Ford 210S 3.0L DOHC V-6 Gasoline Ford 200-232S 5.4L SC DOHC2 V-8 Gasoline Ford 500-550U 3.0L EFI V-6 Gasoline Ford 155W 4.6L SOHC V-8 Gasoline Ford 224-239Z 2.3L DOHC PZEV I-4 Gasoline Ford 1511 3.0L Duratec V-6 Gasoline Ford 2032 3.0L EFI-FFV V-6 Gasoline/E85 Ford 155

    1 Available only on ZX3 2 Available only on Ford GTEFI :Electronic Fuel Injection SOHC: Single Overhead CamshaftDOHC: Double Overhead Camshaft E85: Ethanol Flexible FuelFFV: Flexible Fuel Vehicle PZEV: Partial Zero Emission Vehicle

    VIN CODES

    VIN Position 8 Light/ Medium/ Heavy Truck (with GVW Ratings over 11,000 pounds) VIN Displacement/ Cylinders Fuel Manufacturer Net H.P./CODE Litre Torque

    Y 6.0 V-8 Diesel International 200/520C 6.0 V-8 Diesel International 215/540Z 6.0 V-8 Diesel International 230/5400 6.0 V-8 Diesel International 230/6209 7.2 I-6 Diesel Caterpillar 190/520N 7.2 I-6 Diesel Caterpillar 210/520P 7.2 I-6 Diesel Caterpillar 210/605R 7.2 I-6 Diesel Caterpillar 230/540S 7.2 I-6 Diesel Caterpillar 230/660T 7.2 I-6 Diesel Caterpillar 250/660U 7.2 I-6 Diesel Caterpillar 275/800W 7.2 I-6 Diesel Caterpillar 300/800X 7.2 I-6 Diesel Caterpillar 300/860D 5.9 I-6 Diesel Cummins 185/420A 5.9 I-6 Diesel Cummins 200/520E 5.9 I-6 Diesel Cummins 215/520F 5.9 I-6 Diesel Cummins 230/520G 5.9 I-6 Diesel Cummins 245/660B 5.9 I-6 Diesel Cummins 260/550H 5.9 I-6 Diesel Cummins 260/660V 5.9 I-6 Diesel Cummins 275/660

    VIN Positions 12- 17 Sequential Vehicle IdentifiersPassenger Vehicles:Unique six digit numeric sequence codes are assigned to each passenger car by thevehicle assembly plant of manufacture. Sequence codes for Ford make passenger carsmay range from 100,001 through 599,999; sequence numbers for Lincoln and Mercurymake passenger cars may range from 600,001 through 999,999.

    Trucks, MPVs, Buses and Incomplete Vehicles:A six digit alphanumeric sequence code (first digit alpha, last five digits numeric) isassigned for trucks, MPVs, and Incomplete Vehicles.

    A00001 thru F99999 - Ford Division Vehicles000001 thru 999999 - Ford Built By Blue DiamondJ00001 thru L99999 - Lincoln/ Mercury Division Vehicles

    VIN Position 10 Vehicle Model YearVIN CODE YEAR VIN CODE YEAR

    1 2001 4 20042 2002 5 20053 2003 6 2006

    VIN Position 11 Vehicle Assembly PlantThe plant of manufacture VIN code is designated as follows:VIN Vehicle Assembly Plant Passenger Light Trucks/ Medium/

    CODE Name: Location Cars MPVs Heavy TrucksA Atlanta: Hapeville, Georgia XB Oakville: Oakville, Ontario XD Ohio: Avon Lake, Ohio XE Kentucky Truck: Jefferson County,

    Kentucky X XF Dearborn: Dearborn, Michigan XG Chicago: Chicago, Illinois X XH Lorain: Lorain, Ohio X XK Kansas City: Claycomo, Missouri XL Michigan Truck: Wayne, Michigan XM Cuautitlan: Cuautitlan, Mexico X XN Norfolk: Norfolk, Virginia XP Twin Cities: St. Paul, Minnesota XR Hermosillo: Hermosillo, Mexico XU Louisville: Louisville, Kentucky XV Blue Diamond Truck, Navistar/Ford

    JV: Escobedo Mexico XW Wayne: Wayne, Michigan XX St. Thomas: Talbotville, Ontario XY Wixom: Wixom, Michigan XZ St. Louis: Hazelwood, Missouri X5 AAI: Flat Rock, Michigan X

    VIN Position 8 Table 2: Light Truck/ MPV VINCODE Displacement/ Litre Cylinders Fuel Manufacturer Net Brake H.P.

    D 2.3L EFI I-4 Gasoline Ford 143E 4.0L SOHC V-6 Gasoline Ford 207-210H 2.3L I-4 Gasoline* Ford 155H 4.6L DOHC V-8 Gasoline Ford 300K 4.0L-SOHC FFV V-6 Gasoline/E85 Ford 210L 5.4L SOHC/EFI V-8 Gasoline Ford 250-255P 6.0L EFI V-8 Diesel Navistar 235-325S 6.8L SOHC/EFI V-10 Gasoline Ford 305-310U 3.0L EFI V-6 Gasoline Ford 148W 4.6L SOHC/EFI V-8 Gasoline Ford 225-239Y 6.8L EFI V-10 Gasoline Ford 305Z 2.3L I-4 Gasoline Ford 1531 3.0L DOHC/Duratec V-6 Gasoline Ford 200-2032 4.2L EFI-OHV V-6 Gasoline Ford 201-2024 3.8L EFI V-6 Gasoline Ford 1955 5.4L-3V SOHC V-8 Gasoline Ford 250-3006 3.9L EFI V-6 Gasoline Ford 193

    *With an A/C Synchronous MotorEFI :Electronic Fuel Injection SOHC: Single Overhead CamshaftDOHC: Double Overhead Camshaft E85: Ethanol Flexible FuelFFV: Flexible Fuel Vehicle

  • LONGBLOCKSPASSENGER CARS

    MOTORCRAFT REMANUFACTURED PARTFORDENG. REMANUFACTURED MOTORCRAFT FORD

    YEAR SIZE ENGINE FAMILY PART NUMBER NUMBER NUMBER

    1

    FORDAspire1997 1.3L ......................................................................................................... LGB-6RM F5BZ-6V012AARM1996 1.3L ......................................................................................................... LGB-6RM F5BZ-6V012AARM1995 1.3L ......................................................................................................... LGB-6RM F5BZ-6V012AARM1994 1.3L ......................................................................................................... LGB-5RM F4BZ-6V012ARMContour2000 2.0L ......................................................................................................... LGB-330RM 4S2Z-6V012ANARM

    0G-775-BA, 0G-776-AA ...................................................................... XS2Z-6006YARM 2.5L w/8mm knock sensor 9G-828-BA/BB, 9G-829-BA/BB .......................... LGB-293RM F9RZ-6V012HARM

    w/12mm knock sensor 9G-828-AA, 9G-829-AA ................................... LGB-292RM F9RZ-6V012GARM9G-828-BA/BB, 9G-829-BA/BB ........................................................... YS2Z-6006BRM

    1999 2.0L ......................................................................................................... LGB-274RM F9RZ-6V012CARM9G-775-AA, 9G-776-AA ...................................................................... XS9Z-6006YBRM

    2.5L 8A-828-AA/BA, 8A-829-AA/BA ............................................................ LGB-281RM F8RZ-6V012EBRMw/8mm knock sensor 9G-828-BA/BB,9G-829-BA/BB ........................... LGB-293RM F9RZ-6V012HARMw/12mm knock sensor 9G-828-AA,9G-829-AA .................................... LGB-292RM F9RZ-6V012GARM9G-828-AA, 9G-829-AA ...................................................................... YS2Z-6006ARM

    1998 2.0L ......................................................................................................... LGB-246RM F8RZ-6V012BARM7G-775-**, 7G-776-** ....................................................................... F8RZ-6006ARM 8G-775-**, 8G-776-** ....................................................................... F8RZ-6006ARM

    2.5L 8A-828-AA/BA, 8A-829-AA/BA ............................................................ LGB-281RM F8RZ-6V012EBRM8A-828-AA/BA, 8A-829-AA/BA ............................................................ F8RZ-6006DRM

    1997 2.0L ......................................................................................................... LGB-245RM F5RZ-6V012BARM6G-775-**, 6G-776-** ....................................................................... F5RZ-6006BRM

    2.5L ......................................................................................................... LGB-233RM F6RZ-6V012VARM......................................................................................................... LGB-283RM F7RZ-6V012JARM7A-828-AA/BA, 7B-828-AA, 7A-829-AA/BA, 7B-829-AA ......................... F6RZ-6006BRM 7A-833-AA/BA ................................................................................... F8RZ-6006BRM

    1996 2.0L ......................................................................................................... LGB-245RM F5RZ-6V012BARM6G-775-**, 6G-776-** ....................................................................... F5RZ-6006BRM

    2.5L ......................................................................................................... LGB-233RM F6RZ-6V012VARM6A-828-AA/BA/CA, 6B-828-AA/BA/CA, 6A-829-AA/BA/CA, 6B-829-AA/

    BA/CA ........................................................................................... F6RZ-6006BRM 1995 2.0L ......................................................................................................... LGB-245RM F5RZ-6V012BARM

    4G-775-**, 4G-776-** ....................................................................... F5RZ-6006BRM EG-775-**, EG-776-** ....................................................................... F5RZ-6006BRM XG-775-**, XG-776-** ....................................................................... F5RZ-6006BRM

    2.5L ......................................................................................................... LGB-233RM F6RZ-6V012VARMContour SVT2000 2.5L 9G-433-AA, 9G-833-AA ...................................................................... LGB-284RM F9RZ-6V012KARM

    9G-833-BA/BB/BC ............................................................................ LGB-282RM F9RZ-6V012FBRM9G-833-BA/BB/BC ............................................................................ YS2Z-6006CRM

    1999 2.5L w/8mm knock sensor 9G-833-BA/BB/BC ........................................... LGB-282RM F9RZ-6V012FBRMw/12mm knock sensor 9G-433-AA,9G-833-AA .................................... LGB-284RM F9RZ-6V012KARM8A-833-AB/BA ................................................................................... LGB-271RM F8RZ-6V012ZARM9G-433-AA, 9G-833-AA ...................................................................... XS2Z-6006ARM

    1998 2.5L ......................................................................................................... LGB-271RM F8RZ-6V012ZARM8A-833-AA/AB/BA ............................................................................. F8RZ-6006ERM

  • LONGBLOCKSPASSENGER CARS

    MOTORCRAFT REMANUFACTURED PARTFORDENG. REMANUFACTURED MOTORCRAFT FORD

    YEAR SIZE ENGINE FAMILY PART NUMBER NUMBER NUMBER

    2

    FORD ContdCountry Squire1991 5.0L ......................................................................................................... LGB-146RM F1AZ-6V012BRM1990 5.0L ......................................................................................................... LGB-146RM F1AZ-6V012BRM1989 5.0L ......................................................................................................... LGB-146RM F1AZ-6V012BRM1988 5.0L ......................................................................................................... LGB-146RM F1AZ-6V012BRM1987 5.0L ......................................................................................................... LGB-146RM F1AZ-6V012BRMCrown Victoria2004 4.6L w/o Oil Cooler 4S-804-AA/AB ............................................................ 3W7Z-6006AARM

    w/Oil Cooler 4S-112-AA, 4S-808-AA ................................................... 3W7Z-6006BARM CNG 4S-866-AA ................................................................................ 3W7Z-6006CARM

    2003 4.6L w/o Oil Cooler 3G-804-AA/AB/AC ...................................................... 3W7Z-6006AARM w/Oil Cooler 3G-116-**, 3G-808-** ................................................... 3W7Z-6006BARM CNG 3G-866-** ................................................................................ 3W7Z-6006CARM

    2002 4.6L w/o Oil Cooler 2G-804-AB/AC ............................................................ 2W7Z-6006BARM w/Oil Cooler 2G-808-AB/AC, 2G-112-AB/AC ....................................... 2W7Z-6006CARM CNG 0G-866-** ................................................................................ 2W7Z-6006XARM

    2001 4.6L ......................................................................................................... LGB-319RM 1W7Z-6V012PARMw/o Oil Cooler 1G-804-AA .................................................................. 1W3Z-6006BARM w/Oil Cooler 1G-808-AA,1G-112-AA .................................................... 1W3Z-6006AARM CNG 0G-866-** ................................................................................ 2W7Z-6006XARM

    2000 4.6L w/o Oil Cooler 0G-804-AA .................................................................. LGB-303RM 4U2Z-6V012GARMw/o Oil Cooler 0G-804-AA .................................................................. YW7Z-6006AARM w/Oil Cooler 0G-112-AA, 0G-808-AA ................................................... LGB-303RM 4U2Z-6V012GARMw/Oil Cooler 0G-112-AA, 0G-808-AA ................................................... YW7Z-6006BARM CNG 0G-866-** ................................................................................ 2W7Z-6006XARM

    1999 4.6L ......................................................................................................... LGB-241RM F8AZ-6V012AEARMw/o Oil Cooler 9G-804-AA .................................................................. F8AZ-6006ARM w/Oil Cooler 9G-112-**, 9G-808-** ................................................... F8AZ-6006BRM CNG 9G-866-** ................................................................................ 2W7Z-6006XARM

    1998 4.6L ......................................................................................................... LGB-241RM F8AZ-6V012AEARMw/Oil Cooler 8G-808-AA ..................................................................... F8AZ-6006BRM w/o Oil Cooler 8G-804-AA .................................................................. F8AZ-6006ARM CNG 8G-866-AA ................................................................................ 2W7Z-6006XARM

    1997 4.6L ......................................................................................................... LGB-241RM F8AZ-6V012AEARMw/Oil Cooler 6G-808-AA,7G-808-AA .................................................... F8AZ-6006BRM w/o Oil Cooler 6G-804-AA,7G-804-AA ................................................. F8AZ-6006ARM CNG 7G-866-AA ................................................................................ 2W7Z-6006XARM

    1996 4.6L (Romeo Eng) 6G-804-** .................................................................... LGB-241RM F8AZ-6V012AEARM(Windsor) 6G-926-AA ......................................................................... LGB-252RM F6AZ-6V012AARMw/Oil Cooler 6G-808-** ..................................................................... F8AZ-6006BRM w/o Oil Cooler 6G-804-** .................................................................. F8AZ-6006ARM CNG 6G-866-** ................................................................................ 2W7Z-6006XARM

    1995 4.6L ......................................................................................................... LGB-239RM F5AZ-6V012ACARM5G-804-**, 5G-806-**, 5G-938-** ..................................................... F5AZ-6006ARM Police Interceptor 5G-808-** ............................................................. F5AZ-6006ARM

    1994 4.6L ......................................................................................................... LGB-234RM F3AZ-6V012AARMEG-804-AA, EG-806-AA ...................................................................... F3AZ-6006ARM Calif XG-804-AA, XG-806-** ............................................................... F4AZ-6006BRM

  • LONGBLOCKSPASSENGER CARS

    MOTORCRAFT REMANUFACTURED PARTFORDENG. REMANUFACTURED MOTORCRAFT FORD

    YEAR SIZE ENGINE FAMILY PART NUMBER NUMBER NUMBER

    3

    FORD ContdCrown Victoria Contd1994 4.6L Police Interceptor 4G-808-** ............................................................. F3AZ-6006ARM 1993 4.6L ......................................................................................................... LGB-234RM F3AZ-6V012AARM

    Police Interceptor 3G-808-AA ............................................................. LGB-234RM F3AZ-6V012AARM3G-804-AA, 3G-806-AA ...................................................................... F3AZ-6006ARM Police Interceptor 3G-808-AA ............................................................. F3AZ-6006ARM

    1992 4.6L 2G-800-**,2G-802-**,3G-802-**,UG-800-**,UG-802-** ...................... LGB-237RM F1AZ-6V012YARM2G-804-**,2G-806-**,2G-808-** ....................................................... LGB-238RM F2AZ-6V012ZARM2G-804-**, 2G-806-** ....................................................................... F2AZ-6006ARM Police 2G-808-** .............................................................................. F2AZ-6006ARM

    1991 5.0L ......................................................................................................... LGB-146RM F1AZ-6V012BRM5.8L Police ............................................................................................... LGB-181RM E9AZ-6V012ARM

    1990 5.0L ......................................................................................................... LGB-146RM F1AZ-6V012BRM5.8L Police ............................................................................................... LGB-181RM E9AZ-6V012ARM

    1989 5.0L ......................................................................................................... LGB-146RM F1AZ-6V012BRM5.8L Police ............................................................................................... LGB-181RM E9AZ-6V012ARM

    1988 5.0L ......................................................................................................... LGB-146RM F1AZ-6V012BRM1987 5.0L ......................................................................................................... LGB-146RM F1AZ-6V012BRMEscort2003 2.0L DOHC 0G-773-AA, 0G-774-AA ............................................................ YS4Z-6006AARM 2002 2.0L SOHC AT .......................................................................................... LGB-323RM 1S4Z-6V012XARM

    SOHC 2G-470-AA .............................................................................. 2S4Z-6006FARM DOHC 0G-773-AA, 0G-774-AA ............................................................ YS4Z-6006AARM DOHC 0G-773-AA, 0G-774-AA ............................................................ YS4Z-6006AARM

    2001 2.0L SOHC AT .......................................................................................... LGB-323RM 1S4Z-6V012XARMSOHC 1G-470-AA, 1G-471-AA ............................................................. 2S4Z-6006FARM DOHC 0G-773-AA, 0G-774-AA ............................................................ YS4Z-6006AARM DOHC 0G-773-AA, 0G-774-AA ............................................................ YS4Z-6006AARM

    2000 2.0L SOHC AT .......................................................................................... LGB-323RM 1S4Z-6V012XARMSOHC MT ......................................................................................... LGB-324RM YS4Z-6V012YARMSOHC 0G-470-AA, 0G-471-AA ............................................................. 2S4Z-6006EARM DOHC 0G-773-AA, 0G-774-AA ............................................................ YS4Z-6006AARM DOHC 0G-773-AA, 0G-774-AA, 0G-783-AA ........................................... YS4Z-6006AARM

    1999 2.0L SOHC AT .......................................................................................... LGB-273RM F8CZ-6V012BARMSOHC MT ......................................................................................... LGB-320RM F8CZ-6V012ACRMDOHC ............................................................................................... LGB-275RM F9CZ-6V012DARMDOHC 9G-773-AA, 9G-774-AA ............................................................ XS4Z-6006AARM DOHC 9G-773-AA, 9G-774-AA ............................................................ XS4Z-6006AARM

    1998 2.0L SOHC AT .......................................................................................... LGB-273RM F8CZ-6V012BARMSOHC MT ......................................................................................... LGB-320RM F8CZ-6V012ACRMDOHC ............................................................................................... LGB-247RM F8CZ-6V012CARMDOHC ............................................................................................... LGB-247RM F8CZ-6V012CARMDOHC 8G-773-**, 8G-774-** ............................................................. F8CZ-6006ARM DOHC 8G-773-**, 8G-774-** ............................................................. F8CZ-6006ARM

    1997 2.0L AT .................................................................................................... LGB-272RM F7CZ-6V012AARMMT ................................................................................................... LGB-322RM F7CZ-6V012VARM

    1996 1.9L ......................................................................................................... LGB-276RM F1CZ-6V012CBRM1995 1.9L ......................................................................................................... LGB-276RM F1CZ-6V012CBRM

  • LONGBLOCKSPASSENGER CARS

    MOTORCRAFT REMANUFACTURED PARTFORDENG. REMANUFACTURED MOTORCRAFT FORD

    YEAR SIZE ENGINE FAMILY PART NUMBER NUMBER NUMBER

    4

    FORD ContdEscort Contd1995 1.9L Leaded Fuel Only .............................................................................. LGB-27RM F4CZ-6V012ARM1994 1.9L ......................................................................................................... LGB-276RM F1CZ-6V012CBRM1993 1.9L ......................................................................................................... LGB-276RM F1CZ-6V012CBRM1992 1.9L ......................................................................................................... LGB-276RM F1CZ-6V012CBRM1991 1.9L ......................................................................................................... LGB-276RM F1CZ-6V012CBRM1990 1.9L TBI ................................................................................................... LGB-23RM E8FZ-6V012BCRM

    FI ..................................................................................................... LGB-25RM E8FZ-6V012ACRM1989 1.9L TBI ................................................................................................... LGB-23RM E8FZ-6V012BCRM

    FI ..................................................................................................... LGB-25RM E8FZ-6V012ACRM1988 1.9L TBI ................................................................................................... LGB-23RM E8FZ-6V012BCRM

    FI ..................................................................................................... LGB-25RM E8FZ-6V012ACRM1987 1.9L TBI ................................................................................................... LGB-23RM E8FZ-6V012BCRM

    FI ..................................................................................................... LGB-25RM E8FZ-6V012ACRM1986 1.9L ......................................................................................................... LGB-26RM E5FZ-6V012ARM1985 1.6L CARB ............................................................................................... LGB-9RM E4FZ-6V012BRM

    FI ..................................................................................................... LGB-14RM E4FZ-6V012HRMTurbo FI ........................................................................................... LGB-15RM E4FZ-6V012TCRM

    1.9L ......................................................................................................... LGB-26RM E5FZ-6V012ARM1984 1.6L CARB ............................................................................................... LGB-9RM E4FZ-6V012BRM

    FI ..................................................................................................... LGB-14RM E4FZ-6V012HRMTurbo FI ........................................................................................... LGB-15RM E4FZ-6V012TCRM

    1983 1.6L CARB From 5/14/83 ......................................................................... LGB-10RM E3FZ-6V012ARMCARB Before 5/14/83 ...................................................................... FI From 5/14/83 .............................................................................. LGB-21RM E3FZ-6V012HRMFI Before 5/14/83 ............................................................................

    EXP1988 1.9L TBI ................................................................................................... LGB-23RM E8FZ-6V012BCRM1987 1.9L TBI ................................................................................................... LGB-23RM E8FZ-6V012BCRM

    FI ..................................................................................................... LGB-25RM E8FZ-6V012ACRM1986 1.9L ......................................................................................................... LGB-26RM E5FZ-6V012ARM1985 1.6L CARB ............................................................................................... LGB-14RM E4FZ-6V012HRM

    Turbo FI ........................................................................................... LGB-15RM E4FZ-6V012TCRMFairmont1983 2.3L ......................................................................................................... LGB-54RM E2ZZ-6V012ARM

    3.3L Exc. PEN or PEP Trans., w/10 1/4" Converter ................................... LGB-68RM EOBZ-6V012ARMAT C5 .............................................................................................. LGB-70RM E3BZ-6V012ARM

    1982 2.3L From 9/28/81 .................................................................................. LGB-54RM E2ZZ-6V012ARMBefore 9/28/81 ................................................................................ LGB-47RM D4FZ-6V012ARM

    3.3L Exc. PEN or PEP Trans., w/10 1/4" Converter ................................... LGB-68RM EOBZ-6V012ARMw/PEN or PEP Trans. w/12" Converter ............................................... LGB-69RM E1DZ-6V012BRM

    1981 2.3L ......................................................................................................... LGB-47RM D4FZ-6V012ARM3.3L Exc. PEN or PEP Trans., w/10 1/4" Converter ................................... LGB-68RM EOBZ-6V012ARM

    w/PEN or PEP Trans. w/12" Converter ............................................... LGB-69RM E1DZ-6V012BRM1980 2.3L ......................................................................................................... LGB-47RM D4FZ-6V012ARM

    3.3L Exc. PEN or PEP Trans, w/10 1/4" Converter .................................... LGB-68RM EOBZ-6V012ARM1979 2.3L ......................................................................................................... LGB-47RM D4FZ-6V012ARM

    3.3L ......................................................................................................... LGB-67RM D8DZ-6V012BRM

  • LONGBLOCKSPASSENGER CARS

    MOTORCRAFT REMANUFACTURED PARTFORDENG. REMANUFACTURED MOTORCRAFT FORD

    YEAR SIZE ENGINE FAMILY PART NUMBER NUMBER NUMBER

    5

    FORD ContdFairmont Contd1979 5.0L w/Dipstick Tube in Block ................................................................... LGB-156RM D9AZ-6V012BRM

    w/Dipstick Tube in Pan ...................................................................... LGB-158RM D8AZ-6V012ARM1978 2.3L ......................................................................................................... LGB-47RM D4FZ-6V012ARM

    3.3L ......................................................................................................... LGB-67RM D8DZ-6V012BRM5.0L w/Dipstick Tube in Block & Bolt Down Rocker Arms ............................ LGB-156RM D9AZ-6V012BRM

    w/Dipstick Tube in Pan & Bolt Down Rocker Arms .............................. LGB-158RM D8AZ-6V012ARMw/Dipstick Tube in Pan or Front Cover & 5/16 Rocker Studs in Head .. LGB-161RM D7OZ-6V012ARM

    Festiva1993 1.3L ......................................................................................................... LGB-4RM F2BZ-6V012ARM1992 1.3L After 2/1/92 .................................................................................... LGB-4RM F2BZ-6V012ARM

    Before 2/1/92 .................................................................................. LGB-3RM F1BZ-6V012ARM1991 1.3L ......................................................................................................... LGB-3RM F1BZ-6V012ARM1990 1.3L AT .................................................................................................... LGB-1RM F0BZ-6V012AARM

    MT ................................................................................................... LGB-2RM F0BZ-6V012ARM1989 1.3L MT ................................................................................................... LGB-2RM F0BZ-6V012ARM1988 1.3L MT ................................................................................................... LGB-2RM F0BZ-6V012ARMFocus2004 2.0L SOHC 3G-452-AA, 3G-453-AA, 3G-454-AA, 3G-455-AA ......................... 2M5Z-6006DARM

    DOHC 3G-779-CA, 3G-785-CA ............................................................ 3M5Z-6006AARM DOHC 3G-780-CA, 3G-784-CA ............................................................ 3M5Z-6006BARM DOHC SVT 2G-787-AB,2G-789-AB ...................................................... 2M5Z-6006BARM

    2003 2.0L SOHC 3G-452-AA, 3G-453-AA, 3G-454-AA, 3G-455-AA ......................... 2M5Z-6006DARM DOHC 3G-779-AA, 3G-785-AA ............................................................ 3M5Z-6006AARM DOHC 3G-780-AA, 3G-784-AA ............................................................ 3M5Z-6006BARM DOHC SVT 2G-787-AA/AB, 2G-789-AA/AB .......................................... 2M5Z-6006BARM

    2002 2.0L SOHC 2G-452-AA, 2G-453-AA, 2G-454-AA, 2G-455-AA ......................... 2M5Z-6006DARM DOHC 2G-779-AA, 2G-780-AA,AB,BA,DA, 2G-784-AA,AB,BA,DA,

    2G-785-AA ..................................................................................... 2S4Z-6006AARM DOHC SVT 2G-787-AA, 2G-789-AA ...................................................... 2M5Z-6006BARM

    2001 2.0L SOHC 1G-452-BA, 1G-453-BA, 1G-454-BA, 1G-455-BA ......................... 2M5Z-6006DARM DOHC 1G-779-**, 1G-780-**, 1G-784-**, 1G-785-** ......................... 2S4Z-6006AARM

    2000 2.0L SOHC ............................................................................................... LGB-325RM YS4Z-6V012ZARMSOHC 0G-452-BA, 0G-453-BA, 0G-454-BA, 0G-455-BA ......................... 2M5Z-6006CARM DOHC ............................................................................................... LGB-328RM YS4Z-6V012AGARMDOHC 0G-779-**, 0G-780-**, 0G-784-**, 0G-785-** ......................... XS4Z-6006YARM

    Granada1982 2.3L From 9/28/81 .................................................................................. LGB-54RM E2ZZ-6V012ARM

    Before 9/28/81 ................................................................................ LGB-47RM D4FZ-6V012ARM3.3L Exc. PEN or PEP Trans., w/10 1/4" Converter ................................... LGB-68RM EOBZ-6V012ARM

    w/PEN or PEP Trans. w/12" Converter ............................................... LGB-69RM E1DZ-6V012BRM3.8L ......................................................................................................... LGB-111RM E2DZ-6V012ARM

    1981 2.3L ......................................................................................................... LGB-47RM D4FZ-6V012ARM3.3L Exc. PEN or PEP Trans., w/10 1/4" Converter ................................... LGB-68RM EOBZ-6V012ARM

    w/PEN or PEP Trans. w/12" Converter ............................................... LGB-69RM E1DZ-6V012BRM1980 4.1L ......................................................................................................... LGB-93RM EOBZ-6V012BRM

    5.0L w/Dipstick Tube in Block ................................................................... LGB-156RM D9AZ-6V012BRMw/Dipstick Tube in Pan ...................................................................... LGB-158RM D8AZ-6V012ARM

  • LONGBLOCKSPASSENGER CARS

    MOTORCRAFT REMANUFACTURED PARTFORDENG. REMANUFACTURED MOTORCRAFT FORD

    YEAR SIZE ENGINE FAMILY PART NUMBER NUMBER NUMBER

    6

    FORD ContdGranada Contd1979 4.1L w/3 3/8" Holes To Mount Air Pump; Left Front ................................... LGB-92RM D7DZ-6V012ARM

    5.0L w/Dipstick Tube in Block ................................................................... LGB-156RM D9AZ-6V012BRMw/Dipstick Tube in Pan ...................................................................... LGB-158RM D8AZ-6V012ARM

    1978 4.1L w/3 3/8" Holes To Mount Air Pump; Left Front ................................... LGB-92RM D7DZ-6V012ARM5.0L w/Dipstick Tube in Block & Bolt Down Rocker Arms ............................ LGB-156RM D9AZ-6V012BRM

    w/Dipstick Tube in Pan & Bolt Down Rocker Arms .............................. LGB-158RM D8AZ-6V012ARMw/Dipstick Tube in Pan or Front Cover & 5/16 Rocker Studs in Head .. LGB-161RM D7OZ-6V012ARM

    1977 4.1L w/3 3/8" Holes To Mount Air Pump; Left Front ................................... LGB-92RM D7DZ-6V012ARM5.0L w/Dipstick Tube in Pan or Front Cover & 5/16 Rocker Studs in Head .. LGB-161RM D7OZ-6V012ARM5.8L 351 w/D7TZ-6345 Stud .................................................................... LGB-179RM D7TZ-6V012DRM

    Stud Type Rocker Arm ...................................................................... LGB-180RM D7UZ-6V012DRM1976-75 5.0L ......................................................................................................... LGB-154RM D5OZ-6V012ARM

    5.8L 351 Windsor ..................................................................................... LGB-182RM D5UZ-6V012DRMLTD1986 2.3L Before 1/20/86 ................................................................................ LGB-52RM E5ZZ-6V012ARM

    3.8L w/Complete Cylinder Assy ................................................................. LGB-100RM E4DZ-6V012ARM5.0L ......................................................................................................... LGB-152RM E6AZ-6V012ARM

    1985 2.3L ........................................................................