PRODUCT: JL Wrangler Diesel UnderCloak System READ ...€¦ · PRODUCT: JL Wrangler Diesel...
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PRODUCT: JL Wrangler Diesel UnderCloak System The MetalCloak experience includes the ease of installation of our products. We design for most contingencies, but installation may be different based on different Jeep condition, configuration and/or year. We are continually trying to improve our products and instructions – please help us by providing feedback and pictures if you find any part of the instructions that do not match your particular Jeep or are not easily understandable. If you have any difficulties at all, please give us a call. Thank you and enjoy your MetalCloak Products! IMPORTANT NOTE: We use Stainless Steel Hardware where possible. Therefore, a tube of Silver Anti-seize is provided and should be used on all bolts—only a small amount is needed. WARRANTY INFORMATION: This article is sold without warranty expressed or implied. No warranty or representation is made as to this products ability to protect the user from injury or death. The user assumes that risk. The effectiveness, warranty and longevity of this equipment are directly related to the manner in which it is INSTALLED, USED and/or MAINTAINED. THE USER ASSUMES ALL RISK. By purchasing this product and opening the packaging, purchasers expressly acknowledge, understand and agree that they take, select and purchase these MetalCloak products from Armored Works, LLC, its affiliates and distributors and agents as is and with all faults. The entire risk as to the quality and performance of these MetalCloak products is with the purchaser. Working on your vehicle can be a dangerous activity. If you are unsure of what you are doing, please leave mechanical or safety critical work to a skilled mechanic. We take no responsibility for the incorrect use and/or installation of MetalCloak products. READ INSTRUCTIONS IN FULL BEFORE INSTALLATION. QUESTIONS? CALL 916-631-8071 M-F 7:00 AM – 5:00 PM PST REV: B | 01-19-2021| II-6370
Transcript of PRODUCT: JL Wrangler Diesel UnderCloak System READ ...€¦ · PRODUCT: JL Wrangler Diesel...
PRODUCT: JL Wrangler Diesel UnderCloak System
The MetalCloak experience includes the ease of installation of our products. We design for most contingencies, but installation may be different based on different Jeep condition, configuration and/or year.
We are continually trying to improve our products and instructions – please help us by providing feedback and pictures if you find any part of the instructions that do not match your particular Jeep or are not easily understandable.
If you have any difficulties at all, please give us a call. Thank you and enjoy your MetalCloak Products!
IMPORTANT NOTE: We use Stainless Steel Hardware where possible. Therefore, a tube of Silver Anti-seize is provided and should be used on all bolts—only a small amount is needed.
WARRANTY INFORMATION: This article is sold without warranty expressed or implied. No warranty or representation is made as to this products ability to protect the user from injury or death. The user assumes that risk. The effectiveness, warranty and longevity of this equipment are directly related to the manner in which it is INSTALLED, USED and/or MAINTAINED. THE USER ASSUMES ALL RISK. By purchasing this product and opening the packaging, purchasers expressly acknowledge, understand and agree that they take, select and purchase these MetalCloak products from Armored Works, LLC, its affiliates and distributors and agents as is and with all faults. The entire risk as to the quality and performance of these MetalCloak products is with the purchaser. Working on your vehicle can be a dangerous activity. If you are unsure of what you are doing, please leave mechanical or safety critical work to a skilled mechanic. We take no responsibility for the incorrect use and/or installation of MetalCloak products.
READ INSTRUCTIONS IN FULL BEFORE INSTALLATION. QUESTIONS? CALL 916-631-8071 M-F 7:00 AM – 5:00 PM PST
REV: B | 01-19-2021| II-6370
II-6370 | Rev B | 01/19/2021 | Copyright 2011 Armored Works, LLC Page 2 of 12
Section 1: Tools & Notes on Installation
Tools Required: This list is the recommended tools for ease of installation. Other versions of the same tool can be used. For example, Allen Wrenches instead of Allen Drive Sockets.
HOW TO USE THIS GUIDE: The installation guide contains ALL steps for installation. Please read and follow the instructions in order of each page top to bottom, and left to right.Jeep Model: Instructions may apply to multiple Jeep models, but are labeled separately where appropriate (i.e. TJ vs. LJ).Options: Because of the number of component options we offer, these instructions may contain steps that will not match your particular configuration. You can skip these steps.Images: Pictures are provided and parts are labeled throughout the instructions. Each text box contains guidance based on the pictures next to it. The text will refer to alphabetical labels (A, B, etc.) found in the images.Installation Notes: Terms may be used in the body of the instructions that you may not be familiar with, if you have any questions feel free to contact us at the number below, or email [email protected]: Any questions or comments about the instructions? Call us at 916-631-8071 M-F 7:00 AM – 5:00 PM PST.
Socket & Ratchet Wrench
10mm Socket13mm Socket/Wrench
15mm Socket17mm Socket
18mm Socket/Wrench3/4” Socket/Wrench
9/16” Socket/Wrench
8mm Allen Socket or wrench Grinder
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Section 2: Product Components
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Section 3: Installation Instructions
Step 1: Removing Factory Components
Important Note: You will need to remove your front fender wells to gain access to the two 13mm bolts. These bolts will need to be removed for the UnderCloak motor mount hangers. These bolts will be replaced with provided hardware.
2
1
Important Notes
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Section 3: Installation Instructions
Step 1: Removing Factory Skids
A. Using a 18mm socket disconnect the stock crossmember skid.
B. Using a 18mm &13mm socket disconnect the stock exhaust skid plate.
C. Using a 10mm & 15mm socket disconnect the stock fuel pump skid plate.
A3
A2
A1
B2B1
B5
B3B4
C1 C2
C3
C4C5
C6
C7
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Section 3: Installation Instructions
Step 1: Removing Factory Components
D. Using a 18mm socket remove the gas tank skid bolts.
E. Using a 18mm & 13mm socket wrench disconnect the stock transfer case skid plate.
Note: The stock gas tank skid will not be removed. The MetalCloak UnderCloak Gas Tank Skid will fit over the stock skid plate.
D2
D1
E2 E3
E4 E6
E5E1
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Section 3: Installation Instructions
Step 2: UnderCloak Transmission Skid
F. Using a grinder, grind any welds with excessive sagging flush with the frame. Paint any grinded areas to help prevent rust.
G. Using the provided countersunk bolts and washers loosely install the UnderCloak transmission skid plate.
H. Insert the transfer skid spacer between the frame and the UnderCloak transfer skid plate.
I. To hold the transfer skid spacer in place loosely install the provided countersunk bolts and washers.
F
G3
G1
I2
I1
G2
H
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Section 3: Installation Instructions
Step 2: UnderCloak Transmission Skid
J. At the rear of the transmission skid (on the driver side) there is a bolt next to the rear driveshaft that needs to be removed. Using a 18mm socket disconnect the bolt and loosely install the provided transmission skid hanger.
K. Using a 9/16 socket and wrench attach the hanger to the transmission skid.
J
K
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Section 3: Installation Instructions
Step 3: UnderCloak DEF Skid
L. Using a 16mm socket disconnect the two rear bumper bolts.
M. Using a 15mm socket disconnect the rear sway bar bolts. Save Hardware.
N. Insert the provided def hangers between the frame and sway bar and loosely install the stock sway bar bolts.
LL
MN
Note: If you have a plastic bumper you will need to install the provided rivet nut at the two hex head locations at the cross member. You may need to drill the holes out to 19/32”.
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Section 3: Installation Instructions
Step 3: UnderCloak DEF Skid
O. Using a 17mm socket install the provided bolts at the two rear bumper bolt locations.
P. Using a 9/16 socket and wrench loosely install the def hangers to the def skid plate.
P
O
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Section 3: Installation Instructions
Step 4: UnderCloak Gas Tank Skid
Q. Using the stock 18mm bolts loosely install the UnderCloak gas tank skid plate at the frame.
R. Using the provided 8mm allen countersunk bolts and washers loosely install the UnderCloak gas tank skid to the UnderCloak transmission skid plate.
S. Loosely install the gas tank skid side hanger using the stock 18mm bolt and the provided 9/16 nut and bolt.
T. Loosely install the gas tank rear hanger using the stock 18mm bolt and the provided 9/16 nut and bolt.
P
Q2Q1
R1
R2R3
18MMS
9/169/16
18MM
T
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Section 3: Installation Instructions
Step 5: UnderCloak Motor Skid
U. Using the provided 8mm allen countersunk bolts and washers loosely install the UnderCloak motor skid to the UnderCloak transmission skid plate.
V. Loosely install the provided motor hangers to the motor mount location (shown on page 4). We recommend installing the 17mm bolts through the bottom of the motor mounts to help prevent the bolts from backing out when installing the nut.
W. Using the provided 3/4 bolts and nut loosely attach the motor mount hangers to the UnderCloak motor skid.
X. Tighten all hardware.
Note: The motor skid hangers are labeled with a part number.
CP-6223 (Driver Side Motor Skid Hanger)CP-6224 (Passenger Side Motor Skid Hanger)
U3U2U1
V1
V2
W
V1
