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PART NAME:
PART NO:
CUSTOMER
SUPPLIER NAME:
Cover plate 2KN M MS
038BSN
M/s Cooper Bussmann India Pvt. Ltd.,Pondicherry
M/s .ACE ELECTRICAL EQUIPMENTS (I) PVT. LTD.,HOSUR .
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Submission Level(Please Type 1-5) 3
Cooper Part Number Part Description Cover plate 2KN M MS Supplier Name M/s.ACE Electrical Equipments India Pvt Ltd
Revision Level Cooper Purchasing Rep. Mr.Jagan Submission Date 04.03.2013
Primary Manufacturing Site Purchasing Rep Phone # 9442521823 PPAP Due Date
Element
Order
PPAP RequirementsAIAG PPAP Fourth Edit ion
Important: Submit your
documents in this order.Level1
Level2
Level3
Level4
Level5
Required Documents Assigned to Internal Due Date Comments/Concerns/Questions Included
1 Part Submission Warrant (PSW) AR Cooper PSW Required
2 Design Records & Bubbled part print(s). AR Two Cooper Divisional PartsPrints
3 Approved Engineering Change Documentation AR ARVarious engineering
documentation
4 Customer Engineering ApprovalsNot Required for Cooper
Submissions
5 Design FMEA, AR AR ARCan be Cooper FMEA Format or
an AIAG compliant DFMEA.
6 Process Flow Diagrams AR Any standard flowchart format.
7 Process FMEA ARCan be Cooper PFMEA Format
or an AIAH compliant PFMEA.
8 Control Plan ARCan be Cooper supplied format
or AIAG compliant format.
9 Measurement System Analysis Studies AR ARCooper GRR format or any
statistical package format for
gage R&R.
10 Dimensional Results AR Must be on Cooper Dimensionalreport format
11 Material, Performance Test Results AR ARIndustry Standard reports or test
result formats designated by
Cooper Industries.
12Initial Process Study (Cpk)
Capabi l i ty StudiesAR AR
Process Capability Study using
any statistical package or
Cooper Capability Data Forms.
13 Qualified Laboratory Documentation ARLab Scope and outside lab proof
of accreditation.
14 Appearance Approval Report AR AR AR AR AR AIAG format AAR
15 Sample Product Parts ARParts tagged in accordance with
Cooper PPAP reference manual
16 Master Samples Required only for level 5
17 Checking aids ARChecking aid design prints and
GRR for checking fixtures.
18 Customer Specific RequirementsDocuments as specified by
Cooper Industries
a Tooling Information Form ARSpecific document required by
Cooper Industries.
b Packaging Form ARSpecific document required by
Cooper Industries.
c Inspection Plan(ASC Suppliers only)
IA IA IA IA Specific ASC Format
d Specification Deviation Form IA IA IA IASpecific document required by
Cooper Industries.
e Supplier PPAP Checklist ARSpecific document required by
Cooper Industries.
Required for PPAP submission r Documents on a case by case basis are marked AR for "As Requested" IF ApplicableNot required
PPAP
Product io n Part Appr oval Process
038BSN
G
Submission Requirements
Suppl ier Checkl is t
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
AR IA
YES
b
r
b
b
r
r
bbbbbbbbbbbb
r
r
r
r
r
b
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ACE Electrical Equipments India Pvt Ltd - Hosur Part Submission Warrant
Part Name
Dated 7/18/2011
Additional Engineering Changes Dated 7/18/2011
Shown on Drawing Number Purchase Order No. Weight (kg) 51.3500g
SUPPLIER MANUFACTURING INFORMATION SUBMISSION INFORMATION
Supplier Company Name Customer Name:
Additional Manufacturing Sites Cooper Manufacturing Locations using the part (list all)
PONDICHERRY
Street Address Purchasing Representative Purchasing Office
106/2A-1 BEHIND ESI HOSPITAL,OUTER RING ROAD HOSUR
City-HOSUR State TAMIL Zip 635126 PPAP Due Date: SOP Date
Does this part utilize Cooper owned tooling? Is it properly identified? If yes, P.O. #
Does this part contain any restricted substances or require IMDS submission? Substance(s)?
Are plastic or polymeric parts identified with appropriate ISO marking codes?
REASON FOR SUBMISSIONInitial submission (New Parts and Part Number Changes) New Supplier, New material or new source for existing material
Engineering Change: New/Revised drawing or other specification Change of supplier, material or non-equivalent materials/services
Tooling: transfer, replacement (new), refurbishment, modified or additional New process or a change in production process or method
Correction of Non-conformance or discrepancy Change of manufacturing location, sub-supplier or additional location
Change to optional construction, material or component Other - please specify
REQUESTED SUBMISSION LEVEL (Check one)
Level 2 - Warrant with product samples amd limiting supporting data. (Applied to critical bulk product and simple changes)
Level 3 - Warrant with product samples and complete supporting data. (Applied to new parts on Cooper programs) DEFAULT COOPER SUBM ISSION LEVEL
Level 4 - Warrant and other requirements as defined by Cooper.(Applied only with prior approval from Cooperspecial situations only!)
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location. (Applied to parts requiring onsite review )
SUBMISSION RESULTS
The results for dimensional measurements material and functional tests appearance criteria statistical process package
These results meet all drawing and specification requirements: (If "NO" - Explanation Required in Explanation/comments section below )
Is this a multicavity tool? How many Cavities/Spindle (for molds or dies) ? Number of parts submitted by cavity/spindle
DECLARATION
I affirm that the samples represented by this warrant are representative of our parts, have been made to the applicable Production Part Approval Process Manual 4th Edition
requirements. I further warrant these samples were produced with the specified materials on regular production tooling with no operations other then the regular production
process. The data and samples were produced at the production rate of in on Any deviations to this warrant submission
are noted below in the explanation/comments section.#parts # hours date
EXPLANATION/COMMENTS:
Print Name: Job Title Fax No. 274942
Supplier Authorized Signature Date Email
Quality/Supplier Quality SABAREESWARAN.M Date 18.05.2013Initial Part Warrant Disposition:
Quality/Supplier Quality Management KALYANASUNDARAM.E Date 18.05.2013
Final Part Warrant Disposition:
Quality or Supplier Quality Date
Print Approver Name: 016/2013
Cover plate 2KN M MS
Safety and/or
Government Regulation Engineering Drawing Revision Level G
Cooper Part Number 038BSN
Set in missing dimensions on holes around slot
038BSN
Cooper B ussmann
COOPER BUSSMAN-PONDY
Mr.Jagan
Level 1 - Warrant only submitted to the customer (Applied to non-critical parts and raw bulk material)
IMDS Number
Vinothkumwr NPD Phone No. 04344-274943
Cooper PPAP Tracking Number:
Supplier Vendor Number
ACE Electrical Equipments Indi 609318
Expires:
5/17/2013 [email protected]
FOR COOPER INDUSTRIES USE ONLY
YES NO
Yes No
Yes No
Yes No
Approved Rejected
Interim
Yes No
YES NO
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Date (Orig.)
4-Mar-13
Supplier Name
NO. PRODUCT PROCESSSIZE
FREQ
10.1 mater ial
Brass(Cu Zn37) to
CW508L:BS EN 1652:1998
Temp : R350
test ceritifcate 100%
10.2 Thickness 2.0 0.10 micro meter 100%
10.3 Width 62 0.20 veriner caliper 100%
10.4 Length 1220 2.0 measuring tap 100%
10.5 Damage Not allowed visual 100%
10.6 Hardness HV Min 120-Max 155
20.1 Length 58 0.8 Vernier 5
20.2 Width 58 0.8 Vernier 5
20.3 Hole Pitch 43.8 0.5 Vernier 5
20.4 Hole Pitch 43.8 0.5 Vernier 5
20.5 4 Holes Dia 6.0 0.2 Pin Gauge 5
20.6 2 Holes Dia 5.5 0.2 Pin Gauge 5
20.7 Hole Pitch 140.2 Height Gauge 5
20.8 Slot width 90.2 Vernier 5
20.9 Slot Length 280.2 Vernier 5
21 Dimension 18.00.2 Height Gauge 5
21.1 Flatness 0.20 Height Gauge 5
21.2 Radius R8 Radius Gauge 5
21.3 Flatness 0.1 Height Gauge 5
21.4 Dimension 2.0 visual 5
21.5 Holes Dia * 3.8 0.05 Pin Gauge 5
30.1 Hole Pitch 180.1 Vernier 5
30.2 Hole Dia 5.30.1 Pin Gauge 5
40.1 Hole Pitch * 6.40.2 Height Gauge 540.2 Height 10.00.2 Height Gauge 5
40.3 Dimension 7.00.2 Vernier 5
50.1 Plating Thickness Tin plated 3-5 P.T. gauge
50.2 Peel off Not allowed Orange peel of test
50.3 Dull finish Not allowed visual
50.4 Plating tarish Not allowed visual
50.5 Blisters Not allowed visual
If not ok , Stop the proces
the same , segereate t
produced qty
If Not Ok Quarantine and R
Supplier
100% incoming inspection
done&reciving test
certificate by supplier
as per Sample plan50 Plating
Hardness Will Check External Laboratory as per plan
As per the
Sample
Plan
Setup Approvel and
inprocess inspection as
per Sample Plan
40T _ _
40 Bending 40Ton _
_ _
10 Raw material out sourcing
30 Piercing
_
_
SAMPLE
REACTION PLA
_ If Not Ok Quarantine and RSupplier
609318
Quality Department Approval
ACE Electrical Equipments India Pvt Ltd
Supplier Plant Approval
100% incoming inspection
done&reciving test
certificate by supplier
CHARACTERISTICSMETHODS
July 18, 2011
Supplier Code
imuthu(prodn) Thangaraj (Qc) Vinothkumar (Designer)
ore Team
Press Shop8BSN Cover plate 2KN M MS
ontrol Plan Number
PROCESS
NUMBER
PROCESS NAME /
OPERATION
DESCRIPTION
SPECIAL
CHAR.
CLASS
Part Description
G
PRODUCT / PROCESS
/ SPECIFICATION / TOLERANCE
EVALUATION/
MEASUREMENT
TECHNIQUE CONTROL METHOD
Control Plan
rt Number/ Latest Change (Rev) Level Plant Location
kalimuthu(prodn) Thangaraj (Qc) Vinothkumar (Designer)
Current Release Date
CE-COOP/CP/077
Key Contact / Phone Current Release Level
20 Blanking & Piercing 55 ton _
ustomer Engineering Approval / Date (If Req'd) Other Approval / Date (If Req'd)
.07.2011
MACHINE DEVICES / JIG /
TOOLS FOR
MANUFACTURING
Note: All part print CTQ's must be clearly identified on this control plan. P
7/28/2019 038BSN PAPP 25.4.2013
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Date (Orig.)
4-Mar-13
Supplier Name
NO. PRODUCT PROCESSSIZE
FREQ
SAMPLE
REACTION P
609318
Quality Department Approval
ACE Electrical Equipments India Pvt Ltd
Supplier Plant Approval
CHARACTERISTICSMETHODS
July 18, 2011
Supplier Code
limuthu(prodn) Thangaraj (Qc) Vinothkumar (Designer)
ore Team
Press Shop8BSN Cover plate 2KN M MS
ontrol Plan Number
PROCESS
NUMBER
PROCESS NAME /
OPERATION
DESCRIPTION
SPECIAL
CHAR.
CLASS
Part Description
G
PRODUCT / PROCESS
/ SPECIFICATION / TOLERANCE
EVALUATION/
MEASUREMENT
TECHNIQUE CONTROL METHOD
Control Plan
art Number/ Latest Change (Rev) Level Plant Location
kalimuthu(prodn) Thangaraj (Qc) Vinothkumar (Designer)
Current Release Date
CE-COOP/CP/077
Key Contact / Phone Current Release Level
ustomer Engineering Approval / Date (If Req'd) Other Approval / Date (If Req'd)
.07.2011
MACHINE DEVICES / JIG /
TOOLS FOR
MANUFACTURING
60.1 Thickness 2.0 0.10 micro meter
60.2 Width 58 0.20 veriner caliper
60.3 Slot Length 280.2 veriner caliper60.4 Slot width 90.2 veriner caliper
60.5 Hole to hole center 43.80.5 veriner caliper
60.6 4 Holes Dia 60.2 Pin Gauge
60.7 Flatness 0.2max veriner height gauge
60.8 Damage Not allowed visual
60.9 Burr Not allowed visual
70.1Part Name : Cover plate
2KN M MS
70.2 Part No : 038bSN
If not ok Rework / Rejecti
70 packing&despacth Despatch Register
_ _
as per packing standards visual 100%
60 Finel inspection As per sampling plan
Note: All part print CTQ's must be clearly identified on this control plan.
7/28/2019 038BSN PAPP 25.4.2013
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Date (Orig.)
3/4/2013
Supplier Name
Customer Engineering Approval / Date (If ReqSupplier Plant Approval Other Approval / Date (If Req'd)
Revision No : F
FLOW CHART
Control Plan Number Key Contact / Phone Current Release Level Current Release Dat
ACE-COOP/CP/054 kalimuthu(prodn) Thangaraj (Qc) Vinothkumar (Designer)
038BSN Cover plate 2BK M MS 609318
18/07/2011
Part Number/ Latest Change (Rev) Part Description
Quality Department Approval
kalimuthu(prodn)k.Thangaraj (Qc) Vinothkumar
(Designer)
ACE Electrical Equipments India Pvt Ltd
Supplier Code Plant Location
Core Team
Part Name : Cover plate 2KN M Revision Date :18/7/2011
Prepared By : Approved By :
ACE ELECTRICAL EQUIPMENTS (I) PVT LTD
PROCESS FLOW DIAGRAM
COSTOMOR:COOPER BUSSMANN
Part no : 038BSN
RM-SUPPLIER
M/S USHA ENTER
INCOMING INSPECTION
BLANKING
PIERCING
INPROCESS INSPECTION
Bending
INPROCESS
INSPECTION
PLATTING
SUPPLIER
CHEMTRECT
INCOMING/FINAL INSPECTION
PACKING-AS PERSTANDARD
DESPATCH
REWORK
REJECTION
RETURN BACK TO SUPPLIER
RETURN BACK TO
SUPPLIER
REPLACINGPROCEDURE
RETURN BACK TO
SUPPLIER
PART PROCESS NO
10
PART PROCESS NO
20
PART PROCESS NO 40
PART PROCESS NO
50
PART PROCESS NO
60
PART PROCESS NO70
OK
OK
OK
OK
NOT OK
NOT OK
NOT OK
OK
NOT OK
OK
NOT OK
OK
OK
OK
Storage Inspection OK ProcessK Movement K
REWORK
REJECTION
NOT OK
Piercing
INPROCESS INSPECTIONNOT OK REWORK
REJECTION
PART PROCESS NO
30
OK
OK
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Design Responsibility
Key Date
Customer Manufacturing Site
Prevention Detection Actions Taken
S
E
V
O
C
C
D
E
T
R
P
N
9
Contact Number
C
l
a
s
s
Potential Cause(s)/
Failure Mechanisms
FMEA Date
D
E
T
FMEA Date (Orig.)
Responsibility
and
Completion
Date
FMEA Number
Prepared By
Potential Failure Modes and Effects Analysis
Design FMEA
Please indicate EITHER:
1.) A designated RPN threshold for this process
2.) A target percentage of steps to be addressed.
Check One
ItemNumber
Print #
Item Name
Rev #
Core Team
RequirementsItem/
Function
Potential Effects
of Failure
Action Results
NOT APPLICABLE
S
E
V
Potential
Failure Mode
Recommended
Action(s)
Current Product Controls
O
C
C
R
P
N
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Page
Key Date
Prevention Detection Actions Taken
S
E
V
O
C
C
D
E
T
R
P
N
2.0 0.2mmUnder Size/Over
Size thickFitment Problem 8 material mixup 3
Each
Bundlewe
have to check
minium 10
Points
3 72
Brass to CW508L,BS
EN1652 Hardness Min
120Max 155
Hardness problemProcess Rejection
Will More8 material mixup 3
Hardness Will
Check
External
Laboratory asper plan
3 72
visual Peelup,Damage
unable to use
production
(Damaged
material)
8 Proper handling & Storage 3
Check the
condition of
the packing &
contents
before moving
it to storage
area
3 72
As per Drawing
Specification
Out of
SpecificationFitment Problem 8
Wrong Tool Holded in the
Machine3
inprocess
inspection3 72
With out Burr
Burr and share
edge
Fitment
Problem/Safety
Problem
6Tool Allayment varition ,Punch
worn out3
Periodically
Cuttung Edge
has to Grind
3 54
visual Damage,Dent Fitment Problem 6Handling Problem,proper Clean
the before holding the Tool3
Periodically
Cuttung Face
has to Clean
3 54
As per Drawing
Specification
Out of
SpecificationFitment Problem 8
Wrong Tool Holded in the
Machine3
inprocess
inspection3 72
visual Damage,Dent Fitment Problem 6Handling Problem,proper Clean
the before holding the Tool3
Periodically
Cuttung Face
has to Clean3 54
As per Drawing
Specification
Out of
SpecificationFitment Problem 8
Wrong Tool Holded in the
Machine3
inprocess
inspection3 72
visual Damage,Dent Fitment Problem 6Handling Problem,proper Clean
the before holding the Tool3
Periodically
Cuttung Face
has to Clean
3 54
Plating Thickness
undersize
Functional
Problem6
Timing problem,machine
Problem3
incoming
inspectin3 54
Plating Thickness
oversize
Functional
Problem6
Timing problem,machine
Problem3
incoming
inspectin3 54
Final inspectionAs per Drawing
Specification
Qty variation &
material miss up Line Assy Problem 6
handling Problem,Process
Sequence Problem 3
finel
inspection 3 54Final Inspection
report
store
department
Packing & Despacth As per Schedule QtyQty variation &
material miss up Line Assy Problem 6handling Problem,Process
Sequence Problem 3finel
inspection 3 54Final Inspection
report
store
department
FMEA Number
Prepared By
Potential Failure Modes and Effects Analysis
Process FMEA
Please indicate EITHER:
1.) A designated RPN threshold for this process
2.) A target percentage of steps to be addressed.
Check One
ACE-COOP/FEMA/077
K.ThangarajContact Number
05.03.2013
FMEA Date (Orig.)
Recommended
Action(s)
Responsibility
and
Completion
Date
Action Results
PRODUCTION
Kalimuthu - 9442527496
FMEA Date
R
P
N
PRESSING
D
E
T
Current Process Controls
O
C
C
S
E
V
Requirements
Process Responsibility
kalimuthu(prodn)k.Thangaraj (Qc) Vinothkumar
(Designer) Customer Manufacturing Site
G
C
l
a
s
s
Potential Cause(s)/
Failure Mechanisms
Potential
Failure Mode
Cover plate 2KN M MS
rt No
m Name
v #
re Team
Raw material
Process/Step
Function
038BSN
Potential Effects
of Failure
100%inspection
& test certificate
recived fromsuppiler end
store
department
Blanking & Piecring
Inprocess
Inspection
Report
Production
dept
Piecring
Inprocess
Inspection
Report
Production
dept
Bending
Inprocess
Inspection
Report
Production
dept
Plating Tin plated 3-5
Supplier
Inspection
ReportQuality dept
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Page #
Supplier Name:Reason for Data Submission (check all that apply): Supplier Representative: Supplie
Part Name: Initial submission New/revised item, material or product component Name Title
Part Number Correction of Non-conformance New Supplier
Drawing Number: New/Revised drawing or other specification New or significantly modified process or routing Phone Number Email: OK
Revision Level: Change to optional construction or material Change of location, sub-supplier or material OKNI
Revision Date: Tooling: Transfer, replacement, refurbishment Other - please specify Date: 01.04.20 NG
or additional tool.
1 2 3 4 5 6 7 8 9 10 Supplie
1 NThickness Vernier 2.00 1.90 2.10 1.98 1.99 2.01 1.98 1.99 2.01 1.98 1.99 1.98 1.99
1.99 0.03OK
2 NWidth Vernier 58.00 57.80 58.20 58.01 58.02 58.04 58.04 58.01 58.04 58.04 58.01 58.01 58.02
58.02 0.030OK
3 NLength Vernier 58.00 57.80 58.20 58.03 58.01 58.06 58.02 58.03 58.06 58.02 58.03 58.03 58.01
58.03 0.05OK
4 N4 Hole Dia Pin Gauge 6.0 5.90 6.10 6.02 6 5.98 5.98 5.96 5.98 5.98 5.96 6.02 6
5.99 0.06OK
5 N2 pcs Hole Dia Pin Gauge 5.3 5.20 5.30 5.32 5.32 5.32 5.32 5.32 5.32 5.32 5.32 5.32 5.32
5.32 0.00OK
7 NHole Dia Pin Gauge 3.8 3.75 3.85 3.82 3.82 3.82 3.82 3.82 3.82 3.82 3.82 3.82 3.82
3.82 0.00OK
8 NHole pitch Vernier 43.80 43.60 44.00 43.74 43.7 43.75 43.8 43.78 43.75 43.8 43.78 43.74 43.7
43.75 0.10OK
9 YBending distance Vernier 7.00 6.60 7.40 7.05 6.98 7.05 6.98 6.98 7.05 6.98 6.98 7.05 6.98
7.01 0.07OK
10 YHole pitch Vernier 18.00 17.90 18.10 18 18.02 18 18.02 17.98 18 18.02 17.98 18 18.02
18.00 0.04OK
11 NSlot length Radius Gauge 28.00 27.80 28.20 27.99 28 28.02 28.01 28.01 28.02 28.01 28.01 27.99 28
28.01 0.03OK
12 YSlot width Pin Gauge 9.00 8.80 9.20 8.98 8.97 8.98 8.98 8.99 8.98 8.98 8.99 8.98 8.97
8.98 0.02OK
13 YSlot distance Height Gauge 13.20 13.00 13.40 13.18 13.2 13.14 13.2 13.14 13.14 13.2 13.14 13.18 13.2
13.17 0.06OK
15 NHole pitch Height Gauge 29.00 28.80 29.20 29 28.95 28.99 28.99 28.96 28.99 28.99 28.96 29 28.95
28.98 0.05OK
16 NHole pitch Height Gauge 43.80 43.60 44.00 43.7 43.9 43.8 43.85 43.75 43.8 43.85 43.75 43.7 43.9
43.80 0.20OK
17 NLeg width Vernier 8.00 7.8 8.2 7.96 7.99 7.98 7.96 7.98 7.98 7.96 7.98 7.96 7.99
7.97 0.03OK
18 NRadius Radius Gauge R3 3 3 3 3 3 3 3 3 3 3
3.00 0.00OK
21 NHole pitch Height Gauge 14.0 13.85 14.15 13.88 14.0 13.9 14.0 14.0 13.9 14.0 14.0 13.88 14.0
13.93 0.09OK
24 NHole pitch Height Gauge 6.4 6.2 6.6 6.42 6.45 6.45 6.42 6.41 6.45 6.45 6.42 6.45 6.42
6.43 0.04OK
25Radius Radius Gauge R8 8 8 8 8 8 8 8 8 8 8
8.00 0.00OK
26Bending Height Vernier 10.0 9.8 10.2 10.01 10.02 10.01 10.02 10.01 10.03 10.01 10.01 10.02 10.01
10.02 0.02OK
27Angle b.projector 90.0 89 91 90 89.3 90 89.45 90 90 89.45 90 90 89.3
89.75 0.70OK
30Tin Plated Plating Thickness gauge 3 5 4.1 3.8 4 3.8 4.2 4.6 4 4.2 4.1 4.2
4.10 0.80OK
NOTE: Any out of specification data will require corrective action.
Date of Measu
Cover plate 2SK M MS 31
DIMENSIONAL DATA SHEET
038BSN
038BSN
G
7/18/2011
ITEM#
Required
Cpk(Y/N)
DataType:
V=Variable
A=Attribute
REQUIREMENT:
Description of CheckMeasurement Method
REQUIREMENT:
Target
Jud
Average Range
ACE Electrical Equipments India Pvt Ltd
K.Thangaraj Quality incharge
9524735080 [email protected]
Supplier Code: 609318
Bonus
Applied
(Y/N)
Min Max
Data for Sample Number..
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Date
Facility
MachineStation
Note: This document must be completed for all Cooper owned tool
Tool Owner : M/s Cooper Bussman
Tool Drawing No : APRT242,APRT244,APRT247
Tool No : APRT242 DWG,APRT244DWG,,APRT247DWG
History Card No : ATHCNO 242,ATHCNO244,ATHCNO247
Schedule for Maintance : Every 10000 Stocks
TOOL NO : APRT244
TOOL NO: APRT247
Tooling Information FormCooper Tooling reference
number.
(if applicable)
Supplier Name PPAP Submission Level Affected Feature Number(s) Part Description
ACE ELECTRICAL EQUIPMENTS 3
PPAP Due Date Part Number Tool Location
039BSN
TOOL NO:APRT242 DWG
New Tooling Modified Tooling Required for PPAP
Date of Tooling Change Part NameCover plate 2BK M MS
7/28/2019 038BSN PAPP 25.4.2013
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CUSTOMER NAME : Cooper Bussman ACE ELECTRICAL EQUIPMENTS(I) PVT LTD-HOSUR
Comp Name : Cover Plate Tool No : APRT243
Comp Part No : TOOL HISTORY CARD Operation : Blanking & PiercingFrequency :
DateProductio
n Qty
Cumulativ
e
Productio
n Qty
Press
Shop
Superviso
r
Tool
Maker
Sign/Date
1 110 110 kalimuthu Chandru
2 110 220 kalimuthu Chandru
3 110 330 kalimuthu Chandru
CUSTOMER NAME : Cooper Bussman ACE ELECTRICAL EQUIPMENTS(I) PVT LTD-HOSUR
Comp Name : Cover plate Tool No : APRT252
Comp Part No :TOOL HISTORY CARD
Operation
PIERCING TOOL
Frequency :
DateProductio
n Qty
Cumulativ
e
Productio
n Qty
Press
Shop
Superviso
r
Tool
Maker
Sign/Date
1 110 110 kalimuthu Chandru
2 110 220 kalimuthu Chandru
Nature of Defect Action Taken Remark
Nil Nil 039C
Nil Nil 038C
Nil Nil 038D
Slot Size 28.0& 2
HOLES PIERCING
TOOL
Nature of Defect Action Taken Remark
Nil Nil 038C
Nil Nil 038D
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CUSTOMER NAME : Cooper Bussman ACE ELECTRICAL EQUIPMENTS(I) PVT LTD-HOSURComp Name : Cover plate Tool No : APRT247
Comp Part No : TOOL HISTORY CARD Operation V Bending ToolFrequency :
DateProductio
n Qty
Cumulativ
e
Productio
n Qty
Press
Shop
Superviso
r
Tool
Maker
Sign/Date
1 110 110 kalimuthu Chandru
2 110 220 kalimuthu Chandru
3 110 330 kalimuthu Chandru
Remark
Nil Nil 039C
Nature of Defect Action Taken
038C
038DNil Nil
Nil Nil
7/28/2019 038BSN PAPP 25.4.2013
13/14
7/28/2019 038BSN PAPP 25.4.2013
14/14
USL 6.6
LSL 6.2
Subgroup Test Value Range LSL= 6.2 Cp=
1 6.450 USL= 6.6 CpkL=
2 6.420 0.03 Mean= 6.4460 CpkU=
3 6.420 0.00 StDev 0.037270227 Cpk=
4 6.420 0.00 UCLX= 6.557828571 %Cr=
5 6.450 0.03 LCLX= 6.334171429 Max=
6 6.500 0.05 UCLR= 0.137347347 Min=
7 6.410 0.09
8 6.500 0.09 Spec Frequency
9 6.480 0.02 1 6.2000 0
10 6.410 0.07 2 6.2571 0
11 6.450 0.04 3 6.3143 0
12 6.420 0.03 4 6.3714 0
13 6.420 0.00 5 6.4286 25
14 6.420 0.00 6 6.4857 15
15 6.450 0.03 7 6.5429 10
16 6.500 0.05 8 6.6000 0
17 6.410 0.09
18 6.500 0.09
19 6.480 0.02
20 6.410 0.07
21 6.450 0.04
22 6.420 0.03
23 6.420 0.00
24 6.420 0.00
25 6.450 0.03
26 6.500 0.05
27 6.410 0.09
28 6.500 0.0929 6.480 0.02
30 6.410 0.07
31 6.450 0.04
32 6.420 0.03
33 6.420 0.00
34 6.420 0.00
35 6.450 0.03
36 6.500 0.05
37 6.410 0.09
38 6.500 0.09
39 6.480 0.02
40 6.410 0.07
41 6.450 0.04
42 6.420 0.03
43 6.420 0.00
44 6.420 0.00
45 6.450 0.03
46 6.500 0.05
47 6.410 0.09
48 6.500 0.09
49 6.480 0.02
50 6.410 0.07
Average 6.4460 0.04
Part Number: Cover plate 2KN M MS Supplier Name: Date
6.4100
PCA Summary
1.788737864
2.200147573
1.377328155
1.377328155
Process Data Potential Capability
56%
6.5000
Rev. Date: 18/07/2011
Part Feature: PCA Address:
Drawing Location:
VINOTHKUMAR - 9442527494
20.04.2013Drawing Number:Drawing Rev.:
038BSN Supplier Address:G Supplier Contact
PCA Supplier Name:
Feature Symbol: PCA Contact
Other Information
Cpk for Moving RangeUse when: (a) new part, (b) part with revised specifications, (c) part in which the materials, processes, manufacturing location, or production equipment have significantly
changed, or (d) part in which the material suppliers have changed AND testing is too expensive to be conducted by subgroups.
ACE Electrical Equipments India Pvt Ltd
106/2A-1 BEHIND ESI HOSPITAL,OUTER RING ROAD HOSUR
ACE ENGINEERING
106/2A-1 BEHIND ESI HOSPITAL,OUTER RING ROAD HOSUR
GR&R Contact
6
6
6
6
6
6
7
7
7
1 5 9 13 17 21 25 29 33 37 41 45 49
TestValue
Sample Number
Averages
X X-Bar Upper Control Limit Lower Control Limit
0
0
0
0
0
0
0
0
0
1 5 9 13 17 21 25 29 33 37 41 45 49
Range
Sample
Range Chart
Range UCL Range Average Moving Range Average
6.2000
6.2571
6.3143
6.3714
6.4286
6.4857
6.5429
6.6000
Frequency
Test Values
Distribution
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