038BSN PAPP 25.4.2013

7/28/2019 038BSN PAPP 25.4.2013

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PART NAME:

PART NO:

CUSTOMER

SUPPLIER NAME:

Cover plate 2KN M MS

038BSN

M/s Cooper Bussmann India Pvt. Ltd.,Pondicherry

M/s .ACE ELECTRICAL EQUIPMENTS (I) PVT. LTD.,HOSUR .

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Submission Level(Please Type 1-5) 3

Cooper Part Number Part Description Cover plate 2KN M MS Supplier Name M/s.ACE Electrical Equipments India Pvt Ltd

Revision Level Cooper Purchasing Rep. Mr.Jagan Submission Date 04.03.2013

Primary Manufacturing Site Purchasing Rep Phone # 9442521823 PPAP Due Date

Element

Order

PPAP RequirementsAIAG PPAP Fourth Edit ion

Important: Submit your

documents in this order.Level1

Level2

Level3

Level4

Level5

Required Documents Assigned to Internal Due Date Comments/Concerns/Questions Included

1 Part Submission Warrant (PSW) AR Cooper PSW Required

2 Design Records & Bubbled part print(s). AR Two Cooper Divisional PartsPrints

3 Approved Engineering Change Documentation AR ARVarious engineering

documentation

4 Customer Engineering ApprovalsNot Required for Cooper

Submissions

5 Design FMEA, AR AR ARCan be Cooper FMEA Format or

an AIAG compliant DFMEA.

6 Process Flow Diagrams AR Any standard flowchart format.

7 Process FMEA ARCan be Cooper PFMEA Format

or an AIAH compliant PFMEA.

8 Control Plan ARCan be Cooper supplied format

or AIAG compliant format.

9 Measurement System Analysis Studies AR ARCooper GRR format or any

statistical package format for

gage R&R.

10 Dimensional Results AR Must be on Cooper Dimensionalreport format

11 Material, Performance Test Results AR ARIndustry Standard reports or test

result formats designated by

Cooper Industries.

12Initial Process Study (Cpk)

Capabi l i ty StudiesAR AR

Process Capability Study using

any statistical package or

Cooper Capability Data Forms.

13 Qualified Laboratory Documentation ARLab Scope and outside lab proof

of accreditation.

14 Appearance Approval Report AR AR AR AR AR AIAG format AAR

15 Sample Product Parts ARParts tagged in accordance with

Cooper PPAP reference manual

16 Master Samples Required only for level 5

17 Checking aids ARChecking aid design prints and

GRR for checking fixtures.

18 Customer Specific RequirementsDocuments as specified by

Cooper Industries

a Tooling Information Form ARSpecific document required by

Cooper Industries.

b Packaging Form ARSpecific document required by

Cooper Industries.

c Inspection Plan(ASC Suppliers only)

IA IA IA IA Specific ASC Format

d Specification Deviation Form IA IA IA IASpecific document required by

Cooper Industries.

e Supplier PPAP Checklist ARSpecific document required by

Cooper Industries.

Required for PPAP submission r Documents on a case by case basis are marked AR for "As Requested" IF ApplicableNot required

PPAP

Product io n Part Appr oval Process

038BSN

G

Submission Requirements

Suppl ier Checkl is t

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

AR IA

YES

b

r

b

b

r

r

bbbbbbbbbbbb

r

r

r

r

r

b

7/28/2019 038BSN PAPP 25.4.2013

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ACE Electrical Equipments India Pvt Ltd - Hosur Part Submission Warrant

Part Name

Dated 7/18/2011

Additional Engineering Changes Dated 7/18/2011

Shown on Drawing Number Purchase Order No. Weight (kg) 51.3500g

SUPPLIER MANUFACTURING INFORMATION SUBMISSION INFORMATION

Supplier Company Name Customer Name:

Additional Manufacturing Sites Cooper Manufacturing Locations using the part (list all)

PONDICHERRY

Street Address Purchasing Representative Purchasing Office

106/2A-1 BEHIND ESI HOSPITAL,OUTER RING ROAD HOSUR

City-HOSUR State TAMIL Zip 635126 PPAP Due Date: SOP Date

Does this part utilize Cooper owned tooling? Is it properly identified? If yes, P.O. #

Does this part contain any restricted substances or require IMDS submission? Substance(s)?

Are plastic or polymeric parts identified with appropriate ISO marking codes?

REASON FOR SUBMISSIONInitial submission (New Parts and Part Number Changes) New Supplier, New material or new source for existing material

Engineering Change: New/Revised drawing or other specification Change of supplier, material or non-equivalent materials/services

Tooling: transfer, replacement (new), refurbishment, modified or additional New process or a change in production process or method

Correction of Non-conformance or discrepancy Change of manufacturing location, sub-supplier or additional location

Change to optional construction, material or component Other - please specify

REQUESTED SUBMISSION LEVEL (Check one)

Level 2 - Warrant with product samples amd limiting supporting data. (Applied to critical bulk product and simple changes)

Level 3 - Warrant with product samples and complete supporting data. (Applied to new parts on Cooper programs) DEFAULT COOPER SUBM ISSION LEVEL

Level 4 - Warrant and other requirements as defined by Cooper.(Applied only with prior approval from Cooperspecial situations only!)

Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location. (Applied to parts requiring onsite review )

SUBMISSION RESULTS

The results for dimensional measurements material and functional tests appearance criteria statistical process package

These results meet all drawing and specification requirements: (If "NO" - Explanation Required in Explanation/comments section below )

Is this a multicavity tool? How many Cavities/Spindle (for molds or dies) ? Number of parts submitted by cavity/spindle

DECLARATION

I affirm that the samples represented by this warrant are representative of our parts, have been made to the applicable Production Part Approval Process Manual 4th Edition

requirements. I further warrant these samples were produced with the specified materials on regular production tooling with no operations other then the regular production

process. The data and samples were produced at the production rate of in on Any deviations to this warrant submission

are noted below in the explanation/comments section.#parts # hours date

EXPLANATION/COMMENTS:

Print Name: Job Title Fax No. 274942

Supplier Authorized Signature Date Email

Quality/Supplier Quality SABAREESWARAN.M Date 18.05.2013Initial Part Warrant Disposition:

Quality/Supplier Quality Management KALYANASUNDARAM.E Date 18.05.2013

Final Part Warrant Disposition:

Quality or Supplier Quality Date

Print Approver Name: 016/2013


Safety and/or

Government Regulation Engineering Drawing Revision Level G

Cooper Part Number 038BSN

Set in missing dimensions on holes around slot

038BSN

Cooper B ussmann

COOPER BUSSMAN-PONDY

Mr.Jagan

Level 1 - Warrant only submitted to the customer (Applied to non-critical parts and raw bulk material)

IMDS Number

Vinothkumwr NPD Phone No. 04344-274943

Cooper PPAP Tracking Number:

Supplier Vendor Number

ACE Electrical Equipments Indi 609318

Expires:

5/17/2013 [email protected]

FOR COOPER INDUSTRIES USE ONLY

YES NO

Yes No

Yes No

Yes No

Approved Rejected

Interim

Yes No

YES NO
mailto:[email protected]:[email protected]

7/28/2019 038BSN PAPP 25.4.2013

4/14

Date (Orig.)

4-Mar-13

Supplier Name

NO. PRODUCT PROCESSSIZE

FREQ

10.1 mater ial

Brass(Cu Zn37) to

CW508L:BS EN 1652:1998

Temp : R350

test ceritifcate 100%

10.2 Thickness 2.0 0.10 micro meter 100%

10.3 Width 62 0.20 veriner caliper 100%

10.4 Length 1220 2.0 measuring tap 100%

10.5 Damage Not allowed visual 100%

10.6 Hardness HV Min 120-Max 155

20.1 Length 58 0.8 Vernier 5

20.2 Width 58 0.8 Vernier 5

20.3 Hole Pitch 43.8 0.5 Vernier 5

20.4 Hole Pitch 43.8 0.5 Vernier 5

20.5 4 Holes Dia 6.0 0.2 Pin Gauge 5

20.6 2 Holes Dia 5.5 0.2 Pin Gauge 5

20.7 Hole Pitch 140.2 Height Gauge 5

20.8 Slot width 90.2 Vernier 5

20.9 Slot Length 280.2 Vernier 5

21 Dimension 18.00.2 Height Gauge 5

21.1 Flatness 0.20 Height Gauge 5

21.2 Radius R8 Radius Gauge 5

21.3 Flatness 0.1 Height Gauge 5

21.4 Dimension 2.0 visual 5

21.5 Holes Dia * 3.8 0.05 Pin Gauge 5

30.1 Hole Pitch 180.1 Vernier 5

30.2 Hole Dia 5.30.1 Pin Gauge 5

40.1 Hole Pitch * 6.40.2 Height Gauge 540.2 Height 10.00.2 Height Gauge 5

40.3 Dimension 7.00.2 Vernier 5

50.1 Plating Thickness Tin plated 3-5 P.T. gauge

50.2 Peel off Not allowed Orange peel of test

50.3 Dull finish Not allowed visual

50.4 Plating tarish Not allowed visual

50.5 Blisters Not allowed visual

If not ok , Stop the proces

the same , segereate t

produced qty

If Not Ok Quarantine and R

Supplier

100% incoming inspection

done&reciving test

certificate by supplier

as per Sample plan50 Plating

Hardness Will Check External Laboratory as per plan

As per the

Sample

Plan

Setup Approvel and

inprocess inspection as

per Sample Plan

40T _ _

40 Bending 40Ton _

_ _

10 Raw material out sourcing

30 Piercing

_

_

SAMPLE

REACTION PLA

_ If Not Ok Quarantine and RSupplier

609318

Quality Department Approval

ACE Electrical Equipments India Pvt Ltd

Supplier Plant Approval

100% incoming inspection

done&reciving test

certificate by supplier

CHARACTERISTICSMETHODS

July 18, 2011

Supplier Code

imuthu(prodn) Thangaraj (Qc) Vinothkumar (Designer)

ore Team

Press Shop8BSN Cover plate 2KN M MS

ontrol Plan Number

PROCESS

NUMBER

PROCESS NAME /

OPERATION

DESCRIPTION

SPECIAL

CHAR.

CLASS

Part Description

G

PRODUCT / PROCESS

/ SPECIFICATION / TOLERANCE

EVALUATION/

MEASUREMENT

TECHNIQUE CONTROL METHOD

Control Plan

rt Number/ Latest Change (Rev) Level Plant Location

kalimuthu(prodn) Thangaraj (Qc) Vinothkumar (Designer)

Current Release Date

CE-COOP/CP/077

Key Contact / Phone Current Release Level

20 Blanking & Piercing 55 ton _

ustomer Engineering Approval / Date (If Req'd) Other Approval / Date (If Req'd)

.07.2011

MACHINE DEVICES / JIG /

TOOLS FOR

MANUFACTURING

Note: All part print CTQ's must be clearly identified on this control plan. P

7/28/2019 038BSN PAPP 25.4.2013

5/14

Date (Orig.)

4-Mar-13

Supplier Name

NO. PRODUCT PROCESSSIZE

FREQ

SAMPLE

REACTION P

609318



Supplier Plant Approval

CHARACTERISTICSMETHODS

July 18, 2011

Supplier Code

limuthu(prodn) Thangaraj (Qc) Vinothkumar (Designer)

ore Team

Press Shop8BSN Cover plate 2KN M MS

ontrol Plan Number

PROCESS

NUMBER

PROCESS NAME /

OPERATION

DESCRIPTION

SPECIAL

CHAR.

CLASS

Part Description

G

PRODUCT / PROCESS

/ SPECIFICATION / TOLERANCE

EVALUATION/

MEASUREMENT

TECHNIQUE CONTROL METHOD

Control Plan

art Number/ Latest Change (Rev) Level Plant Location

kalimuthu(prodn) Thangaraj (Qc) Vinothkumar (Designer)

Current Release Date

CE-COOP/CP/077

Key Contact / Phone Current Release Level

ustomer Engineering Approval / Date (If Req'd) Other Approval / Date (If Req'd)

.07.2011

MACHINE DEVICES / JIG /

TOOLS FOR

MANUFACTURING

60.1 Thickness 2.0 0.10 micro meter

60.2 Width 58 0.20 veriner caliper

60.3 Slot Length 280.2 veriner caliper60.4 Slot width 90.2 veriner caliper

60.5 Hole to hole center 43.80.5 veriner caliper

60.6 4 Holes Dia 60.2 Pin Gauge

60.7 Flatness 0.2max veriner height gauge

60.8 Damage Not allowed visual

60.9 Burr Not allowed visual

70.1Part Name : Cover plate

2KN M MS

70.2 Part No : 038bSN

If not ok Rework / Rejecti

70 packing&despacth Despatch Register

_ _

as per packing standards visual 100%

60 Finel inspection As per sampling plan

Note: All part print CTQ's must be clearly identified on this control plan.

7/28/2019 038BSN PAPP 25.4.2013

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Date (Orig.)

3/4/2013

Supplier Name

Customer Engineering Approval / Date (If ReqSupplier Plant Approval Other Approval / Date (If Req'd)

Revision No : F

FLOW CHART

Control Plan Number Key Contact / Phone Current Release Level Current Release Dat

ACE-COOP/CP/054 kalimuthu(prodn) Thangaraj (Qc) Vinothkumar (Designer)

038BSN Cover plate 2BK M MS 609318

18/07/2011

Part Number/ Latest Change (Rev) Part Description


kalimuthu(prodn)k.Thangaraj (Qc) Vinothkumar

(Designer)


Supplier Code Plant Location

Core Team

Part Name : Cover plate 2KN M Revision Date :18/7/2011

Prepared By : Approved By :

ACE ELECTRICAL EQUIPMENTS (I) PVT LTD

PROCESS FLOW DIAGRAM

COSTOMOR:COOPER BUSSMANN

Part no : 038BSN

RM-SUPPLIER

M/S USHA ENTER

INCOMING INSPECTION

BLANKING

PIERCING

INPROCESS INSPECTION

Bending

INPROCESS

INSPECTION

PLATTING

SUPPLIER

CHEMTRECT

INCOMING/FINAL INSPECTION

PACKING-AS PERSTANDARD

DESPATCH

REWORK

REJECTION

RETURN BACK TO SUPPLIER

RETURN BACK TO

SUPPLIER

REPLACINGPROCEDURE

RETURN BACK TO

SUPPLIER

PART PROCESS NO

10

PART PROCESS NO

20

PART PROCESS NO 40

PART PROCESS NO

50

PART PROCESS NO

60

PART PROCESS NO70

OK

OK

OK

OK

NOT OK

NOT OK

NOT OK

OK

NOT OK

OK

NOT OK

OK

OK

OK

Storage Inspection OK ProcessK Movement K

REWORK

REJECTION

NOT OK

Piercing

INPROCESS INSPECTIONNOT OK REWORK

REJECTION

PART PROCESS NO

30

OK

OK

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Design Responsibility

Key Date

Customer Manufacturing Site

Prevention Detection Actions Taken

S

E

V

O

C

C

D

E

T

R

P

N

9

Contact Number

C

l

a

s

s

Potential Cause(s)/

Failure Mechanisms

FMEA Date

D

E

T

FMEA Date (Orig.)

Responsibility

and

Completion

Date

FMEA Number

Prepared By

Potential Failure Modes and Effects Analysis

Design FMEA

Please indicate EITHER:

1.) A designated RPN threshold for this process

2.) A target percentage of steps to be addressed.

Check One

ItemNumber

Print #

Item Name

Rev #

Core Team

RequirementsItem/

Function

Potential Effects

of Failure

Action Results

NOT APPLICABLE

S

E

V

Potential

Failure Mode

Recommended

Action(s)

Current Product Controls

O

C

C

R

P

N

7/28/2019 038BSN PAPP 25.4.2013

8/14

Page

Key Date

Prevention Detection Actions Taken

S

E

V

O

C

C

D

E

T

R

P

N

2.0 0.2mmUnder Size/Over

Size thickFitment Problem 8 material mixup 3

Each

Bundlewe

have to check

minium 10

Points

3 72

Brass to CW508L,BS

EN1652 Hardness Min

120Max 155

Hardness problemProcess Rejection

Will More8 material mixup 3

Hardness Will

Check

External

Laboratory asper plan

3 72

visual Peelup,Damage

unable to use

production

(Damaged

material)

8 Proper handling & Storage 3

Check the

condition of

the packing &

contents

before moving

it to storage

area

3 72

As per Drawing

Specification

Out of

SpecificationFitment Problem 8

Wrong Tool Holded in the

Machine3

inprocess

inspection3 72

With out Burr

Burr and share

edge

Fitment

Problem/Safety

Problem

6Tool Allayment varition ,Punch

worn out3

Periodically

Cuttung Edge

has to Grind

3 54

visual Damage,Dent Fitment Problem 6Handling Problem,proper Clean

the before holding the Tool3

Periodically

Cuttung Face

has to Clean

3 54

As per Drawing

Specification

Out of



Machine3

inprocess

inspection3 72



Periodically

Cuttung Face

has to Clean3 54

As per Drawing

Specification

Out of



Machine3

inprocess

inspection3 72



Periodically

Cuttung Face

has to Clean

3 54

Plating Thickness

undersize

Functional

Problem6

Timing problem,machine

Problem3

incoming

inspectin3 54

Plating Thickness

oversize

Functional

Problem6

Timing problem,machine

Problem3

incoming

inspectin3 54

Final inspectionAs per Drawing

Specification

Qty variation &

material miss up Line Assy Problem 6

handling Problem,Process

Sequence Problem 3

finel

inspection 3 54Final Inspection

report

store

department

Packing & Despacth As per Schedule QtyQty variation &

material miss up Line Assy Problem 6handling Problem,Process

Sequence Problem 3finel

inspection 3 54Final Inspection

report

store

department

FMEA Number

Prepared By

Potential Failure Modes and Effects Analysis

Process FMEA

Please indicate EITHER:

1.) A designated RPN threshold for this process

2.) A target percentage of steps to be addressed.

Check One

ACE-COOP/FEMA/077

K.ThangarajContact Number

05.03.2013

FMEA Date (Orig.)

Recommended

Action(s)

Responsibility

and

Completion

Date

Action Results

PRODUCTION

Kalimuthu - 9442527496

FMEA Date

R

P

N

PRESSING

D

E

T

Current Process Controls

O

C

C

S

E

V

Requirements

Process Responsibility

kalimuthu(prodn)k.Thangaraj (Qc) Vinothkumar

(Designer) Customer Manufacturing Site

G

C

l

a

s

s

Potential Cause(s)/

Failure Mechanisms

Potential

Failure Mode


rt No

m Name

v #

re Team

Raw material

Process/Step

Function

038BSN

Potential Effects

of Failure

100%inspection

& test certificate

recived fromsuppiler end

store

department

Blanking & Piecring

Inprocess

Inspection

Report

Production

dept

Piecring

Inprocess

Inspection

Report

Production

dept

Bending

Inprocess

Inspection

Report

Production

dept

Plating Tin plated 3-5

Supplier

Inspection

ReportQuality dept

7/28/2019 038BSN PAPP 25.4.2013

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Page #

Supplier Name:Reason for Data Submission (check all that apply): Supplier Representative: Supplie

Part Name: Initial submission New/revised item, material or product component Name Title

Part Number Correction of Non-conformance New Supplier

Drawing Number: New/Revised drawing or other specification New or significantly modified process or routing Phone Number Email: OK

Revision Level: Change to optional construction or material Change of location, sub-supplier or material OKNI

Revision Date: Tooling: Transfer, replacement, refurbishment Other - please specify Date: 01.04.20 NG

or additional tool.

1 2 3 4 5 6 7 8 9 10 Supplie

1 NThickness Vernier 2.00 1.90 2.10 1.98 1.99 2.01 1.98 1.99 2.01 1.98 1.99 1.98 1.99

1.99 0.03OK

2 NWidth Vernier 58.00 57.80 58.20 58.01 58.02 58.04 58.04 58.01 58.04 58.04 58.01 58.01 58.02

58.02 0.030OK

3 NLength Vernier 58.00 57.80 58.20 58.03 58.01 58.06 58.02 58.03 58.06 58.02 58.03 58.03 58.01

58.03 0.05OK

4 N4 Hole Dia Pin Gauge 6.0 5.90 6.10 6.02 6 5.98 5.98 5.96 5.98 5.98 5.96 6.02 6

5.99 0.06OK

5 N2 pcs Hole Dia Pin Gauge 5.3 5.20 5.30 5.32 5.32 5.32 5.32 5.32 5.32 5.32 5.32 5.32 5.32

5.32 0.00OK

7 NHole Dia Pin Gauge 3.8 3.75 3.85 3.82 3.82 3.82 3.82 3.82 3.82 3.82 3.82 3.82 3.82

3.82 0.00OK

8 NHole pitch Vernier 43.80 43.60 44.00 43.74 43.7 43.75 43.8 43.78 43.75 43.8 43.78 43.74 43.7

43.75 0.10OK

9 YBending distance Vernier 7.00 6.60 7.40 7.05 6.98 7.05 6.98 6.98 7.05 6.98 6.98 7.05 6.98

7.01 0.07OK

10 YHole pitch Vernier 18.00 17.90 18.10 18 18.02 18 18.02 17.98 18 18.02 17.98 18 18.02

18.00 0.04OK

11 NSlot length Radius Gauge 28.00 27.80 28.20 27.99 28 28.02 28.01 28.01 28.02 28.01 28.01 27.99 28

28.01 0.03OK

12 YSlot width Pin Gauge 9.00 8.80 9.20 8.98 8.97 8.98 8.98 8.99 8.98 8.98 8.99 8.98 8.97

8.98 0.02OK

13 YSlot distance Height Gauge 13.20 13.00 13.40 13.18 13.2 13.14 13.2 13.14 13.14 13.2 13.14 13.18 13.2

13.17 0.06OK

15 NHole pitch Height Gauge 29.00 28.80 29.20 29 28.95 28.99 28.99 28.96 28.99 28.99 28.96 29 28.95

28.98 0.05OK

16 NHole pitch Height Gauge 43.80 43.60 44.00 43.7 43.9 43.8 43.85 43.75 43.8 43.85 43.75 43.7 43.9

43.80 0.20OK

17 NLeg width Vernier 8.00 7.8 8.2 7.96 7.99 7.98 7.96 7.98 7.98 7.96 7.98 7.96 7.99

7.97 0.03OK

18 NRadius Radius Gauge R3 3 3 3 3 3 3 3 3 3 3

3.00 0.00OK


13.93 0.09OK


6.43 0.04OK

25Radius Radius Gauge R8 8 8 8 8 8 8 8 8 8 8

8.00 0.00OK

26Bending Height Vernier 10.0 9.8 10.2 10.01 10.02 10.01 10.02 10.01 10.03 10.01 10.01 10.02 10.01

10.02 0.02OK

27Angle b.projector 90.0 89 91 90 89.3 90 89.45 90 90 89.45 90 90 89.3

89.75 0.70OK

30Tin Plated Plating Thickness gauge 3 5 4.1 3.8 4 3.8 4.2 4.6 4 4.2 4.1 4.2

4.10 0.80OK

NOTE: Any out of specification data will require corrective action.

Date of Measu

Cover plate 2SK M MS 31

DIMENSIONAL DATA SHEET

038BSN

038BSN

G

7/18/2011

ITEM#

Required

Cpk(Y/N)

DataType:

V=Variable

A=Attribute

REQUIREMENT:

Description of CheckMeasurement Method

REQUIREMENT:

Target

Jud

Average Range


K.Thangaraj Quality incharge

9524735080 [email protected]

Supplier Code: 609318

Bonus

Applied

(Y/N)

Min Max

Data for Sample Number..
mailto:[email protected]:[email protected]

7/28/2019 038BSN PAPP 25.4.2013

10/14

Date

Facility

MachineStation

Note: This document must be completed for all Cooper owned tool

Tool Owner : M/s Cooper Bussman

Tool Drawing No : APRT242,APRT244,APRT247

Tool No : APRT242 DWG,APRT244DWG,,APRT247DWG

History Card No : ATHCNO 242,ATHCNO244,ATHCNO247

Schedule for Maintance : Every 10000 Stocks

TOOL NO : APRT244

TOOL NO: APRT247

Tooling Information FormCooper Tooling reference

number.

(if applicable)

Supplier Name PPAP Submission Level Affected Feature Number(s) Part Description

ACE ELECTRICAL EQUIPMENTS 3

PPAP Due Date Part Number Tool Location

039BSN

TOOL NO:APRT242 DWG

New Tooling Modified Tooling Required for PPAP

Date of Tooling Change Part NameCover plate 2BK M MS

7/28/2019 038BSN PAPP 25.4.2013

11/14

CUSTOMER NAME : Cooper Bussman ACE ELECTRICAL EQUIPMENTS(I) PVT LTD-HOSUR

Comp Name : Cover Plate Tool No : APRT243

Comp Part No : TOOL HISTORY CARD Operation : Blanking & PiercingFrequency :

DateProductio

n Qty

Cumulativ

e

Productio

n Qty

Press

Shop

Superviso

r

Tool

Maker

Sign/Date

1 110 110 kalimuthu Chandru



CUSTOMER NAME : Cooper Bussman ACE ELECTRICAL EQUIPMENTS(I) PVT LTD-HOSUR

Comp Name : Cover plate Tool No : APRT252

Comp Part No :TOOL HISTORY CARD

Operation

PIERCING TOOL

Frequency :

DateProductio

n Qty

Cumulativ

e

Productio

n Qty

Press

Shop

Superviso

r

Tool

Maker

Sign/Date



Nature of Defect Action Taken Remark

Nil Nil 039C

Nil Nil 038C

Nil Nil 038D

Slot Size 28.0& 2

HOLES PIERCING

TOOL

Nature of Defect Action Taken Remark

Nil Nil 038C

Nil Nil 038D

7/28/2019 038BSN PAPP 25.4.2013

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CUSTOMER NAME : Cooper Bussman ACE ELECTRICAL EQUIPMENTS(I) PVT LTD-HOSURComp Name : Cover plate Tool No : APRT247

Comp Part No : TOOL HISTORY CARD Operation V Bending ToolFrequency :

DateProductio

n Qty

Cumulativ

e

Productio

n Qty

Press

Shop

Superviso

r

Tool

Maker

Sign/Date




Remark

Nil Nil 039C

Nature of Defect Action Taken

038C

038DNil Nil

Nil Nil

7/28/2019 038BSN PAPP 25.4.2013

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7/28/2019 038BSN PAPP 25.4.2013

14/14

USL 6.6

LSL 6.2

Subgroup Test Value Range LSL= 6.2 Cp=

1 6.450 USL= 6.6 CpkL=

2 6.420 0.03 Mean= 6.4460 CpkU=

3 6.420 0.00 StDev 0.037270227 Cpk=

4 6.420 0.00 UCLX= 6.557828571 %Cr=

5 6.450 0.03 LCLX= 6.334171429 Max=

6 6.500 0.05 UCLR= 0.137347347 Min=

7 6.410 0.09

8 6.500 0.09 Spec Frequency

9 6.480 0.02 1 6.2000 0

10 6.410 0.07 2 6.2571 0

11 6.450 0.04 3 6.3143 0

12 6.420 0.03 4 6.3714 0

13 6.420 0.00 5 6.4286 25

14 6.420 0.00 6 6.4857 15

15 6.450 0.03 7 6.5429 10

16 6.500 0.05 8 6.6000 0

17 6.410 0.09

18 6.500 0.09

19 6.480 0.02

20 6.410 0.07

21 6.450 0.04

22 6.420 0.03

23 6.420 0.00

24 6.420 0.00

25 6.450 0.03

26 6.500 0.05

27 6.410 0.09

28 6.500 0.0929 6.480 0.02

30 6.410 0.07

31 6.450 0.04

32 6.420 0.03

33 6.420 0.00

34 6.420 0.00

35 6.450 0.03

36 6.500 0.05

37 6.410 0.09

38 6.500 0.09

39 6.480 0.02

40 6.410 0.07

41 6.450 0.04

42 6.420 0.03

43 6.420 0.00

44 6.420 0.00

45 6.450 0.03

46 6.500 0.05

47 6.410 0.09

48 6.500 0.09

49 6.480 0.02

50 6.410 0.07

Average 6.4460 0.04

Part Number: Cover plate 2KN M MS Supplier Name: Date

6.4100

PCA Summary

1.788737864

2.200147573

1.377328155

1.377328155

Process Data Potential Capability

56%

6.5000

Rev. Date: 18/07/2011

Part Feature: PCA Address:

Drawing Location:

VINOTHKUMAR - 9442527494

20.04.2013Drawing Number:Drawing Rev.:

038BSN Supplier Address:G Supplier Contact

PCA Supplier Name:

Feature Symbol: PCA Contact

Other Information

Cpk for Moving RangeUse when: (a) new part, (b) part with revised specifications, (c) part in which the materials, processes, manufacturing location, or production equipment have significantly

changed, or (d) part in which the material suppliers have changed AND testing is too expensive to be conducted by subgroups.



ACE ENGINEERING


GR&R Contact

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6

6

6

6

6

7

7

7

1 5 9 13 17 21 25 29 33 37 41 45 49

TestValue

Sample Number

Averages

X X-Bar Upper Control Limit Lower Control Limit

0

0

0

0

0

0

0

0

0

1 5 9 13 17 21 25 29 33 37 41 45 49

Range

Sample

Range Chart

Range UCL Range Average Moving Range Average

6.2000

6.2571

6.3143

6.3714

6.4286

6.4857

6.5429

6.6000

Frequency

Test Values

Distribution

038BSN PAPP 25.4.2013

Documents

Transcript of 038BSN PAPP 25.4.2013