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Better and sustainable construction

opportunities with BIM

GBC Slovenija

12. September 2019

Note: As of 2017

Brands

Production-/Sales-activities in

20/30Countries

Revenue

€1.5Billion

Employees

7.000

EBITDA

€250Million

Productionfacilities

99


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Circular economy with Xella products

“The philosophy of the circular economy is focusing on making the most of resources throughout their life cycle to promote

sustainability of the economy, society, and environment.”

PRODUCTION

Ytong close cycle production

AAC granulates for animal hygiene

Silka element kit based on BIM design

USE

Ytong, Silka, Multipor, Hebel with a

life cycle of over 80 years without

maintenance on the material

RE- & UPCYCLING

Ytong Silent+ with more than 10%

AAC residuals

AAC demolition materials as sand

substitute


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BIM model check for planning

and optimization consulting as

basis for material selection and

unitization

Material awareness

and prefabrication

Optimized construction

process to shorten

construction time

Big Bags and

recycling solutions

like Ytong Silent+

Digitalization in construction to support circular economy

Optimized construction site logistics

and just-in-time delivery

P. 6

BIMdigital planning

sustainableIPDDataIFC

CD

EB

ette

r

BC

F

management


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BIM in the design phaseBasic data for sustainable construction solutions

Xella product database

BIM model exchange in IFC or RVT

format

Xella Consulting on the BIM Model

Materials, structural design, building

physics, alternative products

Xella BIM Model Check Protocol

Management via BCF

Xella BIM masonry model with material

properties

EPD Information integrated in building

components

Design

Detail

planning

Tendering

Production

Construction

Logistics

Commission-

ing


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Production plant:

Plant data

Packaging data

Availability

Delivery:

Date and time

Ingredients:

Sand

Recycling materials

Lime

Cement

Water

…

Product

Non geommetrical information

Property Set

Geometry/Position

Lambda value

Comprehensive strength

Fire resistance

…

LCA data within BOPC

ecological footprint

Classification

DIN EN ISO 16739 - IFC Classification: Wall

UNSPSC Name: Structural building products

UNSPSC code: 3013

OmniClass Number: 23-13 21 11 - Title: Concrete Masonry Units

…

Planning Production

BIM in the design phase Transparent product information in the digital twin

EPD data in

building

components

(test phase)


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Design

Detail

planning

Tendering

Production

Construction

Logistics

Commission-

ing

BIM in the detail planning phase Optimization in the collaboration model

Unitization of masonry walls

Initial production optimization

Considering short delivery routes with

nearby factory

Standard details

Delivery of details (CAD)

Coordination with engineering disciplines

Material optimization and interface

management


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Collision check in the

planning stage with specific

object information


gedacht. Final detail unitization of masonry walls

Exact bill of materials based on

production factory selection

Detailed documentation of the wall views

Time-saving execution on site

Fully automated production

Wall materials get produced, cut and

packaged according to planning

Reduction of waste materials to a

minimum

Set-up digital order processes

Collaboration with construction

company

Design

Detail

planning

Tendering

Production

Construction

Logistics

Commission-

ing

Circular economy in productionObject-related production and closed production cycles


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Using the segmentation

model for controlling

manufacturing machines


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Fully automated production

Robot-controlled prefabrication

on the basis of the element model


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Design

Detail

planning

Tendering

Production

Construction

Logistics

Commission-

ing

Compilation of deliveries

Adapted to the construction process

Utilization optimization of delivery

vehicles

Minimization of freight efforts

Exact marking of the goods

Reduction of non-productive time on

the construction site

Benefits of BIM for supply chains Contribution to sustainability through optimized delivery flows


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Design

Detail

planning

Tendering

Production

Construction

Logistics

Commission-

ing

Benefits of BIM for supply chainsProject-related optimal utilization of freight space

Delivery of predefined wall segments


Just in Time delivery according to

schedule

Optimization of unloading processes on

the construction site

Track and Trace solutions

Ongoing coordination within the supply

chain to avoid waiting times


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Design

Detail

planning

Tendering

Production

Construction

Logistics

Commission-

ing

Sustainable and ressource efficient constructionCollection and reuse of material from site

Provision of work plans and collaboration

with construction company


Development and first use of AR

technology on the construction site

Minimization of the number of printed

drawings, always the latest version on

the screen

Scrap redemption for recycling with big

bags

Re- and upcyling concepts like Ytong

Silent+, cat litter, oil-binding granulates


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Mixed Reality/AR

Hololens® on site


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Circular economy with Xella products

Collecting Treatment Recycling New use

Many thanks and a successful day!

Markus HeßeHead of International Product ManagementXella Baustoffe GmbHDüsseldorfer Landstraße 395 • D-47259 Duisburg Telefon +49 (0) 203 [email protected] • www.xella.com

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