Expertenvortrag TT 2018 Effizienz40 en.ppt ...

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Efficiency 4.0

Digitisation for greater production efficiency

© Copyright by ARBURG 2018-03 / Technology Days 2

Efficiency 4.0

Secure competitiveness

Operating flexibly

Maintaining stable processes

DigitisationCreating transparency

More efficient productionMeeting customer requirements

Operating more flexibly

Why does production need to become more flexible?

Shorter product life-cycles

Small batch sizes

More complex products

Greater range of variants


Operating flexibly

What can make production even more flexible?

AutomationAutomationPlug & ProducePlug & Produce StandardisationStandardisation

Operating flexibly

Greater flexibility in production - thanks to Plug & Produce

Fixed

machine + permanently installed components

Connection: I/O or field buses

Self-configuring

machine with central controller + pluggable components with specific hardware and configuration

Connection: real-time Ethernet VARAN

Slave B

EM75: Priamus Gripper

Slave A

I/O: Sigmatek

Master


Operating flexibly

Plug & Produce through horizontal networking

VARAN: Realtime [µs]

OPC UA: setting data

Industrial Ethernet

EUROMAP interfaces for linking to

MES systems Robotic systems Peripheral

equipment

EUROMAP interfaces for linking to

MES systems Robotic systems Peripheral

equipment

Operating flexibly

Standards for plastic and rubber machines• EUROMAP 77:

machine and host computer (MES)

• EUROMAP 79:machine and handling system

• EUROMAP 82:machine and peripherals


Operating flexibly

EUROMAP 79• Interface for handling and

robotic systems

• Successor to EUROMAP 67

• Operating modes

• Sequence synchronisation

• Transfer of robotic programs

• Part tracking

Operating flexibly

EUROMAP 82• Interface(s) for peripheral equipment

• 82.1: temperature control units

• 82.2: hot runner regulation

• Material supply and drying

• Gravimetric dosing

• Water flow regulation

• Machine vision


Efficiency 4.0

Securing competitiveness

Operating flexibly




More efficient production

How can production efficiency be enhanced?• Greater transparency through digitisation

• Greater transparency brings greater planning reliability

• Greater planning reliability brings greater efficiency



Transparency through vertical networkingManagement

ERP/PPS

Production management

Production

ALS

Eth

ern

et

Online data exchange, online data acquisition

and archiving


ALS* for transparency and documentation

* ARBURG host computer system = ALS



EUROMAP 77• Interfaces with MES

• Process monitoring

• Quality assurance

• Order control

• Transfer of machine data records

• Publication as a Release Candidate in October 2016

for connection

Expert discussion in the café

Efficiency 4.0


Operating flexibly





Meeting customer requirements

What can make production even more flexible?• Additive manufacturing for

individual products

• Distributed production

• Smart Part – workpiececontrols production


Production of individual productsNetworked production chain based on luggage tag example

Several steps – several locations

2 3 4 51High-volume production

Personalisation Use of smart product

2D individualisation

via laser

3D individualisation via freeformer



What the example shows

Efficient process for single-unit batches• High-volume production

with turnkey solution• Integration of NFC chip

in the product• Production at spatially

distributed stations• Product controls its own

individualisation in 2D and 3D

Efficiency 4.0


Operating flexibly






How do processes stay stable?

• Controlling complexity with intuitive machine operation

• Intuitive machine operation with assistance systems

• Future assistance systems with data analytics


ARBURG assistance systems to date• Menu guidance to the finished

production sequence

• No detailed knowledge of the control system required


ARBURG assistance packages• Assistance systems

combined in practical packages

• Help in every operating situation


4.monitoring4.optimisation

4.production

4.service

4.start-stop4.set-up

4.set-up• Fast set-up times

- ARBURG Set-up Assistant

- User-defined input areas

- Partial processes for manual operation



4.start-stop• Safe start-up and shutdown

- Separate start-up parameters and cycles

- Automatic start-up mode with inserts and multi-component moulds

- Additional functions for moulds with hot runners


4.production• Flexible processes

- Multi-programmable secondary axes

- Multi-programmable mould and injection movements

- Freely programmable functions



4.monitoring• Detailed process and

quality monitoring:

- External alarm inputs for all peripheral equipment signals

- Monitoring of actual values through reference curves

- Mould protection with reference curve (for selected models)


4.optimisation• Individual process and

efficiency optimisation

• Constant, error-free process



4.service• ARBURG Remote Service

• Efficient diagnosis

• Virtual private network (VPN)

• 1024-bit encryption with certificates

• Firewall rules that only allow access to certain machines or robots


for assistance

Efficiency arena

Summary

Digitisation for greater competitiveness• Networked machines offer

flexibility and transparency

• Flexibility and transparency ensure efficiency

• Efficiency guarantees your competitiveness

• ARBURG supports you with smart solutions

Expertenvortrag TT 2018 Effizienz40 en.ppt ...

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