Tk en 2013 Solarspeicher

108
SOLAR-TANKS

Transcript of Tk en 2013 Solarspeicher

Page 1: Tk en 2013 Solarspeicher

137

SOLAR-TANKS

Page 2: Tk en 2013 Solarspeicher

138

Pro-Clean® stratified tanks with spherical exchanger con-nection for domestic hot water and heatingMulti-functional stratified tank system (only in combination with a spherical ex-changer) made of S 235 JR steel (stainless-steel DIN 1.4404/ approx. SAE 410) for domestic hot water and heating. Backup tank with optimum stratified charging without tank mixing with integrated hygienic water heating us-ing a continuous heating process with stainless-steel corrugated pipe and tapping devices. Inflow absorbers ensure optimum retention of stratification. Expandable with PS heating tank

Area of use• In solar systems, water heating and backup heating• In biomass systems as a backup tank• In heat pump systems as a tank for hot water and heating

Advantages• Optimum use of solar energy for hot water and heating• Simple functional concept without complex technology (intuitive use) • Long service life• Improved e�ciency for every heating system (solar, biomass, heat pump)• Hygienic fresh water heating using a special corrugated stainless-steel pipe• Space-saving design with minimum heat loss (polyester fibre fleece insulation)

Technical description

Max. backup operating pressure 3 bar

Max. operating pressure of domestic hot water 6 bar

Hot water connection 2 x 1" female thread* V4A (no. 1.4401)

Cold water connection 2 x 1" female thread* V4A (no. 1.4401)

Heating/boiler connection 1½" female thread* with inflow absorber

Thermometer and sensor connection 1/2" female thread/6 mm contact sensor sleeves

Max. temperature 110 °C

PRO-CLEAN® STRATIFIED TANKPRODUCT DESCRIPTION

SPECIFICATIONS

Specifications

TypeOverall

height with Insulation1

Ø with insulation1

Ø without insulation1

Width A with

insulation1

Width B with

insulation1

Tilt height1 Weight Item no.

PC 500 1860 mm 850 mm 650 mm 1020 mm 1175 mm 1820 mm 178 kg 1610805

PC 800 2010 mm 950 mm 750 mm 1105 mm 1280 mm 1975 mm 210 kg 1610806

PC 1000B 2050 mm 1050 mm 850 mm 1180 mm 1380 mm 2020 mm 240 kg 1610807

PC 1000S 2220 mm 990 mm 790 mm 1140 mm 1320 mm 2185 mm 235 kg 1610808

PC 1250 2300 mm 1100 mm 900 mm 1235 mm 1440 mm 2270 mm 276 kg 1610809

PC 1500 2290 mm 1200 mm 1000 mm 1320 mm 1540 mm 2280 mm 303 kg 1610810

PC 2000 2380 mm 1300 mm 1100 mm 1400 mm 1640 mm 2380 mm 360 kg 1610811

PC 2500 2270 mm 1500 mm 1300 mm 1600 mm 1840 mm 2350 mm 448 kg 1610812

PC 3000 2760 mm 1470 mm 1250 mm 1530 mm 1790 mm 2780 mm 458 kg 1610813

PC 4000 2390 mm 1820 mm 1600 mm 1830 mm 2130 mm 2520 mm 550 kg 1610814

PC 5000 2900 mm 1820 mm 1600 mm 1830 mm 2130 mm 3020 mm 630 kg 1610815

1) All size specifications have a tolerance range of +/- 3%

Page 3: Tk en 2013 Solarspeicher

139

1) All size specifications have a tolerance range of +/- 3%

Pro-Clean® 2WR stratified tanks with spherical exchanger connection for domestic hot water and heatingMulti-functional stratified tank system (only in combination with a spherical ex-changer) made of S 235 JR steel (stainless-steel DIN 1.4404/ approx. SAE 410) for domestic hot water and heating. Backup tank with optimum stratified charging without tank mixing with integrated hygienic water heating using a continuous heating process with two stainless-steel corrugated pipes and tapping devices. Inflow absorbers ensure optimum retention of stratification. Expandable with PS heating tank.

Area of use• In solar systems, water heating and backup heating• In biomass systems as a backup tank• In heat pump systems as a tank for hot water and heating

Advantages• Optimum use of solar energy for hot water and heating• Simple functional concept without complex technology (intuitive use)• Long service life• Improved e�ciency for every heating system (solar, biomass, heat pump)• Hygienic fresh water heating using a special corrugated stainless-steel pipe• Space-saving design with minimum heat loss (polyester fibre fleece insulation)

Technical description

Max. backup operating pressure 3 bar

Max. operating pressure of domestic hot water 6 bar

Hot water connection 2 x 1" female thread* V4A (no. 1.4401)

Cold water connection 2 x 1" female thread* V4A (no. 1.4401)

Heating/boiler connection 1½" female thread* with inflow absorber

Thermometer and sensor connection 1/2" female thread/6 mm contact sensor sleeves

Max. temperature 110 °C

Specifications

TypeTotal height with insulation1

Ø withinsulation1

Ø withoutinsulation1

Width A with insulation1

Width B with insulation1 Tilt height1 Weight Item no.

PC2WR1250 2300 mm 1100 mm 900 mm 1235 mm 1440 mm 2270 mm 276 kg 1610816

PC2WR 1500 2290 mm 1200 mm 1000 mm 1320 mm 1540 mm 2280 mm 334 kg 1610817

PC2WR 2000 2380 mm 1300 mm 1100 mm 1400 mm 1640 mm 2380 mm 393 kg 1610818

PC2WR 2500 2270 mm 1500 mm 1300 mm 1600 mm 1840 mm 2350 mm 483 kg 1610819

PC2WR 3000 2760 mm 1470 mm 1250 mm 1530 mm 1790 mm 2780 mm 493 kg 1610820

PC2WR 4000 2390 mm 1820 mm 1600 mm 1830 mm 2130 mm 2520 mm 585 kg 1610821

PC2WR 5000 2900 mm 1820 mm 1600 mm 1830 mm 2130 mm 3020 mm 665 kg 1610822

PRODUCT DESCRIPTION

SPECIFICATIONS

PRO-CLEAN® STRATIFIED TANK 2WR

Page 4: Tk en 2013 Solarspeicher

140

m2 n

g

hi

j

kl

e1

f

ab

cd

1

1

1

1 13b

12

10

9

8

7

64

2a

100

13a

2b

e2

m1

Insulation thickness of PC 3000, PC 4000 and PC 5000 is 110 mm.

Pro-Clean®

Tank

Volume at sleeveSleeve

no.Sleeve height

(measured from the lid)

Volume

4 H1 l16 H2 l27 H3 l38 H4 l49 H5 l5

10 H6 l612 H7 l713 H8 l8

Total volume

*

* only for PC 1000S

¾" Sleeve closed

Insulation

Domestic hot water connection

KmDomestic hot water connection

Insulation

Flan

ge

DIMENSIONS

PRO-CLEAN® STRATIFIED TANK + 2WR

Cross section

optional:Elec. heating ext. (10 cm)if elec. immersion heater used

spherical exch. flange

Page 5: Tk en 2013 Solarspeicher

141

PositionUnit of

measurePC500

PC 800

PC 1000S

PC 1000B

PC 1250

(2WR)

PC 1500

(2WR)

PC 2000

(2WR)

PC 2500

(2WR)

PC 3000

(2WR)

PC 4000

(2WR)

PC 5000

(2WR)

a mm 1540 1540 1540 1540 1560 1600 1610 1660 2120 2010 2010b mm 1150 1150 1150 1150 1170 1210 1220 1270 1560 1450 1450c mm 720 720 720 720 740 780 790 840 1030 920 920d mm 290 290 290 290 310 350 360 410 400 290 290

e1 mm 260 280 280 295 305 340 355 410 395 465 465e2 (2WR) mm – – – – 405 440 455 510 495 565 565

f mm 340 370 380 380 380 425 450 495 475 540 610f (2WR) mm – – – – 480 560 575 630 615 685 685

g mm 640 660 710 720 730 720 790 800 930 840 1000h mm 830 920 1000 950 1010 980 1030 1010 1250 1100 1340i mm 940 1060 1160 1090 1180 1160 1210 1160 1450 1240 1520j mm 1050 1200 1300 1230 1350 1330 1400 1300 1640 1380 1710

k mm 1160 1340 1420 1340 1520 1510 1520 1420 1820 1520 1900l mm 1270 1450 1530 1450 1630 1620 1630 1530 1930 1630 2040

m1 (2WR) mm – – – – 1940 1905 1960 1820 2330 1880 2390m2 mm 1650 1780 1990 1790 2040 2005 2080 1920 2430 1980 2490

n mm 1760 1910 2120 1950 2200 2190 2280 2170 2660 2290 2800o1 mm 1540 1680 1900 1680 1700 1890 1950 1810 2200 1700 2300o2 mm – – 1680 – – – – – – – –p mm 1150 1170 1170 1170 1170 1280 1370 1360 1460 1170 1600q mm 720 725 725 725 725 775 860 880 880 725 950r mm 270 350 350 350 350 350 350 400 415 350 350s mm 240 260 265 280 290 325 340 390 375 450 450t mm 480 500 500 530 530 560 580 630 710 600 600

Flange mm – – – – – 730 750 800 880 780 800u mm 710 730 780 790 800 900 920 970 1060 970 1130v mm 910 1040 1140 1070 1160 1140 1190 1140 1430 1210 1440

w mm 1160 1320 1420 1340 1520 1510 1510 1420 1820 1500 1815x mm 1350 1450 1610 1480 1710 1640 1660 1550 2070 1700 2075y mm 1570 1690 1900 1710 1650 1910 1970 1815 2315 1890 2320z mm 1650 1780 1990 1800 2040 2010 2065 1905 2410 1980 2490

D1 mm 650 750 790 850 900 1000 1100 1300 1250 1600 1600D2 mm 600 600 740 747 800 900 1000 1200 1150 1300 1300

Km mm 1820 1975 2185 2020 2270 2280 2380 2350 2780 2520 3020H1 mm 490 460 590 500 570 570 650 640 730 660 760H2 mm 600 570 700 610 680 680 760 750 840 770 900H3 mm 710 710 820 720 850 860 880 870 1020 910 1090H4 mm 820 850 960 860 1020 1030 1070 1010 1210 1050 1280H5 mm 930 990 1120 1000 1190 1210 1250 1160 1410 1190 1460H6 mm 1120 1250 1410 1230 1470 1470 1490 1370 1730 1450 1800H7 mm 1420 1540 1740 1570 1820 1765 1830 1675 2185 1750 2190H8 mm 1500 1630 1840 1655 1895 1850 1925 1760 2265 1825 2335I1 lt 140 170 255 240 310 355 500 655 725 985 1185I2 lt 175 220 305 300 380 440 605 800 860 1205 1470I3 lt 210 285 365 360 490 580 710 960 1080 1490 1850I4 lt 250 345 435 440 600 715 910 1145 1315 1780 2230I5 lt 285 405 510 520 705 855 1085 1345 1560 2050 2595I6 lt 350 520 655 650 885 1060 1310 1625 1955 2575 3280I7 lt 450 650 815 845 1105 1295 1635 2030 2510 3175 4060I8 lt 475 690 865 895 1155 1360 1725 2140 2610 3330 4355

I total lt 520 760 980 980 1250 1490 1930 2430 2910 3920 4950

TABLE OF DIMENSIONS AS PER ILLUSTRATIONS

PRO-CLEAN® STRATIFIED TANK + 2WR

1) All size specifications have a tolerance range of +/- 3%

Page 6: Tk en 2013 Solarspeicher

142

Corrugated pipeVolume of domes-tic hot water pipe

l 45 55 55 55 55 60 65 75 75 75 75

Length m 25 30 30 30 30 35 37 40 40 40 40Surface area m2 6.45 7.74 7.74 7.74 7.74 9.03 9.546 10.32 10.32 10.32 10.32

Tap output (hot water)T2 at 30 l/min °C 4 3 3 3 3 3 3 3 3 3 3T2 at 40 l/min °C 6 5 5 5 5 5 5 4 4 4 4T2 at 50 l/min °C 10 8 8 8 8 7 7 6 6 6 6T2 at 70 l/min °C – – – – – 11 11 10 9 9 8

Application range (Hot water)3 AW4 1-2 1-4 1-5 1-5 1-5 1-6 1-7 1-9 1-11 1-12 1-14

can be combined with ST 10-40 ST 10-40 ST 20-40ST 60K

ST 20-40ST 60K

ST 20-40ST 60K

ST 20-40ST 60K

ST 20-40ST 60K

ST 20-40ST 60K ST 60 ST 60 ST 60

HOT WATER TAP OUTPUT FROM PC WITH ONE CORRUGATED PIPE

1 Discharge capacity (hot water up to 38 °C) when the backup tank is loaded at 60 °C/50 °C.2 Temperature diªerence between the backup tank temperature and the domestic hot water tap temperature when the tank is half-full.3 Figures quoted are based on standard consumption values. Specific calculations are made for extreme consumption e.g. in swimming pools, saunas, etc.4 Number of flats (3 occupants/flat). Applicable only without circulation.

SLEEVE ASSIGNMENT

PRO-CLEAN® STRATIFIED TANK + 2WR

Hot water tap output and spherical exchanger sizing for Pro-Clean® stratified tank

TypePC500

PC800

PC1000B

PC1000S

PC1250

PC1500

PC2000

PC2500

PC3000

PC4000

PC5000

Tank volume l 520 760 980 980 1250 1490 1930 2430 2910 3920 4950

single Discharge capacity1 60°C l 400 600 810 810 1050 1290 1710 2150 2610 3560 4475

50°C l 285 430 580 580 750 920 1220 1535 1865 2540 3200

No. Label Dim. Use Comment

1 F (with flange 100) 1½" Spherical exchanger with layer washers for connection to a solar system 2a V4A (stainless-steel) 1" HW connection (stainless-steel) mandatory (possible with circula-

tion lance)2b

(2WR)V4A (stainless-steel) 1" HW connection (stainless-steel) mandatory (possibly with circulation

lance)3 ½" Ventilation mandatory4 EE (with inflow absorber 1½" Secondary heat source forward flow mandatory for secondary heat source5 ½" Sensor thimble for boiler sensor mandatory6 EE (with inflow absorber) 1½" Heating circuits forward flow according to hydraulic diagram7 H (for immersion heater) 2" Elec. immersion heater (reduced to 1½") with extension optional8 1½" Secondary heat source return mandatory for secondary heat source9 E (with inflow absorber) 1½" High temperature heating circuits return according to hydraulic diagram

10 E (with inflow absorber) 1½" Low temperature heating circuits return according to hydraulic diagram11 6 mm Contact sensor sleeve for solar sensor mandatory12 H (for immersion heater) 2" Elec. immersion heater (reduced to 1½") with extension optional

13a(2WR)

V4A (stainless-steel) 1" CW connection (stainless-steel) mandatory

13b V4A (stainless-steel) 1" CW connection (stainless-steel) mandatory15 6 mm Contact sensor sleeve for boiler thermometer optional16 6 mm Contact sensor sleeve usually for boiler sensor depending on hydraulic diagram17 6 mm Contact sensor sleeve depending on hydraulic diagram18 6 mm Contact sensor sleeve depending on hydraulic diagram19 ½" Drain mandatory22 F (flange) DN200 Flange for finned heat exchanger optional

30a E (with inflow absorber) 1½" Corrugated connection pipe, possibly with priority flap optional, only in combination with other tanks30b E (with inflow absorber) 1½" Corrugated connection pipe, possibly with priority flap

31 E (with inflow absorber) 1½" Corrugated connection pipe32 1½" Corrugated connection pipe33 1½" Corrugated connection pipe

Page 7: Tk en 2013 Solarspeicher

143

Hot water tap output and spherical exchanger sizing for Pro-Clean®

TypePC 2WR

1250PC 2WR

1500PC 2WR

2000PC 2WR

2500PC 2WR

3000PC 2WR

4000PC 2WR

5000

Tank volume lt 1250 1490 1930 2430 2910 3920 4950single Discharge capacity

60°C lt 1050 1290 1710 2150 2610 3560 4475

50°C lt 750 920 1220 1535 1865 2540 3200

HOT WATER TAP OUTPUT FROM PC WITH TWO CORRUGATED PIPES

Continuous output KW 100 200 300

while heating drinking water from 10 to 45 °C and heating circuit forward flow temperature of 70 °C at the hot-water flow rate specified below l/h 2335 4658 6981

Hot water flow rate for the specified continuous output levels l/h 1920 3830 5740

Continuous output KW 100 200 300

while heating drinking water from 10 to 55 °C and heating circuit forward flow temperature of 70 °C at the hot-water flow rate specified below l/h 1830 3666 4500

Hot water flow rate for the specified continuous output levels l/h 2460 4920 7380

Tank size[l] 500 800 1000 1250 1500 2000 2500 3000 4000 5000

Volumetric flow [m3 / h] 2,7 3,2 3,4 3,4 4,0 4,3 4,4 4,5 4,9 5,0

CONTINUOUS OUTPUT WITH PRO-CLEAN® WITH TWO CORRUGATED PIPES (PC 2WR 2000)

MAX. WATER FLOW RATE WITH PRO-CLEAN® TANK WITHOUT MIXING THE LAYERS

Note on continuous output: The boiler's rated heat output must be greater or equal to continuous output. Plan fora circulation pump that is appropriate for the flow rate.

Note: The permissible total volumetric flow for each additional charged sleeve can be calculated as + 30% of the specified value per sleeve.

PRO-CLEAN® STRATIFIED TANK + 2WR

Corrugated pipeVolume of domestic hot water pipe

lt 2 x 55 2 x 60 2 x 65 2 x 75 2 x 75 2 x 75 2 x 75

Length m 2 x 30 2 x 35 2 x 37 2 x 40 2 x 40 2 x 40 2 x 40Surface area m2 2 x 7,74 2 x 9,03 2 x 9,546 2 x 10,32 2 x 10,32 2 x 10,32 2 x 10,32

1 Discharge capacity (hot water up to 38 °C) when the backup tank is loaded at 60 °C / 50 °C.2 Δt: Temperature diªerence between the backup tank temperature and the domestic hot water tap temperature when the tank is half-full.3 Figures quoted are based on standard consumption values. Specific calculations are made for extreme consumption e.g. in swimming pools, saunas, etc.4 Number of flats (3 occupants/flat). Applicable only without circulation.

Tap output (hot water) with two corrugated pipes connected in parallel

Type PC 2WR 1250

PC 2WR 1500

PC 2WR 2000

PC 2WR 2500

PC 2WR 3000

PC 2WR 4000

PC 2WR 5000

T2 at 30 l/min °C 2 2 2 2 2 2 2T2 at 40 l/min °C 2 2 2 2 2 2 2T2 at 50 l/min °C 3 3 3 3 3 3 3T2 at 70 l/min °C 7 6 6 5 5 5 5T2 at 90 l/min °C 9 8 8 7 7 6 6T2 at 110 l/min °C 11 8 8 8 7 7 7T2 at 130 l/min °C 13 12 12 11 10 10 10

Application range (Hot water)2 AW3 1-10 1-12 1-14 1-16 1-18 1-20 1-22

Can be combined withST 20-40 ST

60kST 20-40 ST

60kST 20-40 ST

60kST 20-40 ST

60k ST 60 ST 60 ST 60

Page 8: Tk en 2013 Solarspeicher

144

Data while heating using a spherical exchanger (ST20) with a flow volume of 400 l/h and a collector surface area of 16 m2.13 kWh are required to obtain useable hot water at 40 °C (achieved within 98 min).

1 6

11 16 21 26 31 36 41 46 51 56 61 66 71 76 81 86 91 96 101

106

111

116

121

126

131

136

141

146

151

156

161

166

171

176

0

5

01

51

02

52

03

53

04

54

05

55

06

56

07

57

08

5T

4T

3T

2T

1T

Pro-Clean® 1000 litre

1,5 1,7 3,2 5,5 7 10,5 14 16,8 19,5

90

80

70

60

50

40

30

20

10

0

Rated load

Boile

r out

put (

kW) Boiler output

Rated load

SOLAR STRATIFIED CHARGING

Tem

p. (°

C)

RATED LOAD AT 60 °C TANK TEMPERATURE

PRO-CLEAN® STRATIFIED TANK + 2WR

sphe

rical

exc

hang

er

Temp 1 Temp 2 Temp 3 Temp 4 Temp 5 Solar VL9 Solar RL

Time/min

Page 9: Tk en 2013 Solarspeicher

145

020406080100120140160180200220240260280300320340360380400

0,13 0,19 0,26 0,32 0,39 0,45 0,52 0,58 0,65 0,71 0,78 0,84 0,91 0,97 1,03

0,6 0,9 1,2 1,5 1,8 2,1 2,4 2,7 3 3,3 3,6 3,9 4,2 4,5 4,8

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

PC 500

PC 800PC 1000PC 1250

PC 1500

PC 2000

PC 2500PC 3000PC 4000PC 5000

Concentration limits for diverse drinking water constituents when using PRO-CLEAN® corrugated stainless-steel pipe

pH value 6.5-9.5

Sulfate 250 mg/l

Sodium 200 mg/l

Manganese 0.5 mg/l

Iron 0,2 mg/l

Nitrate 50 mg/l

Chloride 200 (2501) mg/l

Amonium 0,5 mg/l

Nitrite 0.1 mg/l

Do not exceed these values!1 Austria: 200 mg/l, Germany 250 mg/l

CONSTITUENT CONCENTRATION LIMITS

PRESSURE DROP OF CORRUGATED PIPE DN 40

PRO-CLEAN® STRATIFIED TANK + 2WR

Tap quantity and flow velocity

Flow velocity [m/s]

Tap quantity [m3/h]

Tap quantity [l/min]

Pres

sure

dro

p in

[mba

r]Flow velocity < 0.7 m/s

Page 10: Tk en 2013 Solarspeicher

146

Reference house: 9 kW heat load at - 15 °C ambient temperature Location: Würzburg/Germany, collector orientation 0° south, 30° tilt, average heating forward flow temperature 33 °C

6/4"

6/4"

6/4"

6/4"

6/4"

6/4"

6/4"

6/4"

6/4"

6/4"

6/4"

6/4"

45° 45° 45° 45°

51

02

52

03

53

04

54

05

55

06

56

²m 21 ²m 51 ²m 81 ²m 42 ²m 03 ²m 04 ²m 05 ²m 06

PC 500 lt ofwhich 160 lt HW

PC 800 old ofwhich 250 lt HW

PC 1000 lt ofwhich 250 lt HW

PC 1250 lt ofwhich 250 lt HW

optional:priority flap5/4 ” on site

piping

Expansion backup tank

Corrugated connection pipe Corrugated connection pipe

Expansion backup tankStratified tank

optional:priority flap5/4 ” on site

piping

PC 1500 lt ofwhich 320 lt HW

PC 2000 lt ofwhich 320 lt HW

PC 2500 lt ofwhich 320 lt HW

practical tank size

PC 3000 lt ofwhich 400 lt HW

A stratified tank can be expanded using a maximum of two PS expansion tanks (possible for a tank capacity of up to 1500 l, above this value piping has to be fitted on site). Installation of fittings may be required on site.

Recommended for up to 50 kW only. Tank volume may be tripled at a maximum. Four pieces of corrugated connection pipe are required for each expansion tank. A priority flap may optionally be used.

EXPANSION WITH BACKUP TANK

SIZE DETERMINATION WITH SOLAR COLLECTORS

PRO-CLEAN® STRATIFIED TANK + 2WRSo

lar r

oofin

g in

% fo

r spa

ce h

eatin

g an

d ho

t wat

er

(roof

in s

umm

er m

onth

s 10

0%)

m2 Collector surface area

Page 11: Tk en 2013 Solarspeicher

147

DIAGRAM 1

PRO-CLEAN® STRATIFIED TANK

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 12: Tk en 2013 Solarspeicher

148

DIAGRAM 2

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 13: Tk en 2013 Solarspeicher

149

DIAGRAM 3

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 14: Tk en 2013 Solarspeicher

150

DIAGRAM 4

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 15: Tk en 2013 Solarspeicher

151

DIAGRAM 5

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 16: Tk en 2013 Solarspeicher

152

DIAGRAM 6

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 17: Tk en 2013 Solarspeicher

153

DIAGRAM 7

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 18: Tk en 2013 Solarspeicher

154

DIAGRAM 8

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 19: Tk en 2013 Solarspeicher

155

DIAGRAM 9

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 20: Tk en 2013 Solarspeicher

156

DIAGRAM 10

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 21: Tk en 2013 Solarspeicher

157

DIAGRAM 11

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 22: Tk en 2013 Solarspeicher

158

DIAGRAM 12

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 23: Tk en 2013 Solarspeicher

159

DIAGRAM 13

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 24: Tk en 2013 Solarspeicher

160

DIAGRAM 14

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

5 Bo

iler s

enso

r

17 H

eatin

g re

gula

tor m

inim

um

limit

sens

or

18 S

olid

fuel

boi

ler s

enso

r

Page 25: Tk en 2013 Solarspeicher

161

DIAGRAM 15

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 26: Tk en 2013 Solarspeicher

162

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Up

to 5

 kW

From

5 k

W

DIAGRAM 16

PRO-CLEAN® STRATIFIED TANK

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

EX

T

P

T

M

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 193

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15 5 16 17 18 11 19

31 32 3330

12

EX

T

P

T

MM

EX

1310987642

38°-

65°CTh

15

5 16 17 18 11 19

31 32 3330

12

3

131098764215

5 16 17 18 11 19

31 32 3330

12

33

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

M M

EX

T

P

T

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

60°C

Th

MM

11EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

60°C

Th

3130

EX

T

P

T

MM

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

38°-

65°CTh

EX

131098764215

5 16 17 18 193

12

11

M

M

3231

38°-

65°CTh

1310987642

15

5 16 17 18 193

12

11

M

M

EX

T

P

T

M

38°-

65°CTh

EX

131098764215

5 16 17 18 11 193

12

3231

M

WW

Rück

schl

agkl

appe

Um

wäl

zpum

peAb

sper

rven

til

Drei

weg

vent

il

Fühl

er

Ther

mo-

, Man

omet

er

Sich

erhe

itsve

ntil

M

Zirk

ulat

ion

Kaltw

asse

rW

arm

was

ser

Hei

zung

srüc

klau

f

Hei

zung

svor

lauf

Sola

r-RL

Sola

r-VL

Steu

erun

g

Verb

indu

ngsw

ellro

hrVo

rran

gkla

ppe

1310987642FE

-Hah

n

PRO

CLE

AN

15

5 16 17 18 193

12

Th 38°-

65°C

Brau

chw

asse

r-M

isch

vent

il

KW

Sche

ma

Nr.:

PC_

17/0

7

11

Zirk

. Pum

pe

PWT

30

38°-

65°C

ThKW

M

� 55

°C

1310987642

15

5 16 17 18 193

12

11

30

M

38°-

65°CTh

RR

RR

RR

R

R

R

RR

RR

Page 27: Tk en 2013 Solarspeicher

163

PRO-CLEAN® 2WR STRATIFIED TANKDIAGRAM 1

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

R

Page 28: Tk en 2013 Solarspeicher

164

PRO-CLEAN® 2WR STRATIFIED TANKDIAGRAM 2

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

R

Page 29: Tk en 2013 Solarspeicher

165

PRO-HEAT STRATIFIED TANK

Pro-Heat stratified tank with spherical exchanger connec-tion for heatingMulti-functional stratified tank system (only in combination with a spherical exchanger) made of S 235 JR steel for heating. Backup tank with optimum stratified charging without mixing the tank with tapping devices. Inflow absorbers ensure optimum retention of stratification. Expandable with PS heating tank.

Area of use• In solar systems and backup heating• In biomass systems as a backup tank• In heat pump systems as a tank for heating

Advantages• Optimum use of solar energy for heating• Simple functional concept without complex technology (intuitive use) • Long service life• Improved e�ciency for every heating system (solar, biomass, heat pump)• Space-saving design with minimum heat loss (polyester fibre fleece insulation)

Technical description

Max. backup operating pressure 3 bar

Heating/boiler connection 1½" female thread* with inflow absorber

Thermometer and sensor connection ½" female thread/6 mm contact sensor sleeve

Max. temperature 110 °C

Specifications

Type Total height with

insulation1

Ø withinsulation1

Ø withoutinsulation1

Width A with

insulation1

Width B with

insulation1

Tilt height1 Weight Item no.

PH 500 1860 mm 850 mm 650 mm 1020 mm 1175 mm 1820 mm 100 kg 1610823

PH 800 2010 mm 950 mm 750 mm 1105 mm 1280 mm 1975 mm 120 kg 1610824

PH 1000B 2050 mm 1050 mm 850 mm 1180 mm 1380 mm 2020 mm 140 kg 1610825

PH 1000S 2220 mm 990 mm 790 mm 1140 mm 1320 mm 2185 mm 140 kg 1610826

PH 1250 2300 mm 1100 mm 900 mm 1235 mm 1440 mm 2270 mm 170 kg 1610827

PH 1500 2290 mm 1200 mm 1000 mm 1320 mm 1540 mm 2280 mm 190 kg 1610828

PH 2000 2380 mm 1300 mm 1100 mm 1400 mm 1640 mm 2380 mm 240 kg 1610829

PH 2500 2270 mm 1500 mm 1300 mm 1600 mm 1840 mm 2350 mm 300 kg 1610830

PH 3000 2760 mm 1470 mm 1250 mm 1530 mm 1790 mm 2780 mm 365 kg 1610831

PH 4000 2390 mm 1820 mm 1600 mm 1830 mm 2130 mm 2520 mm 420 kg 1610832

PH 5000 2900 mm 1820 mm 1600 mm 1830 mm 2130 mm 3020 mm 500 kg 1610833

PRODUCT DESCRIPTION

SPECIFICATIONS

1) All size specifications have a tolerance range of +/- 3%

Page 30: Tk en 2013 Solarspeicher

166

PRO-HEAT STRATIFIED TANK

Insulation thickness of PH 3000, PH 4000 and PH 5000 is 110 mm.

Volume at sleeveSleeve

no.Sleeve height

(measured from the lid)

Volume

4 H1 l16 H2 l27 H3 l38 H4 l49 H5 l510 H6 l612 H7 l713 H8 l8

Total volume

DIMENSIONS

Pro-Heattank

*

* only for PH 1000S

¾" Sleeve closed

Insulation

Km

Insulation

Flan

ge

Cross section

optional: Elec. heating ext. (10 cm) ifelec. immersion heater used

spherical exch. flange

Page 31: Tk en 2013 Solarspeicher

167

PRO-HEAT STRATIFIED TANK

Position Unit of measure

PH500

PH 800

PH 1000S

PH 1000B

PH 1250

PH 1500

PH 2000

PH 2500

PH 3000

PH 4000

PH 5000

a mm 1540 1540 1540 1540 1560 1600 1610 1660 2120 2010 2010b mm 1150 1150 1150 1150 1170 1210 1220 1270 1560 1450 1450c mm 720 720 720 720 740 780 790 840 1030 920 920d mm 290 290 290 290 310 350 360 410 400 290 290e mm 260 280 280 295 305 340 355 410 395 465 465f mm 340 370 380 380 380 425 450 495 475 540 610

g mm 640 660 710 720 730 720 790 800 930 840 1000h mm 830 920 1000 950 1010 980 1030 1010 1250 1100 1340i mm 940 1060 1160 1090 1180 1160 1210 1160 1450 1240 1520j mm 1050 1200 1300 1230 1350 1330 1400 1300 1640 1380 1710

k mm 1160 1340 1420 1340 1520 1510 1520 1420 1820 1520 1900l mm 1270 1450 1530 1450 1630 1620 1630 1530 1930 1630 2040

m mm 1650 1780 1990 1790 2040 2005 2080 1920 2430 1980 2490n mm 1760 1910 2120 1950 2200 2190 2280 2170 2660 2290 2800

o1 mm 1540 1680 1900 1680 1700 1890 1950 1810 2200 1700 2300o2 mm – – 1680 – – – – – – – –p mm 1150 1170 1170 1170 1170 1280 1370 1360 1460 1170 1600q mm 720 725 725 725 725 775 860 880 880 725 950r mm 270 350 350 350 350 350 350 400 415 350 350s mm 240 260 265 280 290 325 340 390 375 450 450t mm 480 500 500 530 530 560 580 630 710 600 600

Flange mm 730 750 800 880 780 800

u mm 710 730 780 790 800 900 920 970 1060 970 1130v mm 910 1040 1140 1070 1160 1140 1190 1140 1430 1210 1440

w mm 1160 1320 1420 1340 1520 1510 1510 1420 1820 1500 1815x mm 1350 1450 1610 1480 1710 1640 1660 1550 2070 1700 2075y mm 1570 1690 1900 1710 1650 1910 1970 1815 2315 1890 2320z mm 1650 1780 1990 1800 2040 2010 2065 1905 2410 1980 2490

D1 mm 650 750 790 850 900 1000 1100 1300 1250 1600 1600D2 mm 600 600 740 747 800 900 1000 1200 1150 1300 1300Km mm 1820 1975 2185 2020 2270 2280 2380 2350 2780 2520 3020H1 mm 490 460 590 500 570 570 650 640 730 660 760H2 mm 600 570 700 610 680 680 760 750 840 770 900H3 mm 710 710 820 720 850 860 880 870 1020 910 1090H4 mm 820 850 960 860 1020 1030 1070 1010 1210 1050 1280H5 mm 930 990 1120 1000 1190 1210 1250 1160 1410 1190 1460H6 mm 1120 1250 1410 1230 1470 1470 1490 1370 1730 1450 1800H7 mm 1420 1540 1740 1570 1820 1765 1830 1675 2185 1750 2190H8 mm 1500 1630 1840 1655 1895 1850 1925 1760 2265 1825 2335I1 lt 140 170 255 240 310 355 500 655 725 985 1185I2 lt 175 220 305 300 380 440 605 800 860 1205 1470I3 lt 210 285 365 360 490 580 710 960 1080 1490 1850I4 lt 250 345 435 440 600 715 910 1145 1315 1780 2230I5 lt 285 405 510 520 705 855 1085 1345 1560 2050 2595I6 lt 350 520 655 650 885 1060 1310 1625 1955 2575 3280I7 lt 450 650 815 845 1105 1295 1635 2030 2510 3175 4060I8 lt 475 690 865 895 1155 1360 1725 2140 2610 3330 4355

V total lt 520 760 980 980 1250 1490 1930 2430 2910 3920 4950

TABLE OF DIMENSIONS AS PER ILLUSTRATIONS

1) All size specifications have a tolerance range of +/- 3%

Page 32: Tk en 2013 Solarspeicher

168

PRO-HEAT STRATIFIED TANK

No. Designation Dimension Use Comment

1 F (with flange 100) 1½" Spherical exchanger with layer washers for connection to a solar system

2 1½" Heating circuits forward flow according to hydraulic diagram

3 ½" Venting mandatory

4 EE (with inflow absorber) 1½" Secondary heat source forward flow mandatory for secondary heat source

5 ½" Sensor thimble for boiler sensor mandatory

6 EE (witn inflow absorber) 1½" Heating circuits forward flow according to hydraulic diagram

7 H (for immersion heater) 2" Elec. immersion heater (reduced to 1½") with extension

optional

8 1½" Secondary heat source return mandatory for secondary heat source

9 E (with inflow absorber) 1½" High-temp heating circuits return according to hydraulic diagram

10 E (with inflow absorber) 1½" Low-temp heating circuits return according to hydraulic diagram

11 6 mm Contact sensor sleeve for solar sensor mandatory

12 H (for immersion heater) 2" Elec. (reduziert auf 1½") with extension optional

13 1½" Low temp heating circuits return according to hydraulic diagram

15 6 mm Contact sensor sleeve for boiler thermometer optional

16 6 mm Contact sensor sleeve usually for boiler sensor according to hydraulic diagram

17 6 mm Contact sensor sleeve according to hydraulic diagram

18 6 mm Contact sensor sleeve according to hydraulic diagram

19 ½" Drain mandatory

22 F (flange) DN 200 Flange for finned heat exchanger optional

30a E (with inflow absorber) 1½" Corrugated connection pipe, possibly with priority flap

optional, only in combination with other tanks

30b E (with inflow absorber) 1½" Corrugated connection pipe, possibly with priority flap

31 E (with inflow absorber) 1½" Corrugated connection pipe

32 1½" Corrugated connection pipe

33 1½" Corrugated connection pipe

SLEEVE ASSIGNMENT

Tank size [l] Volumetric flow [m3 / h]

500 2.7

800 3.2

1000 3.4

1250 3.4

1500 4.0

2000 4.3

2500 4.4

3000 4.5

4000 4.9

5000 5.0

MAX. WATER FLOW RATE WITH PRO-HEAT TANK WITHOUT MIXING THE LAYERS

Note: The permissible total volumetric flow for each additional charged sleeve can be calculated as + 30% of the specified value per sleeve.

Page 33: Tk en 2013 Solarspeicher

169

PRO-HEAT STRATIFIED TANKDIAGRAM 1

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 34: Tk en 2013 Solarspeicher

170

PRO-HEAT STRATIFIED TANKDIAGRAM 2

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 35: Tk en 2013 Solarspeicher

171

PRO-HEAT STRATIFIED TANKDIAGRAM 3

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 36: Tk en 2013 Solarspeicher

172

PRO-HEAT STRATIFIED TANKDIAGRAM 4

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 37: Tk en 2013 Solarspeicher

173

PRO-HEAT STRATIFIED TANKDIAGRAM 5

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 38: Tk en 2013 Solarspeicher

174

PRO-HEAT STRATIFIED TANKDIAGRAM 6

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 39: Tk en 2013 Solarspeicher

175

PRO-HEAT STRATIFIED TANKDIAGRAM 7

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 40: Tk en 2013 Solarspeicher

176

PRO-HEAT STRATIFIED TANKDIAGRAM 8

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 41: Tk en 2013 Solarspeicher

177

Spherical exchanger for solar stratified tank Pro-Clean® / 2WR / Pro-HeatThe spherical exchanger ensures optimum charging of the stratified tank. Includes an integrated copper finned tube heat exchanger.

General specificationsST 10 ST 20 ST 40 ST 60 ST 60K

Item no. 1620093 1620094 1620095 1620003 1620002Material Housing: S 235 JR/heat exchanger: CuInstallation Install via flange to Pro-Clean® and Pro-Heat tankHousingmax. operating pressure / max temp. 3 bar / 110 °CHeat exchangermax. operating pressure / max temp. 10 bar / 110 °CHeight without insulation 1457 mm 1927 mm 1457 mmDiameter without insulation 216 mm 300 mmTotal volume with heat exchanger 32 lt 67.5 lVolume of housing without heat exchanger 29.9 l 29.6 l 27.8 l 60 l

Volume of heat exchanger 2.1 l 2.4 l 4.2 l 7.5 l

Empty weight 40 kg 44 kg 50 kg 59 kg 61 kg

External dia. of heat exchanger 190 mm 257 mm

Length (insertion depth) of heat exchanger 570 mm 665 mm 850 mm 980 mm

Surface area of heat exchanger 2.63 m2 3.87 m2 5.5 m2 9.5 m2

Max. recommended collector surface area 10 m2 20 m2 40 m2 60 m2

STRATIFIED TANK ACCESSORIESSPHERICAL EXCHANGER

Volumetric flow [m3 / h]

Pres

sure

dro

p [b

ar]

Heat exchanger pressure drop (medium: water)

1) All size specifications have a tolerance range of +/- 3%

Page 42: Tk en 2013 Solarspeicher

178

Finned tube heat exchanger performance curves

Output

Q [W] Output to be transferred

q [W/K] Output per 1 K temperature diªerence

t1 [°C] Heating water on entry

ts [°C] average tank temperature

V [m3/s] Hot water volumetric flow

w [m/s] Hot water velocity (shouldnot be greater than 1.8 m/s if possible)

Formulat for calculation: Q = f1 x q x (t1-ts)

0,2

1 2

0,4 0,6 0,8 1,0

t 1 (°C)

q (W

/K)

V (m3/h)

600

9070

60

500

400

300

200

100

0

WT-1,3 m2

w (m/s)

0,40 0,8 1,2 1,6 2,0

t 1 (°C)

q (W

/K)

700

600

500

400

300

200

100

WT-18

9070

60

0 1 2

V (m3/h)

w (m/s)

0,40 0,8 1,2 1,6 2,0

t 1 (°C)

q (W

/K)

700

600

500

400

300

200

100

WT-23

9070

50

0 1 2

V (m3/h)

w (m/s)

0,40 0,8 1,2 1,6 2,0

t 1 (°C)

q (W

/K)

700

600

500

400

300

200

100

ST 10

9070

50

0 1 2

V (m3/h)

w (m/s)

0 1 2 3 4

t 1 (°C)

q (W

/K)

300

400

500

600

700

800

900

1000WT-32

90

70

50

0 1 2

V (m3/h)

w (m/s)

0 1 2 3 4

t 1 (°C)

q (W

/K)

300

400

500

600

700

800

900

1000 ST 20

90

7050

0 1 2

V (m3/h)

w (m/s)

0 1 2 3 4

t 1 (°C)

q (W

/K)

300

400

500

600

700

800

900

1000WT-45

907050

0 1 2

V (m3/h)

w (m/s)

0,2

1 2

0,4 0,6 0,8 1,0

t 1 (°C)

q (W

/K)

V (m3/h)

600

9070

60

500

400

300

200

100

0

WT-1,3 m2

w (m/s)

0,40 0,8 1,2 1,6 2,0

t 1 (°C)

q (W

/K)

700

600

500

400

300

200

100

WT-18

9070

60

0 1 2

V (m3/h)

w (m/s)

0,40 0,8 1,2 1,6 2,0

t 1 (°C)

q (W

/K)

700

600

500

400

300

200

100

WT-23

9070

50

0 1 2

V (m3/h)

w (m/s)

0,40 0,8 1,2 1,6 2,0

t 1 (°C)

q (W

/K)

700

600

500

400

300

200

100

ST 10

9070

50

0 1 2

V (m3/h)

w (m/s)

0 1 2 3 4

t 1 (°C)

q (W

/K)

300

400

500

600

700

800

900

1000WT-32

90

70

50

0 1 2

V (m3/h)

w (m/s)

0 1 2 3 4

t 1 (°C)

q (W

/K)

300

400

500

600

700

800

900

1000 ST 20

90

7050

0 1 2

V (m3/h)

w (m/s)

0 1 2 3 4

t 1 (°C)

q (W

/K)

300

400

500

600

700

800

900

1000WT-45

907050

0 1 2

V (m3/h)

w (m/s)

0 1 2 3 4 51 2 3 4 51 2 3 4 5 6

t 1 (°C)

q (W

/K)

300300

400400

500500

600600

700

800

900

1000 ST 40

90

70

50

0 1 20 1 20 1 2

V (m3/h)3/h)3

w (m/s)

STRATIFIED TANK ACCESSORIESSPHERICAL EXCHANGER

f1 = Frost protection factor: 0.85 (for 40% antifreeze content)

Page 43: Tk en 2013 Solarspeicher

179

No layer washers are installed in ST 60 and ST 60K.

Spherical exchanger connection setThe spherical exchanger set includes two pieces of flexible corrugated stainless-steel pipe. One end has a flat sealing thread (spherical ex-changer connection); the other has a tapered thread (solar connection). A corrugated hose that has been bent to the smallest bend radius may not be bent again. Two flat seals are provided for this connection.

Specifications

Type STAS 34 STAS 1 STAS 54

Art.Nr. 1610111 1610112 1610113

for spherical exchanger ST 10 / ST 20 ST 40 ST 60K / ST 60

Side A Flared union nut, female thread

Side A - Thread G ¾" G 1" G 1¼"

Side B Threaded nipple, male thread

Side B - Thread R ¾" R 1" R 1¼"

Corrugated hose two pieces Tuboflex stainless-steel corrugated hose W1.4571

Seals two pieces 24 x 20 x 2 two pieces 30 x 25 x 2 two pieces 38 x 32 x 2

Dimensions DN 20 x 425 DN 25 x 430 DN 32 x 445

STRATIFIED TANK ACCESSORIESSPHERICAL EXCHANGER INSTALLATION

SPHERICAL EXCHANGER CONNECTION SET

Sphe

rical

exc

hang

er

SealSealStainless washers

Pro-Clean® / Pro-Heat

Page 44: Tk en 2013 Solarspeicher

180

Polyester fibre fleece insulation for Pro-Clean solar stratified tank® and Pro-HeatThe outer shell is made of hard synthetic polystyrene sheeting, which is 1 mm thick with a grey (RAL 9022) textured surface. The inner insulation shell is made of polyester fibre fleece. The three-part shell is assembled using adjustable clip locking rails. Includes lid and base insulat-ion as well as EPS sealing plugs. Entire insulation: Fire resistance class B2, contains no CFCs and is 100% recyclable.

STRATIFIED TANK ACCESSORIESPOLYESTER FIBRE FLEECE INSULATION 100 MM

Specifications

Property Test method Value Unit

Density - 27 kg/m3

Fogging behaviour DIN 75201 B 0.3 mg

Formaldehyde emission VDA 275 < 2 mg/kg

Fire test DIN 75200 < 100 mm/min

Fire resistance class DIN 4102 B1 -

Fire resistance class in a compound DIN 4102 B2 -

Continuous connection temperature - max. 130 °C

Colour - white -

Thermal conductivity coefficient of the insulation - 0.035 W/mK

DimensionsType ISOVS

PCH 500

ISOVS PCH 800

ISOVS PCH

1000B

ISOVS PCH

1000S

ISOVS PCH 1250

ISOVS PCH 1500

ISOVS PCH 2000

ISOVS PCH 2500

ISOVS PCH 3000

ISOVS PCH 4000

ISOVS PCH 5000

Item no. 1610834 1610835 1610836 1610837 1610838 1610839 1610840 1610841 1610842 1610843 1610844Dimension A 1020 mm 1105 mm 1180 mm 1140 mm 1235 mm 1320 mm 1400 mm 1600 mm 1540 mm 1840 mm 1840 mmDimension B 1175 mm 1280 mm 1380 mm 1320 mm 1440 mm 1540 mm 1640 mm 1840 mm 1800 mm 2140 mm 2140 mmThickness 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm 110 mm 110 mm 10 mm

Polyester fibre fleece insulation for Pro-Clean solar stratified tank® and Pro-HeatThe outer shell is made of hard synthetic polystyrene sheeting, which is 1 mm thick with a grey (RAL 9022) textured surface. The inner insulation shell is made of polyester fibre fleece. The three-part shell is assembled using adjustable clip locking rails. Includes lid and base insulat-ion as well as EPS sealing plugs. Entire insulation: Fire resistance class B2, contains no CFCs and is 100% recyclable. Can only be used in combination with mounted spherical exchanger!

Dimensions

Property Test Methode Wert Einheit

Density - 12 kg/m3

Fogging behaviour DIN 75201 B 0,2 mg

Formaldehyde emission VDA 275 < 2 mg/kg

Fire test DIN 75200 < 100 mm/min

Fire resistance class DIN 4102 B1 -

Fire resistance class in a compound DIN 4102 B2 -

Continuous connection temperature - max. 130 °C

Colour - weiss -

Thermal conductivity coefficient of the insulation - 0,041 W/mK

POLYESTERFASERVLIES-ISOLIERUNG 200 MM

DimensionsType ISOVL 200

PCH 800ISOVL 200 PCH 1000S

Item no. 1610793 1610794Dimension A 1524 mm 1558 mmDimension B 1154 mm 1201 mmHeight 2110 mm 2320 mmThickness 200 mm 200 mm

A

B

Page 45: Tk en 2013 Solarspeicher

181

Polyester fibre fleece insulation for PRO-CLEAN® 2WR solar stratified tankThe outer shell is made of hard synthetic polystyrene film, which is 1 mm thick with a grey (RAL 9022) textured surface. The inner insulation shell is made of polyester fibre fleece. The three-part shell is assembled using adjustable clip locking rails. Includes lid and base insulat-ion as well as EPS sealing plugs. Entire insulation: Fire resistance class B2, contains no CFCs and is 100% recyclable.

STRATIFIED TANK ACCESSORIESPOLYESTER FIBRE FLEECE INSULATION FOR PRO-CLEAN® 2WR

Specifications

Property Test method Value Unit

Density - 27 kg/m3

Fogging behaviour DIN 75201 B 0.3 mg

Formaldehyde emission VDA 275 < 2 mg/kg

Fire test DIN 75200 < 100 mm/min

Fire resistance class DIN 4102 B1 -

Fire resistance class in a compound DIN 4102 B2 -

Continuous connection temperature - max. 130 °C

Colour - white -

Thermal conductivity coefficient of the insulation - 0.035 W/mK

AbmessungenType ISOVS

PC 2W 1250ISOVS

PC 2W 1500ISOVS

PC 2W 2000ISOV

PC 2W 2500ISOVS

PC 2W 3000ISOVS

PC 2W 4000ISOVS

PC 2W 5000

Item no. 1610845 1610846 1610847 1610848 1610849 1610850 1610884Dimension A 1235 mm 1320 mm 1400 mm 1600 mm 1540 mm 1840 mm 1840 mmDimension B 1440 mm 1540 mm 1640 mm 1840 mm 1800 mm 2140 mm 2140 mmThickness 100 mm 100 mm 100 mm 100 mm 110 mm 110 mm 110 mm

Page 46: Tk en 2013 Solarspeicher

182

FS/1R fresh water tankSimple, multi-functional storage system for domestic hot water and heating with a solar exchanger for solar charging and integrated hygienic water heating using a continuous heating process with a corrugated stainless-steel pipe. Includes facili-ties to mount solar station and solar expansion tank on the tank.

Area of use• In solar systems, water heating and backup heating with solar charging

Product advantages• Simple utilisation of solar energy for hot water and heating• Germ-free fresh water heating using a special corrugated stainless-steel pipe• Space-saving design • Secondary heat source with all traditional heating systems

FS/2R fresh water tankSimple multi-functional solar tank system for domestic hot water and heating with two solar exchangers for solar charging. As with FS/1R, hygienic continuous flow water heating with a corrugated stainless-steel pipe is integrated. Facilities to mount the solar station and solar expansion tank on the tank are not included in the design.

Area of use• In solar systems, water heating and backup heating with solar charging

Product advantages• Simple utilisation of solar energy for hot water and heating• Solar priority circuit for faster water heating• Germ-free fresh water heating using a special corrugated stainless-steel pipe• Space-saving design • Secondary heat source with all traditional heating systems

PRODUCT DESCRIPTION

FS FRESH WATER TANK

Page 47: Tk en 2013 Solarspeicher

183

FS/1R fresh water tankSimple, multi-functional storage system for domestic hot water and heating with a solar exchanger for solar charging and integrated hygienic water heating using a continuous heating process with a corrugated stainless-steel pipe. Includes facili-ties to mount solar station and solar expansion tank on the tank.

Area of use• In solar systems, water heating and backup heating with solar charging

Product advantages• Simple utilisation of solar energy for hot water and heating• Germ-free fresh water heating using a special corrugated stainless-steel pipe• Space-saving design• Secondary heat source with all traditional heating systems

Specifications

Max. operating pressure 3 barMax. temperature 110 °C

MaterialS 235 JR; Metal plate wall thickness 3 mm, black

Installation Stand ringWelded joint design DIN 4753 Part 3Production DIN 4753 Part 1

Specifications

Type FS 375/1R FS 500/1R FS 800/1R FS 1000-S/1R

Item no. 1610603 1610303 1610304 1610305

Height without insulation 1675 mm 1790 mm 1940 mm 2150 mm

Height with insulation 1725 mm 1860 mm 2010 mm 2220 mmDiameterwithout insulation 550 mm 650 mm 750 mm 790 mm

Diameterwith insulation 710 mm 850 mm 950 mm 990 mm

Tilt height 1695 mm 1820 mm 1975 mm 2185 mm

Weight with register 142 kg 200 kg 235 kg 270 kgTotal volumewith register and corrugated HW pipe

361 l 530 l 760 l 950 l

Total volume without register and corrugated HW pipe

355 l 509 l 746 l 932 l

FS/1R PRODUCT DESCRIPTION

FS/1R FRESH WATER TANK

1) All size specifications are in a tolerance range of +/- 3%

Page 48: Tk en 2013 Solarspeicher

184

Corrugated pipe

Type FS 375/1R FS 500/1R FS 800/1R FS 1000-S/1R

Material Stainless-steel corrugated hose DIN 1.4404 (AISI 316L, V4A)Max. operating pressure 6 barLength 15 m 20 m 25 mSurface area (Corrugated pipe = 0.258 m2/m) 3.87 m2 5.16 m2 6.45 m2

Volume 26 l 35 l 45 l

Figures quoted with a tolerance of 5%

Solar register

Type FS 375/1R FS 500/1R FS 800/1R FS 1000-S/1R

Material Steel

External diameter 33.7 mm

Internal diameter 29.1 mm

Wall thickness 2.3 mm

Length 15 m 17 m 21 m 27 m

Windings (number) 10 15 15 16

Total height 450 mm 500 mm 620 mm 610 mmAverage diameter of the windings

460 mm 560 mm 660 mm 700 mm

Surface area (smooth pipe) 1.5 m2 1.8 m2 2.2 m2 2.8 m2

Volume 10 l 11.31 l 13.97 l 17.96 l

Max. collector surface area 10 m2 10.5 m2 13 m2 15.5 m2

FS/1R SPECIFICATIONS

FS/1R FRESH WATER TANK

020406080100120140160180200220240260280300320340360380400

0,13 0,19 0,26 0,32 0,39 0,45 0,52 0,58 0,65 0,71 0,78 0,84 0,91 0,97 1,03

0,6 0,9 1,2 1,5 1,8 2,1 2,4 2,7 3 3,3 3,6 3,9 4,2 4,5 4,8

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Pressure drop of corrugated pipe DN 40

Tap quantity and flow velocity

Volume flow [m3/h]

Flow velocity [m/s]Tap quantity[m3/h]Tap quantity[l/min]

Pres

sure

dro

p in

mba

rPr

essu

re d

rop

in m

bar

Flow velocity < 0.7 m/s

FS/1R 375 solar registerFS/1R 500 solar registerFS/1R 800 solar register FS/1R 1000-S solar register

FS 800 / FS 1000-SFS 500FS 375

FS/1R solar register water tank pressure drop curve

0

20

40

60

80

100

120

140

160

180

200

220

240

260

0,25 0,5 0,75 1 1,25 1,5 1,75 2 2,25 2,5 2,75 3

Page 49: Tk en 2013 Solarspeicher

185

FS/1R FRESH WATER TANK

SpecificationsFS-1R Tank size

375 500 800 1000-S

Discharge amounts and HW tap quantities (+/- 5% deviation)

Single discharge capacity (warm water up to 38 °C) when the backup tank is charged to 60 °C litres 270 380 540 700

Single discharge capacity (warm water up to 38 °C) when the backup tank is charged to 55 °C litres 216 304 432 560

Single discharge capacity (warm water up to 38 °C) when the backup tank is charged to 50°C litres 186 262 372 483

Temperature difference between semi-charged backup tank and hot water with an HW tap quantity of

30 l/min °C 7 6 540 l/min °C 9 8 750 l/min °C 16 14 12

FS/1R DIMENSIONS AND SLEEVE ASSIGNMENT

FS/1R PERFORMANCE DATA

Rp 3/4 " closed sleeve

*

* Only for FS 1000 S

Dr. no.: domestic hot water connection

Dr. no.: domestic hot water connection

Section A-A

Section B-B

Part 1

Tilt

heig

ht

Part 3

Part 2

s4

s1

s2

s1

s3

s4 s1

s4

Page 50: Tk en 2013 Solarspeicher

186

FS/1R FRESH WATER TANK

FS 375/1R FS 500/1R FS 800/1R FS 1000-S/1R

a 1645 mm 1760 mm 1910 mm 2120 mm

b 1550 mm 1650 mm 1780 mm 1990 mm

c 1220 mm 1270 mm 1450 mm 1530 mm

d 1110 mm 1160 mm 1340 mm 1420 mm

e 1000 mm 1050 mm 1200 mm 1300 mm

f 890 mm 940 mm 1060 mm 1160 mm

g 780 mm 830 mm 920 mm 1000 mm

h 590 mm 640 mm 660 mm 710 mm

i 340 mm 340 mm 370 mm 380 mm

j 260 mm 260 mm 280 mm 280 mm

k 240 mm 240 mm 260 mm 265 mm

l 330 mm 380 mm 380 mm 380 mm

m 430 mm 480 mm 500 mm 500 mm

n 660 mm 710 mm 730 mm 780 mm

o 860 mm 910 mm 1040 mm 1140 mm

p 1030 mm 1080 mm 1230 mm 1235 mm

q 1110 mm 1160 mm 1340 mm 1420 mm

r 1300 mm 1350 mm 1500 mm 1610 mm

s 1470 mm 1570 mm 1690 mm 1900 mm

Sleeve assignmentNo. Designation Dimensions Use Comment

2 V4A Rp 1" HW-connection (stainless-steel) mandatory (poss. with circulation lance)3 – Rp ½" Exhaust pipe mandatory4 – Rp 1½" Secondary heat source according to the hydraulic diagram5 – Di 6 mm Sensor sleeve mandatory6 – Rp 1½" Secondary heat source according to the hydraulic diagram7 H Rp 2" Electric immersion heater with extension optional8 – Rp 1½" Secondary heat source according to the hydraulic diagram9 – Rp 1½" Secondary heat source according to the hydraulic diagram

10 – Rp 1½" Secondary heat source according to the hydraulic diagram11 – Di 6 mm Solar sensor sleeve mandatory12 – Rp 1½" Secondary heat source optional13 V4A Rp 1" CW-connection (stainless-steel) mandatory15 – Rp ½" Sensor thimble for boiler thermometer optional16 – Di 6 mm Sensor sleeve according to the hydraulic diagram17 – Di 6 mm Sensor sleeve according to the hydraulic diagram18 – Di 6 mm Sensor sleeve according to the hydraulic diagram19 – Di 6 mm Sensor sleeve according to the hydraulic diagram20 – Rp ½" Drain mandatory21 – M6 Mounting sleeve for solar expansion tank mandatory22 – M6 Mounting sleeve for solar station mandatory23 – M6 Mounting sleeve for solar station mandatory24 – G1" Solar station connection, solar forward flow (hot) mandatory25 – G1" Solar station connection, solar return flow (cold) mandatory

30a – Rp 1½" Corrugated connection pipe

optional, only in combinationwith other tanks

30b – Rp 1½" Corrugated connection pipe31 – Rp 1½" Corrugated connection pipe32 – Rp 1½" Corrugated connection pipe33 – Rp 1½" Corrugated connection pipe

FS 375/1R FS 500/1R FS 800/1R FS 1000-S/1R

t 1550 mm 1650 mm 1780 mm 1990 mm

u1 1540 mm 1540 mm 1680 mm 1900 mm

u2 – – – 1680 mm

v 1150 mm 1150 mm 1170 mm 1170 mm

w 720 mm 720 mm 725 mm 725 mm

x 270 mm 270 mm 350 mm 350 mm

y 820 mm 870 mm 1020 mm 1020 mm

z 1280 mm 1330 mm 1480 mm 1480 mm

h1 200 mm 210 mm 230 mm 230 mm

h2 1300 mm 1390 mm 1500 mm 1710 mm

h3 145 mm 160 mm 180 mm 180 mm

s1 80 mm 100 mm 100 mm 100 mm

s2 95 mm 115 mm 115 mm 115 mm

s3 105 mm 125 mm 125 mm 125 mm

s4 40 mm 50 mm 50 mm 50 mm

D1 550 mm 600 mm 600 mm 740 mm

D2 710 mm 650 mm 750 mm 790 mm

Tilt height 1695 mm 1820 mm 1975 mm 2185 mm

FS fresh water tank table with dimensions as per illustrations

FS/1R TABLE OF DIMENSIONS AND SLEEVE ASSIGNMENT

Page 51: Tk en 2013 Solarspeicher

187

FS/1R FRESH WATER TANKDIAGRAM 1

RR

RR

RR

R

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 52: Tk en 2013 Solarspeicher

188

FS/1R FRESH WATER TANKDIAGRAM 2

RR

RR

RR

R

R

38-6

5°C

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 53: Tk en 2013 Solarspeicher

189

FS/1R FRESH WATER TANKDIAGRAM 3

RR

RR

RR

R

R

38-6

5°C

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 54: Tk en 2013 Solarspeicher

190

FS/1R FRESH WATER TANKDIAGRAM 4

RR

RR

RR

R

R

38-6

5°C

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 55: Tk en 2013 Solarspeicher

191

FS/1R FRESH WATER TANKDIAGRAM 5

RR

RR

RR

R

R

38-6

5°C

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 56: Tk en 2013 Solarspeicher

192

FS/1R FRESH WATER TANKDIAGRAM 6

RR

RR

RR

R

R

38-6

5°C

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 57: Tk en 2013 Solarspeicher

193

FS/1R FRESH WATER TANKDIAGRAM 7

RR

RR

RR

R

R

38-6

5°C

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 58: Tk en 2013 Solarspeicher

194

FS/1R FRESH WATER TANKDIAGRAM 8

RR

RR

RR

R

R

38-6

5°C

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 59: Tk en 2013 Solarspeicher

195

FS/2R fresh water tankSimple multi-functional solar tank system for domestic hot water and heating with two solar exchangers for solar charging. As with FS/1R, hygienic continuous flow water heating with a corrugated stainless-steel pipe is integrated. Facilities to mount the solar station and solar expansion tank on the tank are not included in the design.

Area of use• In solar systems, water heating and backup heating with solar charging

Product advantages• Simple utilisation of solar energy for hot water and heating• Solar priority circuit for faster water heating• Germ-free fresh water heating using a special corrugated stainless-steel pipe• Space-saving design • Secondary heat source with all traditional heating systems

Technical description

Max. operating pressure 3 barMax. temperature 110°C

MaterialS 235 JR;Metal plate wall thickness 3 mm, black

Installation Stand ringWelded joint design DIN 4753 Part 3Production DIN 4753 Part 1

FS/2R PRODUCT DESCRIPTION

FS/2R FRESH WATER TANK

1) All size specifications are in a tolerance range of +/- 3%

Specifications

Type FS 500/2R FS 800/2R FS 1000S/2R FS 1250/2R FS 1500/2R FS 2000/2R

Item no. 1610692 1610288 1610289 1610783 1610784 1610785

Height without insulation 1.760 mm 1940 mm 2120 mm 2.200 mm 2.190 mm 2.280mm

Height with insulation 1.860 mm 2010 mm 2220 mm 2.300 mm 2.290 mm 2.380 mm

Diameterwithout insulation 650 mm 750 mm 790 mm 900 mm 1.000 mm 1.100 mm

Diameterwith insulation 850 mm 950 mm 990 mm 1.100 mm 1.200 mm 1.300 mm

Tilt height 1.820 mm 1975 mm 2185 mm 2.270 mm 2.275 mm 2.380 mm

Weigh 220 kg 240 kg 280 kg 370 kg 420 kg 480 kg

Total volumeWith register and corrugated HW pipe

520 lt 760 lt 980 lt 1250 lt 1490 lt 1930 lt

Total volume Without register and corrugated HW pipe

460 lt 681 lt 894 lt 1160 lt 1383 lt 1872 lt

Page 60: Tk en 2013 Solarspeicher

196

FS/2R SPECIFICATIONS

FS/2R FRESH WATER TANK

0

20

40

60

80

100

120

1 2 3 4 5 6 7 8

020406080100120140160180200220240260280300320340360380400

0,13 0,19 0,26 0,32 0,39 0,45 0,52 0,58 0,65 0,71 0,78 0,84 0,91 0,97 1,03

0,6 0,9 1,2 1,5 1,8 2,1 2,4 2,7 3 3,3 3,6 3,9 4,2 4,5 4,8

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Upper / Lower solar registerType FS 500/2R FS 800/2R FS 1000S/2R FS 1250/2R FS 1500/2R FS 2000/2RMaterial SteelExternal diameter 33,7 mmInternal diameter 29,1 mmWall thickness 2,3 mmLength 1,2 / 1,8 m² 1,5 / 2,2 m² 1,9 / 2,8 m² 2,1 / 3,2 m² 2,4 / 3,6 m² 2,8 / 4,0 m²Windings (number) 11 / 17m 15 / 22m 18 / 27m 20 / 30m 23 / 34m 26 / 38mTotal height 6 / 10 7 / 10 9 / 12 8 / 12 8 / 12 8 / 12Average diameter of the windings 300 / 400mm 350 / 500mm 450 / 600mm 400 / 600mm 400 / 600mm 400 / 600mmSurface area (smooth pipe) 560 mm 660 mm 700 mm 810 mm 910 mm 1010 mmVolume 10 / 15,5 lt 13,7 / 20 lt. 16,5 / 24,5 lt 18 / 27,5 lt 21 / 31 lt 23,7 / 34,7 ltMax. collector surface area 10,5 m² 13 m² 15,5 m² 18 m² 21 m² 25,5 m²

Corrugated pipeType FS 500/2R FS 800/2R FS 1000S/2R FS 1250/2R FS 1500/2R FS 2000/2R

Material Stainless-steel corrugated hose DIN 1.4404 (AISI 316L, V4A)Max. operating pressure 6 barLength 20 m 25 m 25 m 25 m 30 m 35 mSurface area (Corrugated pipe = 0.258 m2/m) 5,16 m² 6,45 m² 6,45 m² 6,45 m² 7,74 m² 9,03 m²

Volume 35 lt 45 lt 45 lt 45 lt 55 lt 60 ltFigures quoted with a tolerance of 5%

Pressure drop of corrugated pipe DN 40

Tap quantity and flow velocity

Volume flow [m3/h]

Flow velocity [m/s]Tap quantity[m3/h]Tap quantity[l/min]

Pres

sure

dro

p in

[mba

r]Pr

essu

re d

rop

in [m

bar]

Flow velocity < 0.7 m/s

FS/2R 2000 solar register

FS/2R 1500 solar register

FS/2R 1250 solar register

FS/2R 1000S solar register

FS/2R 800 solar register

FS/2R 500 solar register

FS/2R 2000 secondary heat source register

FS/2R 1500 secondary heat source register

FS/2R 1250 secondary heat source register

FS/2R 1000S secondary heat source register

FS/2R 800 secondary heat source register

FS/2R 500 secondary heat source register

FS/2R 2000

FS/2R 1500

FS/2R 800/1000/1250

FS/2R 500

Pressure drop curve for solar and secondary heat source registers on the FS/2R water tank

1) All size specifications are in a tolerance range of +/- 3%

Page 61: Tk en 2013 Solarspeicher

197

FS/2R FRESH WATER TANKFS/2R DIMENSIONS AND SLEEVE ASSIGNMENT

FS/2R PERFORMANCE DATA

Rp 3/4 ” closed sleeve

*

* Only for FS 1000-S

Dr. no.: domestic hot water connection

Dr. no.: domestic hot water connection

Section A-A

Section B-B

Part 1

Tilt

heig

ht

Part 3

Part 2

s3s3

s3

s3

SpecificationsTank size FS-2R

500 800 1000S 1250 1500 2000Discharge amounts and HW tap quantities (+/- 5% deviation)Single discharge capacity (warm water up to 38 °C) when the backup tank is charged to 60 °C litres 380 540 700 900 1050 1360

Single discharge capacity (warm water up to 38 °C) when the backup tank is charged to 55 °C litres 304 432 560 720 843 1090

Single discharge capacity (warm water up to 38 °C) when the backup tank is charged to 50 °C litres 262 372 483 620 727 940

Temperature difference between a semi-charged backup tank and hot water with an HW tap quantity of

30 l/min °C 6 5 4 340 l/min °C 8 7 6 550 l/min °C 14 12 10 8

Page 62: Tk en 2013 Solarspeicher

198

FS/2R FRESH WATER TANK

Sleeve assignment

No. Designation Dimensions Use Comment

2 V4A Rp 1" HW-connection (stainless-steel) mandatory (poss. with circulation lance)3 – Rp ½" Exhaust pipe mandatory4 – Rp 1½" Secondary heat source according to the hydraulic diagram5 – Di 6 mm Sensor sleeve mandatory6 – Rp 1½" Secondary heat source according to the hydraulic diagram7 H Rp 2" Electric immersion heater with extension optional8 – Rp 1½" Secondary heat source according to the hydraulic diagram9 – Rp 1½" Secondary heat source according to the hydraulic diagram

10 – Rp 1½" Secondary heat source according to the hydraulic diagram11 – Di 6 mm Solar sensor sleeve mandatory12 – Rp 1½" Secondary heat source optional13 V4A 1" CW-connection (stainless-steel) mandatory15 – Rp ½" Sensor thimble for boiler thermometer optional16 – Di 6 mm Sensor sleeve according to the hydraulic diagram17 – Di 6 mm Sensor sleeve according to the hydraulic diagram18 – Di 6 mm Sensor sleeve according to the hydraulic diagram19 – Di 6 mm Sensor sleeve according to the hydraulic diagram20 – Rp ½" Drain mandatory21 – Di 6 mm Sensor sleeve according to the hydraulic diagram22 – G 1" Solar station connection, solar forward flow (hot) mandatory23 – G 1" Solar station connection, solar return flow (cold) mandatory24 – G 1" Solar station connection, solar forward flow (hot) mandatory25 – G 1" Solar station connection, solar return flow (cold) mandatory

30a – Rp 1½" Corrugated connection pipe

optional, only in combination with other tanks

30b – Rp 1½" Corrugated connection pipe31 – Rp 1½" Corrugated connection pipe32 – Rp 1½" Corrugated connection pipe33 – Rp 1½" Corrugated connection pipe

FS 800/2R FS 1000S/2R

s 1690 mm 1900 mmt 1780 mm 1990 mm

u1 1680 mm 1900 mmu2 – 1680 mm

v 1170 mm 1170 mmw 725 mm 725 mmx 350 mm 350 mm

y1 270 mm 270 mmy2 770 mm 870 mmz1 1275 mm 1350 mmz2 1625 mm 1800 mms1 100 mm 100 mms2 115 mm 115 mms3 50 mm 50 mmD1 600 mm 740 mmD2 750 mm 790 mmTilt

height 1975 mm 2185 mm

FS 800/2R FS 1000S/2R

a 1910 mm 2120 mmb 1780 mm 1990 mmc 1450 mm 1530 mmd 1340 mm 1420 mme 1200 mm 1300 mmf 1060 mm 1160 mmg 920 mm 1000 mmh 660 mm 710 mmi 370 mm 380 mmj 280 mm 280 mmk 260 mm 265 mml 380 mm 380 mm

m 500 mm 500 mmn 730 mm 780 mmo 1040 mm 1140 mmp 1340 mm 1240 mmq 1500 mm 1610 mmr 1600 mm 1790 mm

FS fresh water tank table with dimensions as per illustrations

FS/2R TABLE OF DIMENSIONS AND SLEEVE ASSIGNMENT

Page 63: Tk en 2013 Solarspeicher

199

FS/2R FRESH WATER TANKFS/2R DIAGRAM

R

38-6

5°C

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 64: Tk en 2013 Solarspeicher

200

FS/2R TABLE OF DIMENSIONS AND SLEEVE ASSIGNMENT

FS/1R + 2R ACCESSORIES

Polyester fibre fleece insulation for fresh water tanksThe outer shell is made of hard synthetic polystyrene film, which is 1 mm thick with a grey (RAL 9022) textured surface. The inner insulation shell is made of polyester fibre fleece. The three-part shell is assembled using adjustable clip locking rails. Including lid and base insulation as well as EPS sealing plugs. Entire insulation: Fire resistance class B2, contains no CFCs and is 100% recyclable.

DimensionsType ISOVL-FS

375/1RISOVL-FS

500/1RISOVL-FS

800/1RISOVL-FS 1000S/1R

Item no. 1610552 1610553 1610554 1610555Diameter 710 mm 850 mm 950 mm 990 mmThickness 80 mm 100 mm 100 mm 100 mm

POLYESTER FIBRE FLEECE INSULATION

POLYESTER FIBRE FLEECE INSULATION FOR FS/1R FRESH WATER TANK

POLYESTER FIBRE FLEECE INSULATION FOR FS/2R FRESH WATER TANK

Specifications

Property Test method Value Units

Density - 12 kg/m

Fogging behaviour DIN 75201 B < 0.2 mg

Formaldehyde Emission VDA 275 < 2 mg/kg

Fire test DIN 75200 < 100 mm/min

Fire resistance class DIN 4102 B2 -

Fire resistance class in a compound DIN 4102 B2 -

Continuous connection temperature - max. 130 °C

Colour - white -

Thermal conductivity of the insulation - 0.041 W/mK

AbmessungenType ISOVL-FS

500/2RISOVL-FS

800/2RISOVL-FS1000S/2R

ISOVL-FS1250/2R

ISOVL-FS1500/2R

ISOVL-FS2000/2R

Item no. 1610742 1610556 1610557 1610795 1610796 1610800Diameter 850 mm 950 mm 990 mm 1100 mm 1200 mm 1300 mmThickness 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm

Page 65: Tk en 2013 Solarspeicher

201

Specifications

Type WT 5

Item no. 1620012Headpiece Material: AISI 303; hex head screw spanner size 34; female thread: Rp ½”; thread depth: 23 mm;

male thread: R 1”; thread length: 15 mmCorrugated stainless-steel pipe Material: AISI 316L, DN 18

Can be used for circulation losses up to 5 kW (see performance data).

The threaded connections have to be sealed properly (hemp, sealing compound, ...).

Hot water pipe

1200 mm

Rp 1

/2 ”

R1 ”

ø 18

Hex

head

scr

ew, s

pann

er s

ize 3

4

HW sleevePro-Clean® Coupling Branch connector Circulation pipe PC-WT5

Hot watercirculation pipe

Circulation lanceA circulation lance for preheating hot water is used in tanks with up to 5 kW circulation loss. A lance is mounted directly to the hot water connection of the tank.

WT 5 CIRCULATION LANCE

STRATIFIED TANK/FS ACCESSORIES

Page 66: Tk en 2013 Solarspeicher

202

STRATIFIED TANK/FS ACCESSORIES

Hot water circulation performance of Pro-Clean® 1000 l

Circ. for-ward flow

[°C]

Circ. return flow [°C]

Flow in circu-lation system

[l/h]

Performance [W]

Pressure drop

p [mbar]

50 °C1)

38.6 32.1 500 3770 35039.2 33.1 400 2828 30040.0 32.7 300 2538 24040.4 31.9 200 1972 20040.5 30.5 100 1160 110

55 °C1)

41.4 33.1 500 4814 35041.6 33.4 400 3799 30042.5 32.5 300 3480 24042.8 32.0 200 2501 20042.9 31.8 100 1283 110

60 °C1)

42.7 32.5 500 5873 35043.2 33.4 400 4858 30045.7 34.0 300 3741 24046.5 33.8 200 2944 20046.8 33.0 100 1595 110

1) Upper tank temperature.

020406080100120140160180200220240260280300320340360

0,23 0,46 0,69 0,92 1,15

0,1 0,2 0,3 0,4 0,5

84,68,42,36,1

Small circulation with circulation losses up to 5 kW using a circulation lance.

Kollektorfühler Sonnenkollektor

Solarstation

Spül

vent

ile

EX

T

P

TSKB

[Entlüfter]

DUPLEX

od. Thermostat

SolarfühlerFilter

Schwimmbad

PWT SB-Fühler

max. 2° delta T

M

M

Radiatoren FBH

M

Kessel min. 48°CKesselfühler im Speicher

alle Anfahrentlastungen "Ein"

gesteuert über Brennerausgang Speicherladepumpe

mit Pumpennachlauf

WW

38°-65°CTh

ÖlPellets

Gas

Verrohrung in temperaturbeständiger Ausführung

Nachheizung

KW

Schwimmbadtechnik bauseits!

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

FE-Hahn

PRO CLEAN

15

5

16

17

18

11

19

3

Boilerfühler

KW

12

Kollektorfühler Sonnenkollektor

Solarstation

EX

T

P

TSKB

[Entlüfter]

Simplex

M

Radiatoren FBH

M

Kessel min. 48°CKesselfühler im Speicher

alle Anfahrentlastungen "Ein"

gesteuert über Brennerausgang Speicherladepumpe

mit Pumpennachlauf

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

WW

PRO CLEAN

38°-65°CTh

ÖlGas

15

5

16

17

18

11

19

3

Boilerfühler

Kesselfühler

PSN

FE-Hahn

KW

KW

31

32

33

30

12

Spül

vent

ile

FE-Hahn

PSN

FE-Hahn

Kesselfühler

Pellets

Kollektorfühler Sonnenkollektor

Solarstation

EX

T

P

TSKB

[Entlüfter]

Simplex

M

Radiatoren FBH

M

Kessel min. 48°CKesselfühler im Speicher

alle Anfahrentlastungen "Ein"

gesteuert über Brennerausgang Speicherladepumpe

mit Pumpennachlauf

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

WW

PRO CLEAN

38°-65°CTh

ÖlPellets

Gas

15

5

16

17

18

11

19

Boilerfühler

Kesselfühler

PSN

KW

KW

31

32

33

30

12

Spül

vent

ile

Kollektorfühler Sonnenkollektor

Solarstation

EX

T

P

TSKB

[Entlüfter]

Simplex

M

Radiatoren FBH

M

Kessel min. 48°CKesselfühler im Speicher

alle Anfahrentlastungen "Ein"

gesteuert über Brennerausgang Speicherladepumpe

mit Pumpennachlauf

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

PRO CLEAN

38°-65°CTh

ÖlPellets

Gas

15

5

16

17

18

11

19

Boilerfühler

Tichelmannsystem!

KW

KW

31

32

33

30

12

Spül

vent

ile

3FE-Hahn FE-Hahn

13

10

9

8

7

6

4

2

PRO CLEAN

15

5

16

17

18

11

19

31

32

33

30

12

3FE-Hahn

3FE-Hahn

Kesselfühler

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

Kollektorfühler Sonnenkollektor

Solarstation

Spül

vent

ile

EX

T

P

TSKB

[Entlüfter]

DUPLEX

M

Radiatoren FBH

M

Kessel min. 48°CKesselfühler im Speicher

alle Anfahrentlastungen "Ein"

gesteuert über Brennerausgang Speicherpumpe

mit Pumpennachlauf

WW

38°-65°CTh

ÖlPellets

Gas

KW

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

FE-Hahn

PRO CLEAN

15

5

16

17

18

11

19

3

Boilerfühler

12

Kesselfühler

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

Boiler Bestand

M

KWSolarfühler

Kollektorfühler Sonnenkollektor

Solarstation

Spül

vent

ile

EX

T

P

TSKB

[Entlüfter]

Simplex

WW

38°-65°CTh

ÖlPellets

Gas

KW

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

FE-Hahn

PRO CLEAN

15

5

16

17

18

11

19

3

Boilerfühler

12

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

KW

M

Kollektorfühler Sonnenkollektor

Solarstation

Spül

vent

ile

EX

T

P

TSKB

[Entlüfter]

M

Radiatoren FBH

M

Kessel min. 48°CKesselfühler im Speicher

alle Anfahrentlastungen "Ein"

gesteuert über Brennerausgang Speicherladepumpe

mit Pumpennachlauf

38°-65°CTh

ÖlPellets

Gas

KW

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

FE-Hahn

PRO CLEAN

15

5

16

17

18

11

19

3

Boilerfühler

KW

12

Kesselfühler

Kollektorfühler Sonnenkollektor

Solarstation

Spül

vent

ile

EX

T

P

TSKB

[Entlüfter]

Simplex

WW

38°-65°CTh

ÖlPellets

Gas

KW

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

FE-Hahn

PRO CLEAN

15

5

16

17

18

11

19

3

Boilerfühler

12

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

KW

M

FBH

Kollektorfühler Sonnenkollektor

Solarstation

Spül

vent

ile

EX

T

P

TSKB

[Entlüfter]

Simplex

WW

38°-65°CTh

KW

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

FE-Hahn

PRO CLEAN

15

5

16

17

18

11

19

3

Boilerfühler

12

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

KW

M

Radiatoren

Fühler Diff. Steuerung

M

Empfehlenswert bei RL Temp.über 30°C

Fühler Diff.

Schema Nr.: PC_09/07 Schema Nr.: PC_12/07Schema Nr.: PC_11/07Schema Nr.: PC_10/07 Schema Nr.: PC_13/07Schema Nr.: PC_05/07 Schema Nr.: PC_06/07 Schema Nr.: PC_07/07Schema Nr.: PC_01/07

Kollektorfühler Sonnenkollektor

Solarstation

Spül

vent

ile

EX

T

P

TSKB

[Entlüfter]

Simplex

WW

38°-65°CTh

KW

Solarfühler

EX

13

10

9

8

7

6

4

2

Sphä

rent

ausc

her

FE-Hahn

PRO CLEAN

15

5

16

17

18

11

19

3

Boilerfühler

12

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

KW

Schema Nr.: PC 08/07

Heizgruppenversch.

MM

FBH Radiatoren

ÖlPellets

Gas

WW

38°-65°CTh

KW

EX

13

10

9

8

7

6

4

2FE-Hahn

PRO CLEAN

15

5

16

17

18

19

3

Boilerfühler

12

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

KW

Schema Nr.: PC_14/07

60°CTh

Fühler Festbrennstoffkessel

M M

FBHRadiatoren

Fühler MinimalbegrenzungHeizungsregler

Fühler Festbrennstoffk.

Festbrenn-11

Kollektorfühler Sonnenkollektor

Solarstation

Spül

vent

ile

EX

T

P

TSKB

[Entlüfter]

M

Radiatoren FBH

M

Kessel min. 48°CKesselfühler im Speicher

alle Anfahrentlastungen "Ein"

gesteuert über Brennerausgang Speicherladepumpe

mit Pumpennachlauf

38°-65°CTh

ÖlPellets

Gas

KW

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

FE-Hahn

PRO CLEAN

15

5

16

17

18

11

19

3

Boilerfühler

KW

12

Kesselfühler

Schema Nr.: PC_02/07

60°CTh

Fühler Festbrennstoffkessel

31

30

Fühler Festbrennstoffk.

Kollektorfühler Sonnenkollektor

Solarstation

Spül

vent

ile

EX

T

P

TSKB

[Entlüfter]

M

FBH

M

38°-65°CTh

KW

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

FE-Hahn

PRO CLEAN

15

5

16

17

18

11

19

3

Boilerfühler

KW

12

Schema Nr.: PC_04/07 WW

38°-65°CTh

KW

EX

13

10

9

8

7

6

4

2FE-Hahn

PRO CLEAN

15

5

16

17

18

19

3

Boilerfühler

12

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

KW

Schema Nr.: PC_15/07

11

FBH

M

Ladepumpe Warmwasser

Wärme-

Anlaufverzögerung max. 5 Min.

Ladepumpe Heizung

pumpe

M

32

31

Fühler Heizung

38°-65°CTh

KW

13

10

9

8

7

6

4

2

PRO CLEAN

15

5

16

17

18

19

3

12

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

Schema Nr.: PC_16/07

11

WW

Sphä

rent

ausc

her

ÖlPellets

Gas

stoffkessel

Festbrenn-stoffkessel

M

M

Brennwertgerät

oder

Radiatoren

Kollektorfühler Sonnenkollektor

Solarstation

Spül

vent

ile

EX

T

P

TSKB

[Entlüfter]

FBH

M

38°-65°CTh

KW

Solarfühler

EX

13

10

9

8

76

4

2

Sphä

rent

ausc

her

FE-Hahn

PRO CLEAN

15

5

16

17

18

11

19

3

Boilerfühler

KW12

Schema Nr.: PC_03/07

Ladepumpe Warmwasser

Wärme-

Anlaufverzögerung max. 5 Min.

Ladepumpe Heizung pumpe

32

31

M

Fühler Heizung

WW

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

13

10

9

8

7

6

4

2FE-Hahn

PRO CLEAN

15

5

16

17

18

19

3

12

Th

38°-65°C

Brauchwasser-Mischventil

KW

Schema Nr.: PC_17/07

11

Zirk. Pumpe

PWT

30

38°-65°CTh

KW

M

55°C

WW

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

13

10

9

8

7

6

4

2FE-Hahn

PRO CLEAN

15

5

16

17

18

19

3

12

Th

38°-65°C

Brauchwasser-Mischventil

KW

Schema Nr.: PC_18/07

11

Zirk. Pumpe

PWT

30

M

38°-65°CTh

Simplex Simplex

SimplexSimplex

WW WW

WWWW

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

KaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-MischventilZirkulation

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

KaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-MischventilZirkulation

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

Rückschlagklappe

Umwälzpumpe Absperrventil

Dreiwegventil

Fühler

Thermo-, Manometer

Sicherheitsventil M

ZirkulationKaltwasserWarmwasser

Heizungsrücklauf

Heizungsvorlauf

Solar-RL

Solar-VL

Steuerung

Verbindungswellrohr Vorrangklappe

Th

38°-65°C

Brauchwasser-Mischventil

Circ. pump

Circ. lance (up to 5 kW circulation losses)

Circulation using plate exchanger for circulation losses over 5 kW.

Volumetric flow and flow velocity

Pressure drop for circulation lancePr

essu

re d

rop

in m

bar

WT 5 CIRCULATION LANCE – CONTD.

Flow velocity < 0.7 m/s

Flow velocity [m/s]

Tap quantity[m3/h]

Tap quantity[l/min]

Circ. pump

Page 67: Tk en 2013 Solarspeicher

203

Flow velocity [m/s]

Tap quantity[m3/h]

Tap quantity[l/min]

Corrugated connection pipeThe corrugated pipe is used to connect 2 tanks and may only be in-stalled in a horizontal position with no sagging (avoid thermosiphon action)! Guide plates are included in the scope of delivery. The pipe nipples should be sealed properly with hemp and sealing compound! Including 19 mm rubber insulation. Transmission capacity up to 50 kW.

Specifications

Corrugated pipe Stainless-steel 1.4404, DN 40, wall thickness 0.5 mm

Union nut Nickel-plated brass, stainless-steel neck, spanner size 56

Flat seal Klingerit

Pipe nipple Brass, spanner size 50, G 1½" with R 1½"

STRATIFIED TANK/FS ACCESSORIESPVS CORRUGATED CONNECTION PIPE

Insulation

Union nut

Flat seal

Pipe nipple 6/4"

Corrugated stainless-steel pipe

when screwed together when screwed together

Use up to 1000 S up to 1500

Item no. 1620025 1620027

Dimension a ca. 846 mm ca. 1196 mm

Type PVS-K PVS-L

Dimension b ca. 1000 mm ca. 1350 mm

Page 68: Tk en 2013 Solarspeicher

204

STRATIFIED TANK/FS ACCESSORIES

Use up to FS 1000 S

Item no. 1620026

Type PVS-K-VK

Dimension a approx. 773 mm

Dimension b 1000 mm

Priority flapA special priority flap allows the upper section of the main tank to be priority-charged when connected to an expansion tank. Can be used with a maximum boiler output of 70 kW. When using a priority flap without a PVS corrugated connection pipe, the uppermost connection line between the main tank and the backup tank has to be fitted on site. Attention should be paid to the flow direction and horizontal installation.

Specifications

Type VK 1

Item no. 1630004

Length 80 mm

Connection 1¼"

Material Red brass with integrated plastic flap

PVS CORRUGATED CONNECTION PIPE

PRIORITY FLAP

Pipe nipple R 6/4 ” Pipe nipple R 6/4 ” Insulation

Corrugated stainless-steel pipe

Pipe nipple R 5/4 ” Pipe nipple R 5/4 ”

Priority flap

Union nut Union nut

Flat seal Flat seal

Pipe nipple G 6/4" Pipe nipple R 6/4"

when screwed together when screwed together

Dummy flange plateCloses the spherical exchanger flange on the Pro-Clean®and Pro-Heat tanks if spherical exchanger is not used. Seal included.

SpecificationsType FLP-ST

Item no. 1620000

DUMMY FLANGE PLATE

Page 69: Tk en 2013 Solarspeicher

205

PS/1R SOLAR STRATIFIED TANK

PS/1R solar stratified tank (prepared for FWM)Tank manufactured according to DIN 4753 Part 1, with a smooth pipe coil made of S 235 JR steel, rough on the inside with rust-protection priming on the outside. Welded joints compliant to DIN 4753 Part 3. All required connections provided. Inflow absorbers for optimum retention of stratification. Includes a mounting facility for solar station and solar expansion tank, as well as for fresh water module

Technical DescriptionMax. operating pressure 3 bar

Max. operating pressure, solar 10 bar

Max. temperature 110 °C

Material S 235 JR; black

Installation Stand ring

Welded joint design DIN 4753 Part 3

Manufacture DIN 4753 Part 1

Specifications

Type PS 500/1R PS 800/1R PS 1000/1R

Item no. 1610790 1610791 1610792

Height without insulation 1.760 mm 1.910 mm 2.120 mm

Height with insulation 1.860 mm 2.010 mm 2.220 mm

Diameter without insulation 650 mm 750 mm 790 mm

Diameter with insulation 850 mm 950 mm 990 mm

Tilt height 1.820 mm 1.975 mm 2.185 mm

Weight 190 kg 225 kg 270 kg

Total volume with register 520 lt 760 lt 980 lt

Solar register

Material S 235 JR steel

Outer diameter 33,7 mm

Inner diameter 29,1 mm

Wall thickness 2,3 mm

Smooth pipe surface area 1,9 m² 2,5 m² 3,1 m²

Length 18 m 24 m 29 m

Windings (number of) 14 17 18

Overall height 800 mm 1000 mm 1100 mm

Average diameter of windings 400 mm 450 mm 500 mm

Contents 16,44 lt 22 lt. 26,5 lt

Max. recommended collector surface 10,5 m² 13 m² 15,5 m²

1) All size specifications are in a tolerance range of +/- 3%

PS/1R PRODUCT DESCRIPTION

Page 70: Tk en 2013 Solarspeicher

206

PS/1R SOLAR STRATIFIED TANKPS/1R PRODUCT DESCRIPTION

PS-1R pressure losses

Flow, m3/hSolar register, mbar

PS/1R 500 (18 m) PS/1R 800 (24 m) PS/1R 1000S (28,3 m)

0,25 3,317 4,423 5,216

0,5 6,635 8,847 10,432

0,75 9,952 13,270 15,647

1 25,829 34,438 40,608

1,25 37,851 50,468 59,510

1,5 51,826 69,101 81,481

1,75 67,691 90,255 106,426

2 85,4 113,867 134,268

0

20

40

60

80

100

120

0,25 0,5 0,75 1 1,25 1,5 1,75 2

PS-1R pressure losses

Volumetric flow, m3/h

Pres

sure

loss

, mba

r

PS/1R 500 Solar register PS/1R 800 Solar register PS/1R 1000S Solar register

Discharge capacity and hot water tap output (+/- 5% deviation)

Fully loaded

Solar register

PS/1R 500 PS/1R 800 PS/1R 1000S

Single discharge capacity (hot water 40 °C) when the backup tank is loaded at 60 °C 385 lt 555 lt 720 lt

Single discharge capacity (hot water 40 °C) when the backup tank is loaded at 55 °C 310 lt 460 lt 590 lt

Single discharge capacity (hot water 40 °C) when the backup tank is loaded at 50 °C 250 lt 360 lt 470 lt

Half loadedSingle discharge capacity (hot water 40 °C) when the backup tank is loaded at 60 °C 243 lt 353 lt 459 lt

Single discharge capacity (hot water 40 °C) when the backup tank is loaded at 55 °C 191 lt 278 lt 360 lt

Single discharge capacity (hot water 40 °C) when the backup tank is loaded at 50 °C 138 lt 202 lt 262 lt

Pipe roughness: 0.04 mm (average seamless steel pipe), Density: 1,038 kg/m³ (40%Tyfocor L/60% water) at 20 °C, Kin. viscosity: 4.5 mm²/s (40%Tyfocor L/60% water) at 20 °C

Page 71: Tk en 2013 Solarspeicher

207

PS/1R SOLAR STRATIFIED TANKPS/1R PRODUCT DESCRIPTION

Kipp

maß

Table of dimensions as per drawingmm PS/1R 500 PS/1R 800 PS/1R 1000S

a 1760 1910 2120

b 1650 1780 1990

c 1270 1450 1530

d 1160 1340 1420

e 1050 1200 1300

f 940 1060 1160

g 830 920 1000

h 640 660 710

i 500 520 520

j 70 70 70

k 1570 1690 1900

l 1517,5 1667,5 1767,5

m 1430 1580 1680

n 1367,5 1517,5 1617,5

o 1350 1500 1610

p 1160 1340 1420

q 1070 1220 1320

r 1008 1158 1258

s 970 1120 1220

t 910 1040 1140

u 710 730 780

v 480 500 500

w 280 300 300

x1 270 350 350

x2 720 725 725

x3 1150 1170 1170

x4 - - 1680

x5 1540 1680 1900

Tilt height 1820 1975 2185

d1 600 750 790

d2 650 830 880

Note: Inflow absorber provided at sleeve 4/6/8/9/10/12/30a/30b.

Page 72: Tk en 2013 Solarspeicher

208

PS/1R sleeve assignment

No. Dimension Use Comment

1 G 1" Connection of heating forward flow for fresh water module Mandatory

2 G 1" Connection of heating return flow for fresh water module Mandatory

3 Rp ½" Venting Mandatory

4 Rp 1 ½" Secondary heat source forward flow (e.g. oil, gas, heat pump HT circuit) Mandatory for secondary heat source

5 ø 6 mm Sensor sleeve for boiler sensor Mandatory

6 Rp 1 ½" Forward flow of heating circuits (radiators or underfloor heating) Depending on hydraulics configuration

7 Rp 2" Electric immersion heater (reduced to 1½") with extension Optional

8 Rp 1 ½" Secondary heat source return flow (e.g. heat pump HT circuit) Mandatory for secondary heat source

9 Rp 1 ½" Heat pump forward flow, LT circuit Depending on hydraulics configuration

10 Rp 1 ½" Underfloor heating return flow Depending on hydraulics configuration

11 ø 6 mm Sensor sleeve for solar sensor Mandatory for solar

12 Rp 1 ½" Heat pump return flow, LT circuit Optional

15 ø 6 mm Sensor sleeve (upper tank temperature) Optional

16 ø 6 mm Sensor sleeve (boiler sensor) Depending on hydraulics configuration

17 ø 6 mm Sensor sleeve (heat pump switch-on sensor, sensor of diªerence control of return flow boost) Depending on hydraulics configuration

18 ø 6 mm Sensor sleeve (heat pump switch-oª sensor, solid fuel boiler sensor) Depending on hydraulics configuration

19 ø 6 mm Sensor sleeve (complete loading e.g. solid fuel boiler) Depending on hydraulics configuration

20 Rp ½" Drainage Mandatory

21 M6 Mounting bolt for solar expansion tank

22 M6 Mounting bolt for solar station

23 M6 Mounting bolt for solar station

24 G 1" Solar station connection, solar forward flow (hot) Mandatory for solar

25 G 1" Solar station connection, solar return flow (cold) Mandatory for solar

26 M10 Mounting bolt for fresh water module

27 M10 Mounting bolt for fresh water module

30a Rp 1 ½" Corrugated connection pipe (possibly with priority flap) Optional forward flow, solid fuel boiler

30b Rp 1 ½" Corrugated connection pipe (possibly with priority flap)

31 Rp 1 ½" Corrugated connection pipe

32 Rp 1 ½" Corrugated connection pipe Optional return flow, solid fuel boiler

33 Rp 1 ½" Corrugated connection pipe Optional return flow, solid fuel boiler

PS/1R SOLAR STRATIFIED TANKPS/1R PRODUCT DESCRIPTION

Page 73: Tk en 2013 Solarspeicher

209

FWM FRESH WATER MODULE PRODUCT DESCRIPTION

Fresh water moduleThe fresh water module guarantees permanently fresh and vital hot water. Required quantities can be supplied without any waiting time or temperature fluctuations. A long service life is ensured by high-quality components and protection against limes-cale deposition due to thermal conditions.

Product advantages: Prevents the development of Legionella bacteria, very fast response times, tank or wall installation, for 1 to 3 family households, separable flat sealing system connection, high tap quantities through utilisation of a large heat exchanger.

Note: For cascading (max. 3 FWM), one overflow valve per expansion is required (not included in the delivery scope - can be ordered separately).

Technical DescriptionItem no. 1610802

Max. tap output 30 l/min

Charger pump 230 V (50 Hz)

Speed 2,200 rpm

Power consumption 95 W

Nominal current 0.4 A

Max. operating pressure, fresh water circuit 10 bar

Max. operating pressure, backup water circuit 3 bar

Cover EPP

Weight 20 kg

Temperatures min.–max.

Ambient 2 °C–40 °C

Backup water 2 °C–95 °C

Connections

Cold water G1" female thread

Hot water G1" female thread

Tank forward flow G1" male thread

Tank return flow G1" male thread

Circulation G½" female thread

Permitted water ingredients and limit values

Water ingredients Unit Limit values (copper-soldered)

pH 7–9 (taking into account the SI index)

Saturation Index SI (delta pH value) -0.2 < 0 < +0.2

Total hardness °dH 6–15

Conductivity μS/cm 10...500

Substances removable by filtration mg/l <30

Free chlorine mg/l <0.5

Hydrogen sulfide (H2S) mg/l <0.05

Ammonia (NH3/NH4+) mg/l <2

Sulfate mg/l <100

Hydrogencarbonate mg/l <300

Hydrogencarbonate/sulfate mg/l >1.0

Sulfide mg/l <1

Nitrate mg/l <100

Nitrite mg/l <0.1

Iron, dissolved mg/l <0.2

Manganese mg/l <0.1

Free aggressive carbonic acid mg/l <20

PS/1R SOLAR STRATIFIED TANK

Page 74: Tk en 2013 Solarspeicher

210

1 Thermostat head2 Connection box3 Plate heat exchanger4 Water switch5 Charger pump6 Coiled sensor7 Push-in connection for circulation unit (incl. blind cap closure)8 Circulation unit (optional)9 Charger pump venting screwA Cold waterB Hot waterC Tank forward flowD Tank return flowE Circulation line (not included in delivery scope)

8

7

5

4

3

2

1

6

B

C

AD

E

9

Tap quantity l/min – Hot water temperature/Return flow temperature °C

Head setting Forward flow temperature °C

35 WW/RL

30 WW/RL

25 WW/RL

20 WW/RL

15 WW/RL

10 WW/RL

5 WW/RL

45

50 °C 30,05/15,33 31,41/16,01 32,64/16,35 33,86/17,07 35,72/17,77 38,32/19,38 41,94/23,2555 °C 31,89/15,68 33,04/16,18 34,19/16,41 35,66/16,92 37,21/17,53 40,38/19,16 42,93/21,2360 °C 33,76/15,89 34,81/16,33 35,78/16,61 37,30/17,02 39,43/17,93 42,41/19,18 44,66/20,4270 °C 34,15/15,06 35,05/15,18 36,22/15,31 37,96/15,67 40,24/16,39 42,55/16,99 44,31/17,7190 °C 36,81/13,54 37,77/13,73 39,27/13,95 41,18/14,22 43,17/14,59 44,39/14,64 45,15/14,80

50

50 °C 30,39/15,42 32,64/16,53 35,66/18,26 37,60/19,46 39,36/20,61 41,71/22,40 44,95/27,9255°C 33,10/16,21 36,33/17,71 37,62/18,34 39,14/19,00 40,95/19,75 43,65/21,46 47,38/25,3160°C 35,84/16,60 38,05/17,64 39,64/18,40 41,09/18,92 42,91/19,64 46,12/21,40 49,19/24,3670°C 37,95/16,49 38,75/16,72 39,96/16,91 41,48/17,21 43,56/17,80 46,76/19,15 48,85/19,8390°C 40,46/14,47 41,73/14,50 42,99/14,57 45,00/14,95 47,27/15,32 49,30/15,60 50,61/15,93

55

50 °C 30,26/15,25 32,50/16,37 35,88/18,22 39,83/21,13 42,70/23,88 44,65/26,52 47,05/32,7455 °C 33,15/16,22 35,92/17,44 39,82/19,55 42,30/21,30 44,35/22,63 46,78/24,72 50,26/30,8260 °C 35,79/16,55 38,87/17,99 42,81/20,08 44,97/21,33 46,76/22,39 49,19/24,22 53,09/29,9370 °C 40,15/17,35 42,12/18,20 43,71/18,85 45,28/19,10 47,15/19,75 50,52/21,43 53,30/23,1690 °C 44,96/17,28 45,87/17,40 47,23/17,59 48,96/17,96 51,40/18,49 53,87/19,24 55,27/19,40

60

50 °C 30,27/15,60 32,92/16,91 35,70/18,41 39,61/21,31 43,73/25,58 46,82/31,68 47,94/39,2455°C 33,08/15,95 35,57/17,25 39,34/19,34 43,84/22,50 47,40/26,00 49,81/29,28 51,97/35,9960°C 36,26/17,51 38,97/18,83 43,16/21,06 47,59/24,12 49,98/26,59 52,15/29,01 55,04/36,1570°C 41,23/18,18 44,32/19,48 47,88/21,36 49,70/22,21 51,58/23,21 54,17/24,59 57,89/28,5290°C 49,32/19,08 50,17/19,24 51,58/19,40 53,06/19,78 55,25/20,20 58,47/21,17 60,29/21,79

65

50 °C 30,71/15,63 32,81/16,58 35,90/18,38 39,88/21,24 44,18/25,96 47,18/31,98 48,30/39,9155 °C 33,10/15,82 35,67/16,96 39,47/19,18 43,94/22,32 48,64/26,94 52,51/34,33 53,73/42,1960 °C 36,57/17,56 39,02/18,72 43,35/20,95 47,67/24,02 53,12/29,49 55,70/34,47 57,46/42,5570 °C 41,34/18,17 44,73/19,68 49,74/22,24 53,69/24,86 55,74/26,20 58,12/27,88 62,12/33,5190 °C 51,20/19,61 54,37/20,84 55,91/21,42 57,53/21,79 59,52/22,03 62,69/23,24 65,09/24,24

70

50 °C 30,15/15,42 32,42/16,46 35,58/18,20 39,37/20,80 43,71/25,24 47,10/31,83 48,31/40,0455°C 32,67/15,67 35,63/16,99 39,33/19,04 43,65/22,02 48,69/27,20 52,48/34,42 54,01/44,0860°C 36,30/17,53 39,32/19,04 43,36/21,38 47,87/24,22 53,13/29,65 57,38/38,65 58,56/47,3770°C 41,08/18,33 44,92/19,88 49,72/22,25 55,72/26,32 59,59/30,14 62,04/32,87 65,30/40,2090°C 51,92/20,35 57,16/22,47 59,85/23,55 61,66/24,05 63,68/24,61 66,84/25,96 69,80/27,52

Fresh water module structure

FWM FRESH WATER MODULE PRODUCT DESCRIPTION

PS/1R SOLAR STRATIFIED TANK

Page 75: Tk en 2013 Solarspeicher

211

4

1

2

3

5

5

A

B

C

E

D

25 kPa

35 kPa

1 Fresh water station – module 12 Fresh water station – module 23 Fresh water station – module 3 (max. 3 modules)4 Circulation unit (optional)5 Overflow valve

A Backup water return flowB Backup water forward flowC Fresh water station – module 3 (max. 3 modules)D Circulation unit (optional)E Overflow valve

Circulation pumpAttachable to the fresh water module using a simple plug-in system. Temperature selection switch and time switch are integrated.

Cascade connection

Technical DescriptionItem no. 1610803

Circulation unit 230 V (50 Hz)

Power consumption 8 W

Nominal current < 0,1 A

1

3

8

9

7

6

2

5

5

41 Circulation pump2 Sealing ring3 Plug-in adapter4 Check valve5 Flat seal6 Shut-oª valve7 Union nut8 Eccentric9 Circulation line (not included in the delivery scope)

FWM FRESH WATER MODULE PRODUCT DESCRIPTION

PS/1R SOLAR STRATIFIED TANK

Page 76: Tk en 2013 Solarspeicher

212

DIAGRAM 1

PS/1R SOLAR STRATIFIED TANK

FWM

T

P

T

ÖlPe

llets

Gas

MM

EX

60°C Th

EX

3 9 106 874 201211 1918175 16

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 77: Tk en 2013 Solarspeicher

213

DIAGRAM 2

PS/1R SOLAR STRATIFIED TANK

Wär

me-

pump

e

FWM

T

P

T

M

EX

EX

3 9 106 874 2012

11 191817

5

16

M

M

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 78: Tk en 2013 Solarspeicher

214

DIAGRAM 3

PS/1R SOLAR STRATIFIED TANK

FWM

T

P

T

ÖlPe

llets

Gas

Festb

renn

-sto

ffkes

sel

MM

EX

EX

60°CTh

3 9 106 874 2012

11 1918175 16

31 32 33

R

30

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 79: Tk en 2013 Solarspeicher

215

DIAGRAM 4

PS/1R SOLAR STRATIFIED TANK

FWM

T

P

T

Festb

renn

-sto

ffkes

sel

MM

EX

EX

60°CTh

3 9 106 874 2012

11 1918175 16

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 80: Tk en 2013 Solarspeicher

216

DIAGRAM 5

PS/1R SOLAR STRATIFIED TANK

T

P

T

ÖlPe

llets

Gas

MM

38°-

65°CTh

EX

EX

3 9 106 874 2012

11 191817

5

16

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 81: Tk en 2013 Solarspeicher

217

PS/1R ACCESSORIES

Polyester fibre fleece insulation for PS/1RThree-part polyester fibre fleece insulation1, 100 mm, with textured grey polystyrene outer shell (RAL 9022), which is 1 mm thick. Adjustable clip locking rails, including lid and base insu-lation. Best heat insulation properties guaranteed, insulation fire resistance class B2, CFC-free and 100 % recyclable.

POLYESTER FIBRE FLEECE INSULATION

Specifications

Property Test method Value Units

Density - 12 kg/m3

Fogging behaviour DIN 75201 B < 0,2 mg

Formaldehyde Emission VDA 275 < 2 mg/kg

Fire test DIN 75200 < 100 mm/min

Fire resistance class DIN 4102 B2 -Fire resistance class in a compound DIN 4102 B2 -

Continuous connection temperature - max. 130 °C

Colour - white -Thermal conductivity of the insulation - 0,041 W/mK

Dimensions

Type ISOVL PS/1R 500

ISOVL PS/1R 800

ISOVL PS/1R 1000S

Item no. 1610797 1610798 1610799Diameter 850 mm 950 mm 1050 mmThickness 100 mm

Page 82: Tk en 2013 Solarspeicher

218

In compliance with DIN 4753 part 1 manufactured tank made of S 234 JR steel, rough on the inside with rust-protection primer on the outside. All required connections provided. Without insulation, max. operating pressure 3 bar, max. temperature +110 °C.

PS BACKUP TANK

Technical description

Max. operating pressure 3 bar

Max. temperature 110°C

Material S 235 JR; Metal plate wall thickness 3 mm, black

Installation Stand ring

Welded joint design DIN 4753 Part 3

Production DIN 4753 Part 1

Type PS 2000 PS 2500 PS 3000 PS 4000 PS 5000

Item no. 1610661 1610662 1610663 1610664 1610665

Height without insulation 2280 mm 2170 mm 2645 mm 2290 mm 2850 mm

Height with insulation 2380 mm 2270 mm 2770 mm 2400 mm 2910 mm

Cylinder height 1710 mm 1500 mm 2005 mm 1500 mm 2060 mm

Base and lid height 260 mm 310 mm 295 mm 370 mm 370 mm

Diameter without insulation 1100 mm 1300 mm 1250 mm 1600 mm 1600 mm

Diameter with insulation 1300 mm 1500 mm 1470 mm 1820 mm 1820 mm

Tilt height 2380 mm 2350 mm 2780 mm 2520 mm 2945 mm

Weight 305 kg 380 kg 415 kg 510 kg 520 kg

Metal plate wall thickness 3 mm 3 mm 3 mm 4 mm 4 mm

Cover and floor plate thickness 4 mm 5 mm 4 mm 5 mm 5 mm

Cylinder volume 1625 lt 1991 lt 2461 lt 3016 lt 4022 lt

Base and lid volume 140 + 140 lt 214 + 214 lt 190 + 190 lt 400 + 400 lt 400 + 400 lt

Total volume 1905 lt 2419 lt 3221 lt 3816 lt 4822 lt

Specifications

Type PS 500 PS 800 PS 1000B PS 1000S PS 1250 PS 1500

Item no. 1610655 1610656 1610657 1610658 1610659 1610660

Height without insulation 1760 mm 1910 mm 1950 mm 2120 mm 2200 mm 2190 mm

Height with insulation 1860 mm 2010 mm 2050 mm 2220 mm 2300 mm 2290 mm

Cylinder height 1390 mm 1500 mm 1500 mm 1710 mm 1740 mm 1650 mm

Base and lid height 160 mm 180 mm 200 mm 180 mm 205 mm 245 mm

Diameter without insulation 650 mm 750 mm 850 mm 790 mm 900 mm 1000 mm

Diameter with insulation 850 mm 950 mm 1050 mm 990 mm 1100 mm 1200 mm

Tilt height 1800 mm 1965 mm 2020 mm 2180 mm 2270 mm 2280 mm

Weight 130 kg 155 kg 185 kg 185 kg 215 kg 247 kg

Metal plate wall thickness 3 mm 3 mm 3 mm 3 mm 3 mm 3 mm

Cover and floor plate thickness 3 mm 3 mm 3 mm 3 mm 4 mm 4 mm

Cylinder volume 461 lt 663 lt 851 lt 838 lt 1107 lt 1295 lt

Base and lid volume 30 + 30 lt 47 + 47 lt 66 + 66 lt 50 + 50 lt 77 + 77 lt 90 + 90 lt

Total volume 521 lt 757 lt 983 lt 983 lt 1261 lt 1475 lt

PRODUCT DESCRIPTION PS

1) All size specifications are in a tolerance range of +/- 3%

SpecificationsSpecifications

Page 83: Tk en 2013 Solarspeicher

219

45°

D1

50

n o pg1

f

ai

h

de

b c

j

lm

k

D2

100

g2

100

1/2"

6/4"

6/4"

6/4"

6/4"

6/4"

6/4"

6/4"

6/4"

1/2"

1/2"

6/4"

2

1

3

4

6

5a

7

8

91011

12

13

15

14

5b

PS BACKUP TANKPS SPECIFICATIONS

Table of dimensions as per illustrations

Type PS500

PS800

PS 1000B

PS 1000S

PS 1250

PS 1500

PS 2000

PS 2500

PS 3000

PS 4000

PS 5000

a 1760 mm 1910 mm 1950 mm 2120 mm 2200 mm 2190 mm 2280 mm 2170 mm 2645 mm 2290 mm 2790 mmb 240 mm 265 mm 290 mm 270 mm 295 mm 340 mm 350 mm 400 mm 390 mm 450 mm 455 mmc 320 mm 345 mm 370 mm 350 mm 375 mm 420 mm 430 mm 480 mm 470 mm 480 mm 500 mmd 730 mm 790 mm 810 mm 850 mm 900 mm 910 mm 940 mm 920 mm 1080 mm 945 mm 1145 mme 1140 mm 1235 mm 1250 mm 1350 mm 1420 mm 1400 mm 1450 mm 1370 mm 1690 mm 1045 mm 1790 mmf 1550 mm 1680 mm 1700 mm 1850 mm 1940 mm 1890 mm 1960 mm 1810 mm 2295 mm 1870 mm 2370 mm

g1 1540 mm 1680 mm 1680 mm 1900 mm 1700 mm 1890 mm 1950 mm 1810 mm 2200 mm 1700 mm 2300 mmg2 – – – 1680 mm – – – – – – –h 1150 mm 1170 mm 1170 mm 1170 mm 1170 mm 1280 mm 1370 mm 1360 mm 1460 mm 1170 mm 1600 mmi 720 mm 725 mm 725 mm 725 mm 725 mm 775 mm 860 mm 880 mm 880 mm 725 mm 950 mmj 270 mm 350 mm 350 mm 350 mm 350 mm 350 mm 350 mm 400 mm 415 mm 350 mm 350 mmk 260 mm 325 mm 350 mm 330 mm 335 mm 400 mm 410 mm 450 mm 440 mm 495 mm 505 mml 710 mm 770 mm 790 mm 830 mm 880 mm 890 mm 920 mm 890 mm 1050 mm 915 mm 1115 mmm 1120 mm 1215 mm 1230 mm 1330 mm 1400 mm 1380 mm 1430 mm 1340 mm 1660 mm 1375 mm 1760 mmn 1430 mm 1535 mm 1550 mm 1740 mm 1800 mm 1760 mm 1830 mm 1670 mm 2155 mm 1725 mm 2225 mmo 1510 mm 1615 mm 1630 mm 1820 mm 1880 mm 1840 mm 1910 mm 1750 mm 2235 mm 1805 mm 2305 mmp 1565 mm 1695 mm 1710 mm 1900 mm 1960 mm 1920 mm 1990 mm 1830 mm 2315 mm 1885 mm 2385 mm

D1 650 mm 750 mm 850 mm 790 mm 900 mm 1000 mm 1100 mm 1300 mm 1250 mm 1600 mm 1600 mmD2 850 mm 950 mm 1050 mm 990 mm 1100 mm 1200 mm 1300 mm 1500 mm 1470 mm 1820 mm 1820 mmTilt

height 1800 mm 1965 mm 2020 mm 2180 mm 2270 mm 2280 mm 2380 mm 2350 mm 2780 mm 2520 mm 2945 mm

1) Insulation thickness of PS 3000, PS 4000 und PS 5000 is 110 mm

PS backup tank sleeve assignment

No. Dimensions Use

1 Rp 1½" Functional sleeve (plate heat exchanger connection etc.)

2 Rp 1½" Functional sleeve (plate heat exchanger connection etc.)

3 Rp 1½" Functional sleeve (plate heat exchanger connection etc.)

4 Rp 1½" Functional sleeve (plate heat exchanger connection etc.)

5a5b Rp 1½" Connection sleeve toPro-Clean® / FS tank

6 Rp 1½" Connection sleeve toPro-Clean® / FS tank

7 Rp 1½" Connection sleeve toPro-Clean® / FS tank

8 Rp 1½" Connection sleeve toPro-Clean® / FS tank

9 Rp ½" De-aeration

10 Rp ½" Temperature sensor

11 di=6mm Temperature sensor

12 di=6mm Temperature sensor

13 di=6mm Temperature sensor

14 Rp ½" Drain

15 di=6mm Access flange

* Only for PS1000S

*

1)

insulation

insulation

3/4" closed

tilt h

eigh

t

Page 84: Tk en 2013 Solarspeicher

220

PS BACKUP TANK

Polyester fibre fleece insulation for backup tanks PSThree-part polyester fibre fleece insulation1), 100 mm with textured grey polystyrene outer shell (RAL 9022), which is 1 mm thick. Adjustable clip locking rails, including lid and base insu-lation. Best heat insulation properties guaranteed, insulation fire resistance class B2, CFC-free and 100 % recyclable.

PS ACCESSORIES

Specifications

Property Test method Value Units

Density - 12 kg/m3

Fogging behaviour DIN 75201 B < 0,2 mg

Formaldehyde Emission VDA 275 < 2 mg/kg

Fire test DIN 75200 < 100 mm/min

Fire resistance class DIN 4102 B2 -Fire resistance class in a compound DIN 4102 B2 -

Continuous connection temperature - max. 130 °C

Colour - white -Thermal conductivity of the insulation - 0,041 W/mK

Dimensions

Type ISOVL PS 500

ISOVL PS 800

ISOVL PS 1000 B

ISOVL PS 1000 S

ISOVL PS 1250

ISOVL PS 1500

Item no. 1610873 1610874 1610875 1610876 1610877 1610878Diameter 850 mm 950 mm 1050 mm 990 mm 1100 mm 1200 mmThickness 100 mm

Type ISOVL PS 2000

ISOVL PS 2500

ISOVL PS 3000

ISOVL PS 4000

ISOVL PS 5000

Item no. 1610879 1610880 1610881 1610882 1610883Diameter 1300 mm 1500 mm 1470 mm 1820 mm 1820 mmThickness 100 mm 110 mm

Page 85: Tk en 2013 Solarspeicher

221

Specifications

Item no. 1610608

Thread Rp 1½"-R 1½"Thread length 400 mmDesign EPD-coatedSpanner size 55 mmMax. volume flow 5 m3/h

Inflow pipeThe inflow pipe provides a steady flow into the heating tank The distribution is optimised by the conical shape. Installation is possible on PS backup tanks with Rp 1 sleeves½ ” female thread. Assembly proceeds with the respective sleeves for the heating process.

PS BACKUP TANK ACCESSORIESINFLOW PIPE

Page 86: Tk en 2013 Solarspeicher

222

Solar hot water tank BE-SSP-2RHot water tank made of S 235 JR steel with one pipe heating coil at the top (secondary heat source) and one solar heat exchanger at the bottom (solar), with direct enamelling to DIN 4753, including magnesium anode. All required connections provided. Max. opera-ting pressure 10 bar, max. temperature +95 °C. Up to 500 litres, including insulation (fixed foam), more than 750 litres, without insulation. Option to install solar station and expansion container on tank.

PRODUCT DESCRIPTION BE-SS P-2R

SOLAR HOT WATER TANK BE-SSP-2R

GeneralBE-SSP-

2RBE-SSP-

2RBE-SSP-

2RBE-SSP-

2RBE-SSP-

2RBE-SSP-

2R

Designation Type 200 300 400 500 750 1000

Nominal volume lt 184 283 365 452 728 952Diameter D2 mm 540 600 700 700 950 1050Diameter without insulation d1 mm – – – – 750 850Height G mm 1432 1794 1591 1921 2043 2070Height without insulation mm – – – – 1931 1959Tilt height OK mm 1.514 1.876 1.712 2.023 2.098 2.150Insulation thickness mm 45 50 50 50 100 100Standing losses over 24 hours kWh 2,3 2,6 2,9 3,2 2,2 2,4

Max. operating pressureHot water

Solar Domestic water

barbarbar

31010

31010

31010

31010

31010

31010

Max. operating temperatureHot water

Domestic water°C°C

11095

11095

11095

11095

11095

11095

Standby volume lt. 88 121 133 202 353 462Weight kg 63 106 122 137 208 259Packaged weight kg 75 116 132 149 221 272

Specifications

Type BE-SSP-2R 200

BE-SSP-2R 300

BE-SSP-2R 400

BE-SSP-2R 500

BE-SSP-2R 750

BE-SSP-2R 1000

Item no. 1610711 1610712 1610713 1610714 1610715 1610716

Material S 235 JR

Surface treatment Outer wall Fixed foam Water enamel, black

Surface treatment Inner wall Direct enamelling in compliance with DIN 4753

Installation 3 adjustable feet

Corrosion protection Magnesium anode, insulated, installed from above (replace with chain anode)

InsulationCFC-free PU-foam, 50 mm, fixed foam,

with silver RAL 9007 covering filmThermal conductivity = 0.034 W/mK

Three part polyester fibre fleece insulation, with a grey outer top-coat of sturdy laminated polysty-rene (RAL 9022). With adjustable clip rails. Fire resistance class B2, including lid insulation, good ther-mal properties. CFC-free and 100% recyclable.

Page 87: Tk en 2013 Solarspeicher

223

(9) (18)

(9) (18)d1D2

0 0 0 0

d1D2

Connection dimensions

Nr. BE-SSP-2R 200 300 400 500 750 1000

Connection sizeCold waterHot water

1513

KWWW

Rmmmm

3/4"55

1369

1"90

1728

1"55

1526

1"55

1856

1 1/4"99

1887

1 1/4"103

1905Connection sizeSolar forward flow / solar return flow

11 / 12 SV / SR Rmm

1"687

1"845

1"909

1"966

1"830

1"839

Connection sizeHeating forward flowHeating return flow

14

HVHR

Rmmmm

1"1147

787

1"14251065

1"13551007

1"16051115

1"14301115

1"14391124

Connection sizeCirculation

3 Z Rmm

3/4"900

3/4"1180

3/4"1112

3/4"1265

3/4"1205

3/4"1214

Sensor tube (dia. 6 mm) 8a8b

HeatingSolar

mmmm

1147 281

1290 405

1217 319

1410 381

1296 402

1314 411

Access flangeDummy flange diameter

17 DNTK

mmmm

247150

310150

276150

276150

378225

386225

Sleeve for electric heating 5 EP (Rp 1½") mm 737 1015 957,5 1040 1015 1024De-aeration 18 RP 1" 1" 1" 1" 1 1/4" 1 1/4"Magnesium anode 9 RP 1" 1" 1" 1" 1 1/4" 1 1/4"

BE-SSP-2R SPECIFICATIONS

SOLAR HOT WATER TANK BE-SSP-2R

Register for secondary heat sourceUpper heating surfaceVolume of the heating heat exchangers

m2

I0,604,20

0,85,50

0,866,00

1,087,57

1,178,15

1,379,60

Rated load

Rated lower power outputRated upper power output

tKW = 10°CtSp = 60°C

tWW = 45°C

4,22,3

8,42,5

15,25,7

19,18,9

21,06,2

26,07,1

Drinking-water side pressure dropFor continuous output

mbar 10 8 11 14 3 5

Solar registerLower heating surfaceVolume of the solar heat exchangersrecommended collector area

m2

Im2

1,007,00

6

1,309,00

8

1,7011,70

10

1,8212,75

12

1,9013,26

14

2,0614,42

16

BE-SSP-2R 200-500 litres BE-SSP-2R 750-1000 litres

WW (13)

WW (13)OK

OK

EP (5) EP (5)

DN (17)DN (17)

G

G

HV (1)HV (1)

HF (8a)HF (8a)

Z (3)Z (3)

HR (4)HR (4)

SV/SR (11/12)

SV/SR (11/12)

SF (8b)SF (8b)

KW (15)KW (15)

Page 88: Tk en 2013 Solarspeicher

224

PRESSURE DROP CURVE FOR REGISTER BE-SSP-2R

SOLAR HOT WATER TANK BE-SSP-2R

0

200

400

600

800

1000

1200

0 1 2 3 4 5 6

0

100

200

300

400

500

600

700

0 1 2 3 4 5 6

0

200

400

600

800

1000

1200

0 1 2 3 4 5 6

0

100

200

300

400

500

600

700

0 1 2 3 4 5 6

BE-SSP-2R 200

BE-SSP-2R 300

BE-SSP-2R 400

BE-SSP-2R 500

BE-SSP-2R 750

BE-SSP-2R 1000

Pressure drop BE-SSP-2R upper secondary heat source register

Pressure drop BE-SSP-2R lower solar register

BE-SSP-2R 200

BE-SSP-2R 300

BE-SSP-2R 400

BE-SSP-2R 500

BE-SSP-2R 750

Q (m³/h)

Q (m³/h)

p (mbar)

p (mbar)

BE-SSP-2R 1000

Pressure drop with water at 80 °C (density 0.973 g/cm³, kinematic viscosity 0.37 mm²/s)

Pressure drop with water-propylene glycol 1.2 (60%/40%) at 60 °C (density 1.013 g/cm³, kinematic viscosity 0.37 mm²/s)

Page 89: Tk en 2013 Solarspeicher

225

PERFORMANCE CURVES OF BE-SS P-2R COILS

SOLAR HOT WATER TANK BE-SSP-2R

0

5

10

15

20

25

30

35

40

45

0 1 2 3 4 5 6 C [m³/h]

P [kW]

0

100

200

300

400

500

600

700

800

900

1000

1100

L [l/h]

ΔT = 30°C

ΔT = 20°CΔT = 10°C

0 1 2 3 4 5 6 C [m³/h]0

10

20

30

40

50

60

70

80

90

100P [kW]

0100200300400500600700800900100011001200130014001500160017001800190020002100220023002400

L [l/h]

ΔT = 30°C

ΔT = 20°C

ΔT = 10°C

0

10

20

30

40

50

60

70

80

90

0 1 2 3 4 5 6 C [m³/h]

P [kW]

01002003004005006007008009001000110012001300140015001600170018001900200021002200

L [l/h]

ΔT = 30°C

ΔT = 20°C

ΔT = 10°C

0

10

20

30

40

50

60

70

80

0 1 2 3 4 5 6 C [m³/h]

P [kW]

0100200300400500600700800900100011001200130014001500160017001800190020002100

L [l/h]

ΔT = 30°C

ΔT = 20°C

ΔT = 10°C

0 1 2 3 4 5 6 C [m³/h]

P [kW]

010020030040050060070080090010001100120013001400150016001700

L [l/h]

ΔT = 30°C

ΔT = 20°C

ΔT = 10°C

20

50

70

0 1 2 3 4 5 6 C [m³/h]0

10

30

40

60

80

90

100

110

P [kW]

02004006008001000120014001600180020002200240026002800

L [l/h]

ΔT = 30°CΔT = 20°C

ΔT = 10°C

50

10152025303540455055606570

BE-SSP-2R 200

Tank - performance chart

Tank - performance chart

Tank - performance chart

Tank - performance chart

Tank - performance chart

Tank - performance chart

BE-SSP-2R 400

BE-SSP-2R 750

BE-SSP-2R 500

BE-SSP-2R 300

BE-SSP-2R 1000

T1 = 90°C

T1 = 90°C

T1 = 90°C

T1 = 90°C

T1 = 90°C

T1 = 90°C

T1 = 90°C

T1 = 90°C

T1 = 90°C

T1 = 90°C

T1 = 90°C

T1 = 90°C

T1 = 70°C

T1 = 70°C

T1 = 70°C

T1 = 70°C

T1 = 70°C

T1 = 70°C

T1 = 70°C

T1 = 70°C

T1 = 70°C

T1 = 70°C

T1 = 70°C

T1 = 70°C

T1 = 55°C

T1 = 55°C

T1 = 55°C

T1 = 55°C

T1 = 55°C

T1 = 55°C

Solar

Solar

Solar

Solar

Solar

Solar

Heating

Heating

Heating

Heating

Heating

Heating

T1 = 55°C

T1 = 55°C

T1 = 55°C

T1 = 55°C

T1 = 55°C

T1 = 55°C

T1 = 80°C

T1 = 80°C

T1 = 80°C

T1 = 80°C

T1 = 80°C

T1 = 80°C

T1 = 80°C

T1 = 80°C

T1 = 80°C

T1 = 80°C

T1 = 80°C

T1 = 80°C

Page 90: Tk en 2013 Solarspeicher

226

DIAGRAM 1

SOLAR HOT WATER TANK BE-SSP-2R

1 3 4 5

11/1

2

1513

9

8a 8b

P

EX

MM

Th

R

Heat

ing

forw

ard

flow

/Sol

ar V

LCh

eck

valv

eSe

nsor

Circ

ulat

ion

pum

pBl

ocki

ng v

alve

Pres

sure

relie

f val

veTh

ree-

way

con

trol v

alve

/Mix

ing

valv

e

Ther

mo-

, man

omet

erDo

mes

tic h

ot w

ater

mix

ing

valv

e

Prio

rity

flap

Cont

rol u

nit

Heat

ing

retu

rn fl

ow/S

olar

RL

Cont

rol

Hot w

ater

Cold

wat

er

Circ

ulat

ion

Corr

ugat

ed c

onne

ctio

n pi

pe

Page 91: Tk en 2013 Solarspeicher

227

Dimensions

Type ISOVL-BE-SSP-2R 750 ISOVL-BE-SSP-2R 1000

Item no. 1610709 1610710

Diameter 950 mm 1000 mm

Thickness 100 mm 100 mm

Polyester fibre fleece insulation for solar tank BE-SSP-2RThe outer shell is made of hard synthetic polystyrene film, which is 1 mm thick with a grey (RAL 9022) textured surface. The inner insulation shell is made of polyester fibre fleece. The three-part shell is assembled using adjustable clip locking rails. Including lid and base insulation as well as EPS sealing plugs. Entire insulation: Fire resistance class B2, contains no CFCs and is 100% recyclable.

SOLAR HOT WATER TANK BE-SSP-2RACCESSORIES BE-SSP-2R

Specifications

Property Testmethode Wert Einheit

Density - 12 kg/m

Fogging behaviour DIN 75201 B < 0,2 mg

Formaldehyde emission VDA 275 < 2 mg/kg

Fire test DIN 75200 < 100 mm/min

Fire resistance class DIN 4102 B2 -

Fire resistance class in com-pound DIN 4102 B2 -

Continuous connection tem-perature - max. 130 °C

Colour - white -

Thermal conductivity of the insulation - 0,041 W/mK

Page 92: Tk en 2013 Solarspeicher

228

Flange platesFlange plates, double enamelled or varnished black as required, including seal and screws.Flange platesFlange plates, double enamelled or varnished black as required, including seal and screws.

Specifications

Type FLPS 34 FLPS 1 FLPE-SSP 64

Item no. 1610041 1610040 1610204

Material S 235 JR S 235 JRColour Black RAL 9017 Enamelled DIN 4753Plate thickness (Maß x)

10 mm 10 mm

Suitable for PSN tank BE-SSP tank up to 500 litres

Sealing side

enamelled

FLPE 64 BE-SSP-E up to 500 l flange plate DN 110

TANK ACCESSORIESFLANGE PLATES

Page 93: Tk en 2013 Solarspeicher

229

Solar/heating plate heat exchangerThe plate heat exchangers are made of thin, corrugated stainless-steel (AISI 316) plates, soldered together under vacuum using copper as solder. Max. design temperature is 160 °C, max. design pressure is 16 bar for types PWT 10N-50N and 32 bar for all the other types.

Solar/swimming pool plate heat exchangerThe plate heat exchangers are made of thin corrugated stainless-steel (AISI 316) plates, joined using stainless-steel diªusion technology. (Corrosion resistant like stainless-steel) A higher pressure, temperature and corrosion resistance compared to copper-soldered plate heat exchangers is achieved in this manner. (See following pages).

Thermal insulationMade of polyurethane with blue ABS coating. Insulation thickness: 30 mm, max. temperature: 140 °C.

Screw connectionsMade of red brass with male thread.

Foot and mounting bracketsMade of galvanised steel. Types PWT 100N-200N may be floor or wall mounted. Types PWT 300N-500N may only be floor mounted.

PLATE HEAT EXCHANGER

TANK ACCESSORIES

Specifications

Type PWT 10N PWT 20N PWT 30N PWT 50N PWT 80N PWT 100N

Item no. 1610364 1610365 1610366 1610367 1610368 1610369Max. collector surface area up to 10 m2 up to 20 m2 up to 30 m2 up to 50 m2 up to 80 m2 up to 100 m2

Power 7 kW 14 kW 21 kW 35 kW 56 kW 70 kWPressure drop, primary 9.19 kPa 10.8 kPa 11.6 kPa 12.7 kPa 9.97 kPa 10.7 kPaPressure drop, secondary 9.04 kPa 12 kPa 13.6 kPa 16 kPa 14.1 kPa 15.1 kPaHeight without insulation 324 mm 324 mm 324 mm 324 mm 526 mm 526 mmHeight with insulation 384 mm 384 mm 384 mm 384 mm 588 mm 588 mmWidth without insulation 94 mm 94 mm 94 mm 94 mm 111 mm 111 mmWidth with insulation 157 mm 157 mm 157 mm 157 mm 182 mm 182 mmDepth without insulation 50 mm 59 mm 68 mm 92 mm 151 mm 175 mmDepth with insulation 113 mm 113 mm 113 mm 158 mm 160 mm 257 mmWeight (net/operation) 1.86/2.17 kg 2.34/2.82 kg 2.82/3.47 kg 4.10/5.19 kg 12.1/15.8 kg 14.3/18.9 kgConnections (solar-secondary) 1" - 1" 1" - 1" 1" - 1" 1" - 1" 1" - 1 ¼" 1" - 1 ¼"

Type PWT 200N PWT 300N PWT 500N PWT-SB 20 PWT-SB 50 PWT-SB 100

Item no. 1610370 1610371 1610372 1610373 1610374 1610375Max. collector surface area up to 200 m2 bis 300 m2 bis 500 m2 up to 20 m2 up to 50 m2 up to 100 m2

Power 140 kW 220 kW 350 kW 12 kW 30 kW 60 kWPressure drop, primary 12.7 kPa 14,1 kPa 13,8 kPa 1.37 kPa 1.64 kPa 2.08 kPaPressure drop, secondary 15.8 kPa 16,1 kPa 16,6 Kpa 5.82 kPa 7.61 kPa 8.95 kPaHeight without insulation 526 mm 616 mm 616 mm 310 mm 310 mm 310 mmHeight with insulation 588 mm 670 mm 670 mm 360 mm 360 mm 360 mmWidth without insulation 111 mm 191 mm 191 mm 111 mm 111 mm 111 mmWidth with insulation 182 mm 240 mm 240 mm 185 mm 185 mm 185 mmDepth without insulation 295 mm 198 mm 283 mm 97 mm 150 mm 246 mmDepth with insulation 304 mm 247 mm 334 mm 112 mm 160 mm 257 mmWeight (net/operation) 25.4/34.8 kg 24 / 33,5 kg 33,7 / 49,5 kg 4.36/5.22 kg 7.11/9.07 kg 12.1/16.1 kgConnections (solar-secondary) 1" - 1 ¼" 2" - 2" 2" - 2" 1" - 1¼" 1" - 1¼" 1" - 1¼"

AccessoriesType Height Width Suitable for

Mounting brackets BB 80-200 155 mm 100 mm PWT 100N-200NFoot bracket FK 200-500 199 mm 260 mm PWT 300N-500N

Page 94: Tk en 2013 Solarspeicher

230

0,00

5,00

10,00

15,00

20,00

25,00

30,00

35,00

40,00

45,00

150450

7501050

15002250

30003700

59508950

12650

PWT 10N PWT 20N PWT 30N PWT 50NPWT 80N PWT 100N PWT 200N PWT 300NPWT 500N PWT -SB 20 PWT -SB 50 PWT -SB 100

0,00

10,00

20,00

30,00

40,00

50,00

60,00

200600

10001400

20003000

40005000

800012000

17000

PWT 10N PWT 20N PWT 30N PWT 50NPWT 80N PWT 100N PWT 200N PWT 300NPWT 500N PWT -SB 20 PWT -SB 50 PWT -SB 100

TANK ACCESSORIES PLATE HEAT EXCHANGER PRESSURE DROP

Flow quantities l/h

Plate heat exchanger primary side pressure drop (prop. glycol 46%)

Pres

sure

dro

p kP

a

Plate heat exchanger secondary side pressure drop (water)

Flow quantities l/h

Pres

sure

dro

p kP

a

Page 95: Tk en 2013 Solarspeicher

231

Effects of water constituents in hot water sys-tems on copper soldered plate heat exchangersThe following water quality values should be observed for hot water systems in order to minimise the corrosion eªects in copper soldered plate heat exchangers:

Further corrosion-relevant factors include:Water contamination, flow rates, impurities/incrustation in heat exchangers and mixing installations. The figures are provided as guidelines and do not represent a basis for warranty.

Effects of chloride ion concentration and temperature on pitting and stress crack corrosion tendency in stainless-steel.

Other factors influencing these types of

corrosion include: • pH value• Surface properties • Water velocity • Impurities (biological and incrustation) • Contaminants such as CO, HS, SO, iron • Redox potential of the solution (depending on oxidizing substances

such as oxygen, hypochlorous acids, Sodium bicarbonate)

pH value 7 to 9 Free chlorine < 0.5 ppmSO4

-- < 100 ppm Fe+++ < 0.5 ppmHCO3

-/SO4-- > 1 Mn++ < 0.05 ppm

Cl- < 50 ppm CO2 < 10 ppmPO4

-- < 2 ppm H2S < 50 ppbNH3 < 0.5 ppm Conductivity > 50 μS/cm

< 600 μS/cm Wall tempera-ture

< 80 °CSolar/heating

PrimarySolar

SecondaryHeating

Solar/swimming pool

PrimarySolar

SecondarySwimming

pool

PLATE HEAT EXCHANGER TEMPERATURE EXAMPLES

TANK ACCESSORIES

No corrosion

Corrosion

Alloy 20/16/6 (Avesta 254 SMO)

This information is given as a guide-line only and is not a warranty

Page 96: Tk en 2013 Solarspeicher

232

EEH electric screw-in heating elementThese electric screw-in heating elements are used for heating water in boilers and backup tanks. They have an external thermostat and an integrated safety temperature limiter. With a 1½" connection and an unheated zone of 150 mm, suitable for use in containers with up to 150 mm insulation. The extension sleeve required for this purpose (= reduction from 2", item no. 1610609) is available as an accessory. Protection class IP 44.

ImportantIn accordance with VDE regulation VDE0700, Part 73 (open containers) and Part 253 (closed containers), a scalding safeguard (= domestic hot water mixing valve) is compulsory for installation of an electrical immersion heater with a control range above 60 °C!

Pipe material stainless-steel (incoloy)

Surface loading up to 12 W/cm2

Thermostat external with safety temperature limiter

Construction soldered Protection class IP 44

Immersion depth to 690 mm

Approved according to VDE regulations

Specifications

Type Power kW Voltage Immersion depth Control range Item no.

EEH 2000 2.00 230 320 mm 5-75 °C 1610468

EEH 2500 2.50 230 390 mm 5-75 °C 1610469

EEH 3000 3.00 230 390 mm 5-75 °C 1610470

EEH 3750 3.75 400 390 mm 5-75 °C 1610471

EEH 4500 4.50 400 470 mm 5-75 °C 1610472

EEH 6000 6.00 400 470 mm 5-75 °C 1610473

EEH 9000 9.00 400 690 mm 5-75 °C 1610474

Product benefits

TANK ACCESSORIES ELECTRIC SCREW-IN HEATING ELEMENT

150 mm unheated zone

6/4" male thread

Housingmax

. 38

mm

Page 97: Tk en 2013 Solarspeicher

233

EFH Electric screw-in heating elementThe electric flange heating provides hot water heating in larger boilers and backup tanks. Installation by flange connections of dimension DN 200. Unheated zone 150 mm long. The flange heating is installed as a dual circuit with, in each case, an external thermostat and a safety temperature limiter. Temperature control in the range 5-75 °C. Safety temperature limiter fixed at 95 °C. Protection class IP 44.

ImportantIn accordance with VDE regulation VDE0700, Part 73 (open containers) and Part 253 (closed containers), a scalding safeguard (= domestic hot water mixing valve) is compulsory for installation of an electrical immersion heater with a control range above 60 °C!

Pipe material stainless-steel (incoloy)

Surface loading up to 12 W/cm2

Thermostat external with safety temperature limiter

Construction soldered Protection class IP 44

Immersion depth to 700 mm

Approved according to VDE regulations

Specifications

Type Power kW Voltage Installation depth Item no.

EFH 12 12 400 550 mm 1610483

EFH 18 18 400 550 mm 1610484

EFH 30 30 400 700 mm 1610485

Product benefits

TANK ACCESSORIES EFH ELECTRIC FLANGE HEATING

Installation depth

Flange DN 200

245 mm diameter bolt circle

Page 98: Tk en 2013 Solarspeicher

234

TANK ACCESSORIESCIRCULATION UNIT

DescriptionThis pump group provides hot water circulation in sanitary systems The advantages are the immediate availability of hot water (lower water consumption) and protection from Legionella. The hot water temperature is always held constant by action of the integrated thermostatic mixing valve. A bypass from the circulation pipe to the mixing valve minimises the energy loss in the hot water circulation. Unfavourable fluid flow is prevented by integrated check valves. The ready-to-install component is completely insulated and assembled. The circulation pump can be adjusted to the desired circulation temperature by means of the in-built thermostat.

SpecificationsType ALS 1500

Item no. 1610610

Connections 1" male threadMax. discharge capacity 1500 l/h with 1bar pressure dropInsulation Material EPP

Thermal conductivity 0.041 W/mKMax. temperature 120 °C

Temperature for short periods up to 180 °CHeight 360 mmWidth 340 mmDepth 180 mm

Individual parts Under shell 360 x 340 x 65Over shell 360 x 340 x 115

Circulation pump Type Laing ECOCIRC-E1 15/700BRInstallation length 65 mm

Max. delivery pressure 15 kPaTemperature range -10 °C/+110 °CHousing material Bronze

Max. power consumption 8 WMax. operating pressure 10 bar

Thermostat adjustment range 20 °C-70 °C

E1-15/700 B power consumption

Pow

er c

onsu

mpt

ion

(W)

E1-15/700 B characteristics curves Pump capacity (l/h)

Pump characteristics curves and power consumption

Pum

p ca

paci

ty (m

)

0 200 400 600 800 1000 12000,0

0,2

0,4

0,6

0,8

1,0

1,2

1,4

1,6

0

8

16

24

32

Page 99: Tk en 2013 Solarspeicher

235

Shut-off valve with temperature measurement Material BrassTemperature range 0 °C-120 °C

Dimensions 1"Installation length 65 mm

Installation location Hot water pipeMixed water pipe

Shut-off valve with sensor thimble Material BrassDimensions 1"

Installation length 65 mmInstallation location Circulation pipe

Shut-off valve Material BrassDimensions 1"

Installation length 65 mmInstallation location Cold water pipe

Circulation pipeCheck valves Material Plastic

Installation location Mixing valve on hot water sideMixing valve on cold water side

Cold water ball valveBy-pass

Circulation pipeThermostatic mixing valve Material Brass

Dimensions 1"Max. hot water temperature 85 °C

Max. static pressure 10 barOperating pressure 0.2-5 bar

Temperature adjustment range 30-65 °CFlow at 3 bar 57 l/m

Temperature deviation 1.5 °CAnti-scalding protection in compliance with EN1111 and EN1287

Piping Material BrassDimensions 1"

Installation options Wall mountingMounting materials Screws and anchors included in the scope of delivery

TANK ACCESSORIESCIRCULATION UNIT

5

6

7

8

9

1 2 3

4

HW tank HW circulation

Cold water Cold water circulation

1 Shut-oª valve with temperature indicator2 Shut-oª valve with temperature indicator3 Shut-oª valve with thimble (pump on/oª)4 Circulation pump5 KFE-valve (flushing connection, de-aeration)6 Check valve7 Check valve8 Shut-oª valve9 Check valve

Functional diagram

Page 100: Tk en 2013 Solarspeicher

236

TANK ACCESSORIESCIRCULATION UNIT

Pressure drop curves

1

10

100

1. 000

000.001000.01000.100101

1

10

100

1. 000

000.001000.01000.100101

Pressure drop for circulation unitCirculation circuit

Pressure drop for circulation unitHot water circuit

Flow (l/h)

Pres

sure

dro

p (m

bar)

Pres

sure

dro

p (m

bar)

Flow (l/h)

Page 101: Tk en 2013 Solarspeicher

237

TANK ACCESSORIESSLUDGE SEPARATOR FOR HEATING CIRCUITS

MICROBUBBLE DEAERATOR FOR HEATING CIRCUITS

Sludge separator for heating circuitsThe sludge separtor removes sludge particles with dimensions greater than 5 µm from the system water. The captured sludge particles can be rinsed away while the system is in operation. When the drainage tap is opened the accumulated contamination can be quickly pushed out. The ready-to-use insulation has a low thermal conductivity as well as excellent temperature stability and can be easily fitted to the sludge separator by separation along the cutting marks with a cutting knife.

SpecificationsDesignation Sludge separator for heating circuitItem no. 1610604Type SA 64Material BrassConnection (dimension d) G 6/4"Max. operating pressure 10 barMax. temperature 110 °CDimensions H=197 mm, L=88 mmWeight 1.5 kgInsulation EPP hard foam (CFC-free,100% recyclable), H=180 mm, insulation thickness 18 mm, 0.035 W/mK

SpecificationsDesignation Microbubble deaerator for heating circuitsItem no. 1610606Type LA 64Material BrassConnection (dimension d) G 6/4"Max. operating pressure 10 barMax. temperature 110 °CDimensions H=234 mm, L=88 mmWeight 1.6 kgInsulation EPP hard foam (CFC-free,100% recyclable), H=275 mm, insulation thickness 18 mm, 0.035 W/mK

Microbubble deaerator for heating circuitsThe microbubble deaerator has been developed for fully automatic removal of air from water/glycol mixtures (max. 40% glycol). The ready-to-use insulation has a low thermal conductivity as well as excellent temperature stability and can be easily fitted to the micro-bubble deaerator by separation along the cutting marks with a cutting knife.

Page 102: Tk en 2013 Solarspeicher

238

Boiler safety groupBoiler safety group 24 provides optimum protection from exceeding permissible pressures in closed drinking water heaters (TWE), in compli-ance with DIN 1988, part 2; DIN 4753, part 1 and DIN EN 1488. It meets noise protection standards in compliance with DIN 4109 (noise protection in high-rise construction) Class 1 and contains, in compact form, all the components that must be fitted to drinking water heaters as stipulated by DIN 1988 and DIN EN 1488. The pressure relief valve protects the downstream drinking water heater and the return flow inhibitor prevents the heated drinking water from flowing back.

Nominal width DN 20G 3/4"

A 3/4"Unit dimensions L (mm) 205

l (mm) 140H (mm) 100h (mm) 115

Max. nominal volume of the drink-ing water heater (TWE)

(l) 1000

TWE heating power (kW) max. 150

TANK ACCESSORIESBOILER SAFETY GROUP

DVGW Certified DN 20

Specifications

Type BSG 3/4 "

Item no. 1610487

Dimensions DN20

Connection G 3/4"

Input pressure 10 bar in compliance with DIN EN 1488

Operating pressure max. 80% of the pressure relief valve response pressure

Operating temperature max. 30 °C inlet temperature

Response pressure factory-set 6 bar

Component test no. TÜV-SV-05-545-DN-W-p

Installation position any

Flow rate 4.0 m3/h at Δp 1.0 barABP-No. PA-IX 1794/I

DVGW-No DVGW NW-6311AP2713

Pressure relief valve response pressure 6 bar

Page 103: Tk en 2013 Solarspeicher

239

DesignThe safety group consists of a shut-oª valve and a return flow inhibitor with testing device (2 shut-oª valves with DN 20), pressure gauge con-nection and diaphragm pressure relief valve as well as drain funnel with pipe interrupter, which prevents siphoning back of the draining water. The easily exchangeable diaphragm pressure relief valve, with wear-resistant stainless-steel seat, adapts to diªerent installation conditions thanks to a threaded connection that can be turned through 360 degrees. MaterialsAll materials used for the safety group, meet the high requirements of DIN 1988. Plastics and elastomers coming into contact with water con-form to the German plastics and drinking water (KTW) recommendations of the German Public Health Department In particular, all materials are corrosion resistant. Housings, internal components and screw connections are manufactured from high-quality, low-lead brass alloy. The sprung caps of the pressure relief valve are made from glass reinforced plastic, the springs of the pressure relief valve are made from spring steel wire and the return flow inhibitors from stainless-steel.

InstallationThe response pressure of the pressure relief valve may not exceed the permissible operating pressure of the drinking water heater. The di-mensions of the safety group depend on the volume and heating power of the drinking water heaters. The safety group is engaged if the supply pressure does not exceed 80% of the response pressure on the pressure relief valve.

AssemblyThe safety group must always be installed, tension-free, upstream of the drinking water heater, paying attention to the flow direction, in the cold water inlet line which has been well flushed beforehand. The special design of the group makes installation possible with an angle type or straight through type configuration, in horizontal or vertical pipes. The installation is carried out so that no shut-oª valves, filters or narrowing of the pipe are located between the pressure relief valve and the drinking water heater. The fitting should be easily accessible for maintenance and service work. Therefore, the safety group should be arranged above the drinking water heater. This location facilitates straightforward exchange of the pressure relief valve without the necessity of first emptying the drinking water heaters. Should this not be possible, due to the particular installation conditions, then the soldered fittings set (accessories) enables an extension of the connecting pipe to the pressure relief valve.

MaintenanceTo achieve a long operating life for the safety group it is advisable to carry out regular maintenance work in accordance with DIN 1988, part 8. The seat and seals on the pressure relief valve can be cleaned without altering the pressure. Exchange of the stainless-steel seats is equally problem free. The nominal size DN 20 allows replacement of the return flow inhibitors without emptying the drinking water heaters. The component-tested, exchangable pressure relief valve makes replacement possible without dismantling the complete fitting.

Components

1) Integrated pressure relief valve 6 bar

2) Pressure-gauge plug

3) 1. Shut-off valve

4) 2. Shut-off valve

5) Funnel

6) Return flow inhibitor

7) Assembly spanner for exchanging upper part Max. torque 15 Nm

BOILER SAFETY GROUP

TANK ACCESSORIES

Page 104: Tk en 2013 Solarspeicher

240

Boiler safety centreThe boiler centre safeguards closed drinking water heaters, up to a maximum volume of 560 l, in compliance with DIN 1988, part 2; DIN 4753, part 1; DIN 4807, Part 5 and DIN EN 1488. In compliance with DIN 1988 and DIN EN 1488 it contains the components that are required to be fitted to the input side of drinking water heaters. This equipment includes a flow unit with integrated maintenance shut-oª, as well as a compact flow-through membrane expansion tank (MAG) with a nominal volume of 12 l or 18 l, in compact form.

Nominal width – DN 20A G ¾"A1 G 1"

Unit dimensions L (mm) 285h (mm) 80-90 (adjustable)H (mm) 305 (12 litre MAG), 385 (18 litre MAG)

D (mm) 280

TANK ACCESSORIESBOILER SAFETY CENTRE

DVGW Certified

Specifications

Type BCS-12l BCS-18l

Item no. 1610488 1610489

Dimensions DN20

Connection G 3/4"

Inlet pressure 10 bar in compliance with DIN EN 1488

Operating pressure max. 80% of the pressure relief valve response pressure

Operating temperature max. inlet temperature 30 °C

Response pressure 6, 10 bar through enclosed cartridges

Component test no. TÜV-SV-05-545-DN-W-p

Installation position any

Flow rate 1.9 m3/h at 0.2 bar Δp/4.5 m3/h at 1.0 bar ΔpABP-No. PA-IX 7728/I

DVGW-No. NW-6160AT2654

Membrane expansion tank (MAG) 12 litres 18 litres

Pressure relief valve response pressure 6 bar 10 bar

Max. drinking water heater volume 200 l 560 l

Page 105: Tk en 2013 Solarspeicher

241

DesignThe safety centre contains a connection for an additional cold water application, a double shut-oª valve with integrated test capability for the return flow inhibitor, a return flow inhibitor, a pressure relief valve with stainless-steel seat and drain funnel, a flow unit with integrated main-tenance shut-oª valve for the membrane expansion tank as well as a mounting plate with spacer fitting. The special design of the group makes installation possible with an angle type or straight through type configuration, in horizontal or vertical pipes. The diaphragm pressure relief valve adapts to diªerent installation conditions and can be turned through 360°. The mounting plate is designed for safe and rapid installation. The safety centre is tested for sound insulation and meets the requirements of sound insulation class 1.

MaterialsThe housing is made from low lead content, red brass alloy which is resistant to loss of zinc plating. All wearing parts are made from stainless-steel and all pressure bearing plastic parts are made from glass reinforced plastic. Diaphragms and sealing rings are made from heat and ageing resistant plastics with rubber-elastic properties and the springs are wound from corrosion protected spring steel wire and/or rustproof steel. The membrane expansion tank is constructed from coated steel and the membrane of the tank from Nitril rubber NBR. All plastic parts which come into contact with the drinking water meet the German plastics and drinking water (KTW) recommendations of the German Public Health Department.

InstallationThe installation can be carried out either in proximity to the drinking water heaters or in the area where services enter the house. The water supply connection to the building must be fitted with a filter and a pressure reducer. The output pressure adjusted here must not exceed 80% of the response pressure on the pressure relief valve. For wall-mounted installations, the mounting plate provides the required gaps to the wall for the membrane expansion tank as well as the complicated attachment of the membrane expansion tank with the console and mountings. The various installation types make all flow directions possible.

AssemblyBefore assembly, the piping should be carefully flushed. After this the unit should be installed tension-free. A distance of 80 mm to the wall is achieved using the mounting plate supplied. A spacer fitting can be used to adjust this distance between 80 and 95 mm. The drain funnel of the pressure relief valve has a length spacer which can be extended to 20 mm. In place of this funnel, and in order to extend it, it is possible to use a drain line of (22 mm) copper tube.

MaintenanceThe forward gas pressure in the membrane expansion tank must be set 0.2 bar below the static pressure of the installation. To ensure the enduring operation of the safety centre, regular maintenance of the unit's components is required (see DIN 1988, Part 8). Yearly inspection should be performed on the forward pressure of the membrane expansion tank and on the operation of the return flow inhibitor. The pressure relief valve can be cracked open by the turning handle. The sensible construction of the unit allows problem free maintenance or repair of all the individual components.

Components

1) Exchangeable upper part 6 bar 10 bar

2) Niro seat

3) Diaphragm pressure relief valve, complete

4) Pressure-gauge plug

5) Double shut-off valve

6) Assembly spanner for exchanging upper part Max. torque 15 Nm

7) Maintenance cap

8) Return flow inhibitor

9) Plug

10) Membrane expansion tank 12 litres 18 litres

Not illustrated: Drain funnel to the pressure relief valve

BOILER SAFETY CENTRE

TANK ACCESSORIES

Page 106: Tk en 2013 Solarspeicher

242

VM extension sleevefor EHH electric screw-in heating elementFor installation of an electric screw-in heating element in a Pro-Clean®, Pro-Heat or FS tank. EPD-coated.

Boiler thermostat Boiler thermostat for floating switching of an external consumer, installed in a hot water tank with thimble and open/close contact. Control range 30-90 °C.

Specifications

Type BT 210 BT 100

Item no. 1610318 1610320Control unit housing Material synthetic resin

Max. temperature 55 °C (approx.)Protection class IP 40Strain relief provided (cable clip in housing)Dimensions (D x W x H) 45 mm (without control unit button)/55 mm/86 mm

Thimble Material tin-plated copperTotal length 210 mm 100 mmTube length 190 mm 80 mmThread R ½" Spanner size 22Cable inlet rubber grommet

Thermostat Control range 30-90 °CSwitch power 250 V 16 (8) ASwitch power 400 V 16 (4) A Terminal clamps 3 pieces using (enclosed) screwsSensor capillary tube sensor 300 mm Contact 1 opener and 1 closer

Specifications

Type VM

Item no. 1610609

Material S 235 JR

EXTENSION SLEEVE

BOILER THERMOSTAT

TANK ACCESSORIES

Thimble

Hex head screw, spanner size 22

Cable inlet

Page 107: Tk en 2013 Solarspeicher

243

Impressed current anode Unless preventive measures are taken, the constant introduction of oxygen-rich fresh water into your hot water tank inevitably causes the tank to corrode. Traditionally, two types of protective measures are used. The first is an inner coating, but that means that extremely small areas will be unprotected. The second is the use of a magnesium anode, which pro-duces a complementary protective current. But the anode "sacrifices" itself over time. When it is used up, there is no protective current for the tank – and corrosion sets in.

An impressed current anode is a long-term alternative to a sacrificial anode. It is based on the most advanced technology and provides a lasting, electronically controlled protective current for your tank. The continuous protective current is controlled by a potentiostat and is supplied by a titanium electrode in the tank. This provides safe protec-tion against corrosion in all TiSUN® enamelled steel tanks.

An eªective protective current must be adjusted exactly to the indi-vidual conditions in the hot water tank at all times. To prevent it from

being too high or too low, the potentiostat automatically adjusts the current based on the individual operating conditions. Over- or under-protection is prevented in this manner. The current is fed via a mixed oxide coated titanium electrode, which is practically wear-free.

Measurement and feeding procedures take place alternately within millisecond intervals:1. Measurement of the actual potential in the tank 2. Calculation of the current required to reach the target potential 3. Feeding the protective current 4. Achieving the target potentialCorrosion can therefore not commence.

The impressed current anode is supplied with all components required for installation. The potentiostat and electrode are easily connected to one another using a connecting cable. The accessories supplied al-low very quick push-fit assembly.

TroubleshootingThe troubleshooting procedures described below may only be carried out by the installer or a qualified service technician!

If neither of the indicator lights is lit, there is probably no mains voltage.• Is the tank's water heater filled with water? Fill the tank's water heater with

water.• Are you sure that the flow of electricity in the circuit is uninterrupted?

Check all connections and switches to be sure that they are making proper metallic, electrical-conducting contact and rectify the fault.

• Is the polarity correct? Test the voltage – connect a digital multimetre with the anode (positive pole) and tank (negative pole). It has to show a positive value.

• Is a magnesium anode still installed in the tank water heater? Remove the magnesium anode.• Is the electrode completely insulated from the tank wall and components

installed in the tank? When the tank is empty, use a tester to check the in-sulation. If necessary, correct the position of the components and/or the electrode.

• Are the seals wet? Remove the anode, dry all parts and reinstall. Make sure that the installation is insulated.

• Have any non-enamelled heat exchangers (e.g. Cu finned tubes, Cu smooth pipes or CrNi smooth pipes) been installed so that they are completely elec-trically insulated against the tank water heater? Check the insulation with a tester and rectify any fault.

• Is the plug-in potentiostat overloaded? Inspect the container for visible enamelling faults.

If the impressed current anode fault cannot be corrected with these proce-dures, please contact our customer service department. The fact that the LEDs are lit green does not necessarily mean that the tank is protected. This only shows that the protective current is present. The size of the anode must be appropriate for the tank in order for the anode to oªer su�cient cathodic pro-tection.

Specifications

Type FA-S1

Item no. 1610064Use for enamelled tanks up to 1000 lPotentiostat - Type UP 19Version Plug-in potentiostatMains voltage 230 VFrequency 50/60 HzNominal current 100 mAPermissible ambient temperature 0-40 °CProtection class IP IIConnection male thread G ¾"

General information The assembly specifications are non-binding guideline values that only serve for orientation and assume that the tanks are manufactured according to DIN 4753. It is especially important to meet the specifications prescribed for the quality of the enamel (standard protective current requirement). Tanks have to be made of non-rusting steel containing a minimum of 16% chromium. Any additional metallic components installed in the tanks (heat exchangers, electric heating elements, etc.) have to be insulated and equipped with an electrical potential balancing resistor if necessary. If several anodes are installed, they must be evenly distributed within the tank. The tank height/width ratio may not exceed 3:1. Binding approval of any additional installations requires prior laboratory tank measurements by Norsk Hydro.

TANK ACCESSORIESS1 IMPRESSED CURRENT ANODE

Page 108: Tk en 2013 Solarspeicher

NOTES

244