ANNUAL DIRECTORYJAHRESINHALTSVERZEICHNIS 201972th volume 72. Jahrgang

www.zkg.de

2 ZKG 1–12 2019 www.zkg.de

Application

Building construction in the recycling system - concrete made with recycled aggregate in SwitzerlandHolcim (Schweiz) AG .............................................................1-2/54

Heidelberg Beton makes infralight concrete pacticableHeidelberger Beton GmbH ..........................................................3/58

Lean manufacturing and thermal enhancement of single-layer wall with an additive manufacturing (A/M) structureSiam Research and Innovation Co. Ltd. ..........................................4/64

In-situ micro-rheology - a method for the study of skin and crust formation at mortar surfaces (Part 1)Zurbriggen, R.; Bühler, Th.; Huwiler, L.; Pieles, U. ............................5/61

Skin and crust formation at mortar surfaces - mechanisms and influencing factors (Part 2)Zurbriggen, R.; Bühler, Th.; Wetzel, A.; Huwiler, L.; Heini, U.; Pieles, U.;

Herwegh, M. ............................................................................6/50

Shrinkage of eco-friendly concretes made with limestone-rich elementsRezvani, Moien; Proske, Tilo; Graubner, Carl-Alexander ....................6/60

Effects of oleochemical hydrophobing agents on plasters - results of a long-term field studyStolz, Hermann Josef; Kehren, Gabriel; Flügel, Nadine ......................9/61

Bauma

Construction machinery industry meeting at bauma 2019Bauma 2019 .............................................................................4/20

Digitalization

Leading Industry 4.0 players collaborate to help manufactu-rers accelerate digital transformationSiemens AG .............................................................................3/54

EVENTS

WAR President Borgas: "Innovation takes courage and vision"World Refractories Association (WAR) ......................................1-2/19

"Creative destruction of the extant" - Big data requires radical rethinkVDMA Building Material Plants Day .............................................5/26

Drymix mortar community meets for idmmc77th International Drymix Mortar Conference ..................................6/20

CO2 reduction is top of the agenda in the industryVDZ Conference on Cement Chemistry 2019 ..................................6/22

Developments in waste management in synergy with the cement market8th International Symposium "Waste-to-Resources 2019" ..............7-8/20

German Lime Industry reinforces its commitment to CO2 reductionAnnual Meeting of the German Lime Industry Association (BVK) ........9/22

M-Group's successful first safety symposium in LemgoOccupational Safety Symposium, Lemgo/Germany.........................11/20

Awards for young scientists at Weimar Recycling ConferenceRecycling R'16 Conference, Weimar/Germany .............................. 12/24

European construction machinery sector embraces digital transformation as drivers of successCECE Congress 2016/Prague/Czech Republic .............................. 12/25

Successful 2nd International Conference on the Chemistry of Construction Materials (ICCCM²)Construction Chemistry, TU Munich, Munich/Germany ....................2/26

Global lime industry meets to share experienceInternational Lime Association General Assembly, Washington DC/USA

........................................................................................... 12/28

ENGINEERING

Modern engineering of equipment for the cement industryBisping, Justin Robert; Dowe, Matthias .........................................6/46

Large volume bulk storageGeometrica ........................................................................... 12/56

INTERVIEW

The global cement industry says yes to climate protectionBernard Mathieu, Director World Cement Association Climate Protection

..........................................................................................1-2/22

Innovation leader for "green" solutionsPablo Hofelich, CEO Business Unit Cement Technology

at Thyssenkrupp Industrial Solutions .............................................9/25

We're building the future - yesterday, today and tomorrowDr. Benedikt Sitte and Dr. Dominik Wörsdörfer,

Windmöller & Hölscher Group, Lengerich/Germany .......................11/22

First DeCONOx system up & running nicely at Kirchdorfer ZementMag. Erich Frommwald and Dipl.-Ing. Anton Secklehner,

Kirchdorfer Zementwerk Hofmann GmbH .....................................12/31

MANAGEMENT

Leading SMEs into the futureKlaus Doll Organisational Consulting ........................................1-2/52

Change-management leadershipLinde, Frank; Reichl, Michael .................................................... 12/58

Markets and Trends

Development of alternative fuels in the U.S. cement industryPortland Cement Association (PCA) ..........................................1-2/34

ANNUAL DIRECTORY // Reports

ZKG 1–12 2019 3

Develpment of clinker substitutesHarder, Joachim ........................................................................4/40

Outlook on ASEAN's cement industryHarder, Joachim ....................................................................7-8/30

Global trends in the gypsum industryHarder, Joachim ........................................................................9/28

Nox abatement in the cement industryHarder, Joachim ......................................................................11/30

Materials

The potential of additives in cement productionMaster-Builders Solution ............................................................4/50

Accelerating cement hydration with C-S-H seedsTechnische Universität Berlin .......................................................4/53

Characterizing the decomposition of sulfatic phases as a function of the gas atmosphereOtterbein Cement and Lime Plant ................................................5/32

Properties of building gypsum treated using the vortex layer apparatusIbragimov, Ruslan A.; Korolev, E.V. ...............................................5/38

The influence of water-repellent admixtures on the water resistance of hardened gypsum-cement-puzzolan paste based on low-grade gypsumGalautdinov, Albert; Mukhametrakhimov, Rustem ............................5/45

Process-relevant characterisation of the flow properties of surface treated cementFreeman Technology ..................................................................6/26

Investigations into the influence of chemical activators and templates on cement hydrationWitzleben, Steffen .....................................................................6/32

Research into the hydration kinetics of calcium aluminate cement and of calcium aluminate cement that contains spinelJingran Wang; Cangming Ke; Jinhua Zhang; Xuexin Liu ................7-8/40

The application of chemometrics to cementitious tile adhe-sive formulationsMonaco, Matteo; Carrà, Stefano ...................................................9/36

Cementitious tile adhesives and chemometrics: case studiesMapei S.P.A. ...........................................................................11/38

LafargeHolcim upgrades cement plant in Canada to better environmental performanceLafargeHolcim ....................................................................... 12/40

Use of natural heavy mineral sands for increasing the gross dry density of calcium silicate unitsForschungsvereinigung Kalk-Sand e.V./TU Clausthal ......................12/41

Effect of oil shale additions on the raw mix and clinker for higher belite cementFarag, Laila M.; Radwan, M.M.; Abd El-Hamid, H.K. ..................... 12/48

Occupational Safety

International lime industry pursues Vision Zero strategyInterview with Dr. Thomas Stumpf, ILA, and Helmut Ehnes, ISSA Mining

............................................................................................10/40

Leading safety with numbersFüllemann, Mark .....................................................................10/48

Elimination of cyclone blockages in a cement works - rea-ching effective protective measures with a risk managementSprenger, David.......................................................................10/52

Working together safely - VDZ working group "Occupational Safety"Fleiger, Philipp M.; Komorek, Daniel ...........................................10/60

Powtech

Leading trade fair for processing, analysis and handling of powder and bulk solidsPowtech 2019 ...........................................................................4/28

PLANT REPORT

A high-performance handling line for high-quality refuse-derived fuels to Irish CementVecoplan AG ........................................................................1-2/26

Stationary compressors deliver conveying air for bulk materialsAtlas Copco .........................................................................1-2/30

Blazing the trail in reliabilityBeumer Group ..........................................................................3/26

The gypsum blown through the pipeISS Schüttguttechnik GmbH I Aerzener Maschinenfabrik GmbH ..........3/32

Energy saving, faster and quieter: servo motors optimize sand-lime brick pressesSiemens AG .............................................................................5/28

Supplying a second line for a Colombian cement plantGebr. Pfeiffer SE ........................................................................6/24

Fully automated tyre transport system ensures continiuous feed of waste tyreBeumer Group .....................................................................7-8/24

Geocycle Mexico declares war on landfills with Lindner's Polaris 2200Lindner-Recyclingtech GmbH ...................................................7-8/28

Cemat: Industry standard grows with the timesSiemens AG ...........................................................................10/18

Solid recovered fuels for Deuna cement plantLindner-Recyclingtech GmbH I B+T Group ....................................11/26

System migration - Cement plant in Colombia optimized by process control system from SiemensSiemens AG .......................................................................... 12/36

Reports // ANNUAL DIRECTORY

4 ZKG 1–12 2019 www.zkg.de

Burner supplier backs innovative measuring technology Endress+Hauser Messtechnik GmbH & Co.KG .............................. 12/38

PRODUCTS

FLSmidth introduces Pfister Plug and Play solution to "test drive" alternative fulesFLSmidth Pfister GmbH ..........................................................1-2/16

New system for managing Industrie 4.0 communication networksSiemens AG .........................................................................1-2/16

ABB integrates position control in ACS880 drives for cost-effective simplicityABB Inc. ..............................................................................1-2/17

High Temp Air Cannon installation & service without production shutdownMartin Engineering ....................................................................3/22

ABB Ability Smart Sensor checks condition of bearingsABB Inc. ..................................................................................3/23

e-nizing: all machines finally in one platform - offered by mechanical engineersSchenck Process Holding GmbH ...................................................3/23

The right drive components for rugged applicationStüwe GmbH & Co.KG ...............................................................4/18

Mechanics of the grinding media in ball mills with long-itudinal and transverse motion of the grinding mediaBogdanov, V.S.; Dontsova, Yu. A.; Bogdanov, N.E.; Fadin, Yu. M.; Vöth, S.

..............................................................................................6/38

Alternative fuels: dosing to optimizeKukla Waagenfabrik GmbH & Co.KG .........................................7-8/16

Analysis of secondary fuels in use at cement plantsFritsch GmbH .......................................................................7-8/17

New sac collection for woven plastic fabricStarlinger & Co. Gesellschaft m.b.H. ...........................................11/17

ABB reinvents process control with new generation human-machine interfacesABB Inc. ................................................................................11/18

Tanga Cement PLC launches a new product - Mkombozi Cement - 32.5NTanga Cement PLC ................................................................. 12/16

New ECS/ProcessExpert 8.3 for cement and minerals industriesFLSmidth ............................................................................. 12/16

Haver & Boecker presents the optimized Elementra EGF Big Bag filling systemHaver & Boecker .................................................................... 12/18

Wear-resistant metal alloy extends equipment lifeMartin Engineering ................................................................. 12/19

New steep-angle material transportation concept for quarries and medium capacity open-pit minesThyssenkrupp Industrial Solutions AG ........................................ 12/20

PSP compact - a modular production system for sand-lime blocksLasco Umformtechnik GmbH .....................................................12/21

Liebherr PR 776: Infinitely variable hydrostatically powered crawler tractor in the 70-tonne categoryLiebherr-Werk Telfs GmbH ....................................................... 12/22

New online elemental analyzer delivers real-time results to cement manufacturersThermo Fisher Scientific Inc. ..................................................... 12/22

Giant mobile dust control design delivers extended coverageDust control Technology .......................................................... 12/23

PROCESS

E-drive and intelligent energy management for the shredding of solid recovered fuelsLindner-Recyclingtech GmbH ...................................................1-2/38

Coal combustion mechanisms and fuel Nox formation characteristics in a precalciner environmentWuhan University of Technology ..............................................1-2/42

How is lime production impacted by digitalization? .........3/36

Leading competenceCimprogetti Srl .........................................................................3/40

Comprehending the lime production processIngenieurbüro für Wärme- und Prozesstechnik GmbH .......................3/48

Milling in figuresFlender GmbH ..........................................................................4/60

Redesigning raw mix burning behaviour and its impact on kiln productivityTiwari, Rahul; Kumar Rai, Abhishek; Pandey, S.P. .............................5/52

Current research findings on calcium-silicate unit production technologyEden, Wolfgang ........................................................................5/56

Mechanics of the grinding media in ball mills with long-itudinal and transverse motion of the grinding mediaBogdanov, V.S.; Dontsova, Yu.A.; Bogdanov, N.E.; Fadin, Yu. M.; Vöth, S. ....6/38

Looking to the future: Innovative solutions for managing wastes with high energy contentMuedi, Rudzani; Young, Aeren .................................................7-8/46

After-sales service without delayVecoplan AG ........................................................................7-8/50

polysius fuel substitution - improving the climate footprint of cement productionThyssenKrupp Industrial Solutions AG .......................................7-8/52

ANNUAL DIRECTORY // Reports

ZKG 1–12 2019 5

Reports // ANNUAL DIRECTORY

Image-based analysis of muti-fuel burners in industrial combustion processesVogelbacher, Markus; Waibel, Patrick; Matthes, Jörg; Hoyer, Mareike;

Keller, Hubert B. ....................................................................7-8/56

Burn-out characteristics of lumpy secondary fuels and requi-rements for the design of calciners in the cement industryMersmann, Matthias; Schumacher, Matthias ...............................7-8/62

Towards a low-carbon post OPC era - external framing conditionsAchternbosch, Matthias; Dewald, Ulrich; Nieke, Eberhard;

Sardemann, Gerhard ..................................................................9/46

Reactivity and overburning tendency of quicklime burnt at high temperatureVola, G.; Sarandrea, L.; Mazzieri, M.; Bresciani, P.; Ardit, M.; Cruciani, G

...........................................................................................................10/20

Radial run-out prediction of girth gears with dual-mesh pinions by means of finite element analysisVenkatesan, V.; Malar Mohan, K.; Vinoth, D. ................................10/32

Carbonate CO2 scrubbing process II (ECO2) - Practical experience and technical optimisationOhnemüller, Frank; Berry, Andrew; Kirchner, Julia ..........................11/46

Heat recovery for energy-efficient waste gas cleaningKelvion Germany GmbH ...........................................................11/52

Innovative ThermoOptical Measuring Devices (TOM) for high-temperature testing of refractoriesRaether, Friedrich; Friedrich, Holger; Baber, Jens ............................11/55

6 ZKG 1–12 2019 www.zkg.de

ANNUAL DIRECTORY // Index of authors

H

Harder, JoachimDevopment of clinker substitutes .......................................4/40

Harder, JoachimOutlook on ASEAN's cement industry ............................7-8/30

Harder, JoachimGlobal trends in the gypsum industry ................................9/28

Hoffmann, Cathleen; Lunk, PeterBuilding construction in the recycling system - concrete made with recycled aggregate in Switzerland ...............1-2/54

I

Ibragimov, Ruslan A.; Korolev, E.VProperties of building gypsum treated using the vortex layer apparatus .............................................................................5/38

J

Jingran Wang; Cangming Ke; Jinhua Zhang; Xuexin LiuResearch into the hydration kinetics of calcium aluminate cement and of calcium aluminate cement that contains spinel ..........................................................................................7-8/40

John, Elisabeth; Stephan, Dietmar; Lehmann, ChristianAccelerating cement hydration with C-S-H seeds .............4/53

Junlin Xie; Xiaolin Chen; Shuxia Mei; Feng He; Hu Yang; Liyang ZhongCoal combustion mechanisms and fuel Nox formation cha-racteristics in a precalciner environment .......................1-2/42

K

Kehse, GeorgComprehending the lime production process .....................3/48

Kreisel-Ehrenfels, Friederike; Reuß, Christian; Bluhm, ThomasEnergy saving, faster and quieter: servo motors optimize sand-lime brick presses .......................................................5/28

L

Lechner, StephanHow is lime production impacted by digitalization? .........3/36

Linde, Frank; Reichl, MichaelChange-management leadership ...................................... 12/58

A

Achternbosch, Matthias; Dewald, Ulrich; Nieke, Eberhard; Sardemann, GerhardTowards a low-carbon post OPC era - external framing conditions .............................................................................9/46

B

Bisping, Justin Robert; Dowe, MatthiasModern engineering of equipment for the cement industry..............................................................................................6/46

Bogdanov, V.S.; Dontsova, Yu.A.; Bogdanov, N.E.; Fadin, Yu. M.; Vöth, S.Mechanics of the grinding media in ball mills with longitudi-nal and transverse motion of the grinding media .............6/38

Bohan, RickDevelopment of alternative fuels in the U.S. cement industry..........................................................................................1-2/34

D

Dias Pereira, Christiane; Kasper, OlgaDevelopments in waste management in synergy with the cement market ..................................................7-8/20

Doll, KlausLeading SMEs into the future .........................................1-2/52

E

Eden, WolfgangCurrent research findings on calcium-silicate unit production technology ............................................................................5/56

F

Farag, Laila M.; Radwan, M.M.; Abd El-Hamid, H.KEffect of oil shale additions on the raw mix and clinker for higher belite cement ................................................... 12/48

Fleiger, Philipp M.; Komorek, DanielWorking together safely - VDZ working group "Occupational Safety" ................................................................................10/60

Füllemann, MarkLeading safety with numbers ............................................10/48

G

Galautdinov, Albert; Mukhametrakhimov, RustemThe influence of water-repellent admixtures on the water resistance of hardened gypsum-cement-puzzolan paste based on low-grade gypsum .........................................................5/45

ZKG 1–12 2019 7

Index of authors // ANNUAL DIRECTORY

Sprenger, DavidElimination of cyclone blockages in a cement works - reaching effective protective measures with a risk management .......10/52

Stolz, Hermann Josef; Kehren, Gabriel; Flügel, NadineEffects of oleochemical hydrophobing agents on plasters - results of a long-term field study ............................................9/61

T

Tiwari, Rahul; Kumar Rai, Abhishek; Pandey, S.P.Redesigning raw mix burning behaviour and its impact on kiln productivity ............................................................5/52

V

Venkatesan, V.; Malar Mohan, K.; Vinoth, D.Radial run-out prediction of girth gears with dual-mesh pinions by means of finite element analysis ...................10/32

Vogelbacher, Markus; Waibel, Patrick; Matthes, Jörg; Hoyer, Mareike; Keller, Hubert B.Image-based analysis of muti-fuel burners in industrial combustion processes ......................................................7-8/56

Vola, G.; Sarandrea, L.; Mazzieri, M.; Bresciani, P.; Ardit, M.; Cruciani, G.Reactivity and overburning tendency of quicklime burnt at high temperature ...........................................................10/20

W

Walther, ThomasCemat: Industry standard grows with the times ..............10/18

Witzleben, SteffenInvestigations into the influence of chemical activators and templates on cement hydration ..........................................6/32

Z

Zurbriggen, R.; Bühler, Th.; Huwiler, L.; Pieles, U.In-situ micro-rheology - a method for the study of skin and crust formation at mortar surfaces (Part 1) .......................5/61

Zurbriggen, R.; Bühler, Th.; Wetzel, A.; Huwiler, L.; Heini, U.; Pieles, U.; Herwegh, M.Skin and crust formation at mortar surfaces - mechanisms and influencing factors (Part 2) .....................6/50

M

Merkel, ThieloThe potential of additives in cement production ...............4/50

Mersmann, Matthias; Schumacher, MatthiasBurn-out characteristics of lumpy secondary fuels and re-quirements for the design of calciners in the cement industry..........................................................................................7-8/62

Monaco, Matteo; Carrà, StefanoThe application of chemometrics to cementitious tile adhesive formulations .........................................................9/36

Muedi, Rudzani; Young, AerenLooking to the future: Innovative solutions for managing wastes with high energy content ....................................7-8/46

O

Ohnemüller, Frank; Berry, Andrew; Kirchner, JuliaCarbonate CO2 scrubbing process II (ECO2) - Practical experience and technical optimisation ..............11/46

P

Prasittisopin, Lapyote; Jiramarootapong, Patiphat; Pongpaisanseree, Kittisak; Snguanyat, ChalermwutLean manufacturing and thermal enhancement of single-layer wall with an additive manufacturing (A/M) structure ..................................................................................................4/64

Preuß, UlrikeStationary compressors deliver conveying air for bulk materials ..................................................................1-2/30

R

Raether, Friedrich; Friedrich, Holger; Baber, JensInnovative ThermoOptical Measuring Devices (TOM) for high-temperature testing of refractories ....................11/55

Rezvani, Moien; Proske, Tilo; Graubner, Carl-AlexanderShrinkage of eco-friendly concretes made with limestone-rich elements ........................................................................6/60

S

Sarandrea, LucaLeading competence ................................................................. 3/40

Scholten, Tilman; Wolter AlbrechtCharacterizing the decomposition of sulfatic phases as a function of the gas atmosphere ....................................... 5/32

Sienk, ThorstenThe gypsum blown through the pipe ...................................... 3/32