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1 HCM-UTE 8-2015 Ta Van [email protected]_0908248231

RockWell Automation Allen Bradley Hardware CompactLgix Controller and Modules

ControlLogix Controller and Modules

Network Overview

Connecting sensors and Actuators to Modules

Controller Organizer

Tasks and Tags Types

Program and Routine

Connecting PC to PLC via Serial and Ethernet

Download and Test

Instruction Set Basic Instructions

Enhance Instructions

Tasks and Tags In Controller

Access analog I/O data

Add-on Instruction

Minor and Major Fault

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RockWell Software & Allen Bradley

Rockwell Software:

•RSLogix 500

•RSLogix 5000

•RSLink…v..v..

Allen – Bradley Hardware:

Programmable Controller

HMI (Human Machine

Interface)

I/O ….v…v…

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ControlLogix System.

CompactLogix System.

FlexLogix System.

Allen Bradley Hardware

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Allen – Bradley Hardware

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COMPACTLOGIX OVERVIEW

CompactLogix Controller

CompactLogix is designed to provide a Logix Solution for

machine-level control applications with I/O modules, motion and

network requirements.

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Some CompactLogix Controllers


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Complex CompactLogix System

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Network systems


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CONTROLLOGIX OVERVIEW

Network systems

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PLC OVERVIEW

Ethernet

ControlNet

DeviceNet

Etc…

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COMPACTLLOGIX MODULES

1769-IQ32 Sinking/Sourcing 24V DC Input

On state:

Min voltage: 10V, I = 2mA

Max voltage: 30V, I=10mA

OFF state

Max voltage 5V.

Max current: 1,5mA.

Time to change from ON and OFF

state is 8ms.

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1769-IA16 Module Input Wiring (AC Input)


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CONTROLLOGIX MODULE

ControlLogix DC (10..30V) diagnostic Input Module

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CONTROLLOGIX MODULE

ControlLogix AC ( 74..132V) Input Module

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Connectiong sensor with digital output to input digital module Ex1: Connecting sensors with PNP output to Input module

COMPACTLOGIX MODULES

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Connecting sensors with digital output (PNP) to DC input Ex1: Answer


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Connecting sensors with digital output (PNP) to AC input Ex1: Answer


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Connecting sensors to input digital module Ex2: Connecting sensors with NPN output to Input module


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Connecting sensors with digital output (PNP) to DC input Ex2: Answer


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Connecting sensors with digital output (NPN) to AC input Ex2: Answer


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1769-OB32 Current Sourcing 24V DC Output

Min Voltage: 20,4V DC, I = 1mA

Max Voltage: 26,4V DC, I = 1A

32 digital Outputs


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ControlLogix DC diagnostic Output Module

CONTROLLOGIX MODULES

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ControlLogix AC diagnostic Output Module


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Connecting Actuators to output digital module Ex3: Connecting DC Output to control a three phase motor


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Connecting Actuators to output digital module Ex3: Connecting AC Output to control a three phase motor


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Connecting Actuators to output digital module Ex4: Connecting DC Output to control M420 inverter


C

P

U

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Connecting Actuators to output digital module Ex4: Connecting DC Output to control M420 inverter


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Connecting Actuators to output digital module Ex4: Connecting DC Output to control inverter


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Connecting Actuators to output digital module Ex5: Connecting DC Output to control FC50N inverter


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Connecting Actuators to output digital module Ex5: Connecting DC Output to control Panasonic inverter


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• Bộ nhớ: 750kbytes.

• 1 port Ethernet/IP, 1 port RS-232.

• EtherNet/IP, DeviceNet.

• Relay Ladder, FBD, Structured text,

Sequential function block.

• Số module mở rộng: 16.

• Thẻ nhớ: 1784 CF64, - CF128.

• 1769 Lithium battery.

COMPACTLOGIX L32E

COMPACTLOGIX CONTROLLER

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• Bộ nhớ: 2MB.

• 1 port Ethernet/IP, 1 port RS-232.

• EtherNet/IP,Controlnet, DeviceNet.

• Relay Ladder, FBD, Structured text,

Sequential function block.

• Số module mở rộng: 18.

• Lithium battery.

CONTROLLOGIX L61

CONTROLLOGIX CONTROLLER

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CONTROLLER ORGANIZER

Task_1

Task_2

Task_n

Program_1

Program_2

Program_n

Program_tag

Main routine

Subroutine_1

……

Subroutine_n

Program_tag

Main routine

Subroutine_1

……

Subroutine_n

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TASK IN CONTROLLER

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There are two types of tag: Controller tag and local tag

TAGS IN CONTROLLER

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Controller Tags & Program Tag

TAGS IN CONTROLLER

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Using Controller tags or Program tags

TAGS IN CONTROLLER

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Tag is a data variable in a controller

TAGS IN CONTROLLER

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Data type of tag

TAG IN CONTROLLER

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Type of Tag defines how the tag operates within a project, There

are four types of tag: Base, Alias, Produced and Consumed

TYPE TAG IN CONTROLLER

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Rslogix programs

32 programs in a task

one main routine and many subroutines in a program

Main routine is executed from program, sub must be called to run

PROGRAM AND ROUTINE IN RSLOGIX

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A Subroutine is called by another routine

SUBROUTINE

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Nested Subroutine

SUBROUTINE

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SFC, Structure Text, Ladder and FB

Ladder Diagram

SFC

FB

Structure Text

PROGRAMMING LANGUAGE

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Ladder logic

–Rungs.

–Instructions.

–Branches.


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Function Block Diagram: Function Block. Input Reference. Output Reference. Wire.


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Sequential Function Chart (SFC):


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Structure Text: Use statements to define what to execute.


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Rslogix 5000: Programming for compactLogix and controlLogix.

Rslink: Communicating between RSLogix 5000 and

controllers.

Rsnetwork for Devicenet: Configuring Devicenet

Network

Rsnetwork for Controlnet: Configuring Controlnet

Network

RSview32, Factory Talk: Designing Scada Systems

ROCKWELL SOFTWARE

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RSlink

PLC

RSLOGIX500

RSLINK

ROCKWELL SOFTWARE

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RSLINX

ROCKWELL SOFTWARE

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COMPACTLOGIX TRAINING KIT

Slot0 Slot1 Slot2 Slot3 Slot4 Slot5

Except the CPU, all modules can be changed their position

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CONTROLLOGIX TRAINING KIT

Slot0 Slot1

Slot2

Slot3

Slot4

Slot5

CPUs and modules can be placed in any slot of chassis

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PROGRAMMING Working with a project

1. Connecting hardware

2. Configuring CPU and I/O module by Rslogix 5000

3. Create Tags(Program Tags or Controller Tags)

4. Alias Tags to represent another tag

5. Write logic

6. Download to CPU by Rslinx via Rs232 or Ethernet

7. Run and check

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Open Rslogix 5000

HARDWARE CONFIGURATION

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Configure hardware for commpactLogix: L32E

Open Rslogix 500, Create a new

project, slelect a appropriate CPU

and Revision, enter project name

and save.

Notice:

CPU type must be matched with

real CPU.

For controllogix, CPU can be

placed in any slot of chassis 20


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Configure hardware for commpactLogix: Adding Dnet module HARDWARE CONFIGURATION

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Configure hardware for commpactLogix: Adding Input module HARDWARE CONFIGURATION

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Configure hardware for commpactLogix: Similar to others modules

EX7:

Participants configure hardware for compactLogix and ControlLogix as above.

Save results as with names are Compact_hardwar1 and control_hardware1

CompactLogix hardware ControlLogix hardware


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Create Tags(Program Tags)

CREATE TAGS AND WRITE LOGIC

Write Logic

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Connect to the CPU via the Ethernet port

DOWNLOAD PROGRAM TO CONTROLLER

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192.168.1.20

255.255.255.0 192.168.1.21

255.255.255.0 192.168.1.24

255.255.255.0 192.168.1.25

255.255.255.0

Connect to the CPU via the Ethernet port

Each device must has a different address


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Configure the Ethernet driver via RSlinx

From communication tab in Rslink, choose configure Driver,

Ethernet/IP Driver, enter an appropriate name


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Configure the Ethernet driver via RSlinx

Choose Network connection

and IP address


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Select the Controller Path to download to the CPU: Open a project,

choose Who Active then choose CPU to download via ethernet

1

2

3


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Directly connect to the CPU via the serial port


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Configure the serial driver via RSlinx

From communication tab in Rslink, choose configure Driver,

Rs232 DF1 devices, enter an appropriate name


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Configure the serial driver via RSlinx

Setup parameters for

Configure RS 232 DF1

Devices dialogs


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Select the Controller Path to download to the CPU: Open a

project, choose Who Active then choose CPU to download

1

2

3


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The controller supports three type of tasks

Continuous Tasks: Runs all the time, a project has only a

continuous task

Periodic Task: Performs function at a specific time, whenever the

time for periodic task expires.

Event Task: Performs a function only when a specific event occurs.

Characteristic of Tasks

The controller executes only one Task at one time

A Task can interrupt a different task that is executing and take

control if it has high priority

In any given Task, only one program executes at one time.

MANAGE TASKs

Tag is a memory (data variable ) in controller, includes controller tag and local tag

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This example depicts execution of a project with tasks

MANAGE TASKs

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MANAGE TASKs

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Function of Tasks

MANAGE TASKs

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Examples for using Tasks

MANAGE TASKs

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Priority Periodic and Event Tasks: The priority of each task tells the controller

what to do

MANAGE TASKs

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Create a Periodic Task, Put an appropriate name, select Task Type, Periodic

and Priority, create a program and write a logic program

PROGRAM FOR PERIODIC TASKS

Create a Periodic Task, enter an appropriate name

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Select Task Type, Periodic and Priority

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Create a new Program with appropriate name and a new routine

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Select Main Routine for writing logic program

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Select Main Routine for writing a Program

Add Instruction will executed one every 1000ms

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MANAGE EVENT TASKS

Choose the Trigger for an Event Task

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MANAGE EVENT TASKS

Module Input Data State Change Trigger

Event Task is trigged whenever data from input change

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MANAGE EVENT TASKS

Choose Trigger for Module Input State

Event Task is trigged whenever data from input change

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Create a Event Task, enter an appropriate name, Select Task Type, event

And Priority, create a Program and write a logic program

PROGRAM FOR EVENT TASKS

Create a Event Task, enter an appropriate name, Type of Task , Trigger and

Priority

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Create a new Program with appropriate name and a new routine

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Select Main Routine in Event Task to write logic program

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Select Main Routine in Event Task to write a Program

Add Instruction will executed whenever Event Task is Called

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Use Trigger Event Instruction to call Event_Task

Trigger Task Instruction is placed in another Task.

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MANAGE TASKs Tasks Organizer in P& G Project

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Tasks Organizer in P& G Project MANAGE TASKs

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Tasks and Rountine in P& G Project MANAGE TASKs

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2.1.Creating Continuous Task, Preodic Task, Event Task,

main_routine, Sub_routine

PRACTICE ON TASKs and ROUTINEs

1 2

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2.2 Calling Sub_routine from main_routine or other

Sub_routine

PRACTICE ON TASKs and ROUTINEs

Each sub_routine reads one peripheral input

and sends data to Output module

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BASIC INSTRUCTION Bit instructions

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Bit instructions: Bit_sbr BASIC INSTRUCTION

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Compare instructions BASIC INSTRUCTION

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Compare instructions: Compare_Sbr BASIC INSTRUCTION

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Math instructions BASIC INSTRUCTION

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Math instructions: Mat_sbr BASIC INSTRUCTION

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Timer: Timer_sbr BASIC INSTRUCTION

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Timer BASIC INSTRUCTION

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Counter BASIC INSTRUCTION

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Counter:Counter-sbr BASIC INSTRUCTION

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2.3

2.4

PRACTISE ON BASIC INSTRUCTION

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2.5

2.6

PRACTISE ON BASIC INSTRUCTION

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1769-IF4 Analog Input

Configure input voltage range

-10V…10V DC

0…10V DC

0 …5V DC

1…5V DC

Configure input current range

0…20mA

4…20mA

ANALOG MODULES

1

2

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Connecting voltage and current Sensors

ANALOG MODULES

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-10V…10V DC

0…10V DC

0 …5V DC

1…5V DC

Analog Input Module, connecting voltage sensors

ANALOG MODULES

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Analog Input Module, connecting current sensors


0…20mA or 4…20mA.

ANALOG MODULES

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3.1: Connecting a pressure sensor with voltage output to input analog module

ANALOG INPUT CONNECTION

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3.1: Answer


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3.2 Connecting an Ultrasonic sensor with current output to input analog module


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3.2: Answer


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Valid Input Data

ANALOG VALUE REPRESENTATION

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Valid Input Data


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Configure and input data ANALOG MODULE

1 2

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Configure and input data ANALOG MODULE

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Calculating Pressure ANALOG MODULE

0 volt

100

1 5

kpa kpa

0 ADC Value

100

6243 31206

P

data volt

P

(P-0)/(100-0)=(data-6243)/(31206-6243)

P=((data-6243)/(31206-6243))*100

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Calculating Distance value ANALOG MODULE

60 mA

500

4 20

mm mm

60 ADC Value

500

6243 31206

D

data X

D

(D-60)/(500-60)=(data-6243)/(31206-6243)

D=(((data-6243)/(31206-6243))*(500-60)) + 60

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1769-OF2 Analog Output


-10V…10V DC

0…10V DC

0…5V DC

1…5V DC.


0…20mA

4…20mA

1

2

ANALOG MODULES

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Connecting Actuators to current and voltage Output

ANALOG MODULES

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Calculating value to output volt or mA at analog module output

ANALOG MODULES

DAC Value

5

DAC Value

10

0 31206 data

V

volt

0 31206 data

V

volt

1

6243

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Program to output Votage (10V) at out0. Connecting an potentiometer to Input0 and program to output I(mA) at Iou. Connecting Iout1 to Iin1 and program to calculate I(mA) at in1

AO

CPU

FC105

AI

Vout0

ANLG Com

Vin0+

ANLG 10V

ANLG Com

Iout1

4-20mA

In1

ANLG

PRACTISE ON I/O ANALOG MODULE

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Connecting analog output module to change inverter frequency


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Connecting Actuators to output digital module Ex5: Connecting DC Output to control Panasonic inverter


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Add-on Instruction introduction

Custom Instruction

Reuse code

Provide an easier to understand interface

Protect intellectual property

You can export an Add-On Instruction

Simplify maintenance

ADD-ON INSTRUCTION

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ADD-ON INSTRUCTION Add-on Instruction introduction

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Add-on Instruction introduction in P&G Project

ADD-ON INSTRUCTION

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Creating an new Add-on Instruction

ADD-ON INSTRUCTION

1

2

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Creating a parameters and local tags if necesarry

ADD-ON INSTRUCTION

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Creating logic for the add-on instruction

ADD-ON INSTRUCTION

Using CPT instruction to calculate pressure value

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Adding add-on instruction to use

ADD-ON INSTRUCTION

Adding add-on instruction from add ladder element or group add-on

1

2

Data

storaged

tags

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Read pressure value using add-on instruction

ADD-ON INSTRUCTION

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Export the add-on Instructions

ADD-ON INSTRUCTION

1

2

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Import the add-on Instructions

ADD-ON INSTRUCTION

1 2

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Creating name and member within a User defined data type USER DEFINED DATA TYPE

2 1

Members within Oil_Tank user defined

type data

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Creating tags to use in the program USER DEFINED DATA TYPE

2

1

3

4

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Write logic using user defined data type

USER DEFINED DATA TYPE

2

1

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Minor Fault: CPU does not go in stop mode with fault

Periodic Task overlap.

Load from nonvolatile memory.

Problem with serial port.

Low battery…..

MINOR AND MAJOR FAULT

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Minor Fault: CPU does not go in stop mode with fault


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Major Fault: CPU goes in stop mode with fault

The CPU powered on in run mode.

A required I/O module connection failed.

Configuration fault occurred…..


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Major Fault: CPU goes in stop mode with fault


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MINOR FAULT CODES

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MINOR FAULT CODES

Handle Minor Fault

EX: Arithmetic overflow, result of arithmetic instruction is out of range(

Type =4, code =4)

Create a tag, named source with real type and another named

Destination with integer type .

Write an instruction to increase data of source tag.

Write an instruction to move data from Source tag to Destination

tag

Download program to the CPU, run CPU

Slect the CPU/ Properties and minor fault to view Type and Code.

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MINOR FAULT CODES Ex: Arithmetic overflow, result of arithmetic instruction is out of range(

Type =4, code =4)

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MINOR FAULT CODES

Monitor Minor Fault

EX: Periodic task overlap, Task scheduled again before it finished executing(Type =6,

code =2)

Create a tag, named CPT with data type is real, two tag named

Source(real) and Destination(Sint).

Create a Periodic Task with period 1ms and a routine

Use CPT instruction to multi Source tag and Destination tag, the

result is placed in CPT tag.

Download program to the CPU, run CPU

Slect the CPU/ Properties and minor fault tab to view Type and

Code.

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MINOR FAULT CODES EX: Periodic task overlap, Task scheduled again before it finished executing(Type

=6, code =2)

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MAJOR FAULT CODES

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MAJOR FAULT CODES Example about Major Fault: Timer with a negative value preset for its Pre

( Type =04, code =34)

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MAJOR FAULT CODES Example about Major Fault: JMP to a label that do not exits ( Type =04, code =42)

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MAJOR FAULT CODES Example about Major Fault: Task watchdog expired( Type =06, code =01)

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Create a Data Type to Store the fault information.

HANDLE FAULTs

To access system information, use GSV(Get System Value) and SSV(Set System

Value) Instruction.

For status information about a program, access the program Objects.

For fault information, access these attribute of the program Object

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Get the fault Type and Code.

HANDLE FAULTs

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Check for Specific fault.

HANDLE FAULTs

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Clear Fault.

HANDLE FAULTs

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Choose Where To Place The Fault Routine .

HANDLE FAULTs

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Example: Check and clear the fault when CPU powered in run mode: Type =1,

Code = 1.

Create a Data type to store fault information of program

Use GSV instruction to read MAJORFAULTRECORD attribute of the program

Check specific fault code of Type and Code and clear

Use SSV instruction to write new value to MAJORFAULTRECORD attribute of

the program.

HANDLE FAULTs

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Create a Data Type to store fault information of program

HANDLE FAULTs

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Create a tag to store MAJORFAUTRECORD of the program

HANDLE FAULTs

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Create a routine in Controller Fault Handler and write a program as following

HANDLE FAULTs

Handle fault when configure a wrong module?????

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